Shangli CPCD20SA, CPCD25SA, CPCD30SA, CPCD35SA Forklift Shop Manual
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:3000+
FILE TYPE:PDF
DOWNLOADABLE:YES
DESCRIPTION:
- To meet the demands from the market, based on the advantages of domestic and foreign forklift with three wheels and the advanced technologies of our company, we put forward this Balance Weight Type Forklift with Three Wheels.
- It is designed to be used in the cargo handling, transportation and stacking in railway station, port, goods yard, warehouse, food or textile industries or common mines.
- The application could be enlarged if equipped with other accessories. This forklift uses the world cutting-edge AC electric motor & ECU, abroad vision hoisting system, all hydraulic steering unit, wet brake, open type roof protective rack.
- It is also equipped with good quality alternator, battery, imported ECU and multiple functions instruments panel. Therefore, it boasts of its superior performance, easy operation, broad vision, flexible steering, strong power, low noise and good appearance.
- This manual briefly introduces you the main technical parameters, structure of main components, operational principle, repairing and maintenance. It will help operator correctly use this forklift and maximize its efficiency.
- The operators and equipment managers should read it carefully before using. Please follow the rules and precautions strictly during using and keep the forklift in a optimal working condition and maximum efficiency.
- The manual information will be updated without prior notification due to the innovation of components and device. We are appreciated for your understanding.
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TABLE OF CONTENTS:
Shangli CPCD20SA, CPCD25SA, CPCD30SA, CPCD35SA Forklift Shop Manual
Foreword
I Driving, operation and daily maintenance of the forklift 1
1 Transportation 1
2 Storage 1
3 Preparation before using 1
4 Operation 1
5 Charging the battery 2
6 Lubrication System Diagram 3
II Main Technical Parameters for the Forklift 4
III Structure, principle, adjustment and maintenance of the forklift 6
1 Driving system 6
1 1 General 6
1 1 1 Main characteristics and parameters of the reduction gear box 6
1 1 2 Installation of driving system 8
1 1 3 Maintenance of reduction gearbox 11
1 1 4 Dismantlement and assembly of driving system 13
2 Braking system 23
2 1 –General- 23
2 1 1 Braking system 23
2 1 2 Braking main pump 24
2 1 3 Maintenance of gearbox braking system 25
2 1 4 Parking brake control unit 30
2 1 5 Adjustment to the brake pedal 31
2 1 6 Fault diagnosis 32
3 Steering system 33
3 1 – General – 33
3 1 1 Load sensing hydraulic steering system operational principle 33
3 1 2 Steering unit 36
3 2 Inspection of steering system after reinstallation 38
3 2 1 Steering system fault diagnosis 38
4 Electric system 39
4 1 – General – 39
4 1 1 General Assemble of ECU (SME) 41
4 1 2 Electric controlling schematic diagram 42
4 1 3 Accelerator 43
4 1 4 Instrument 44
4 2 Wiring harness diagram 45
4 3 Precautions 48
4 4 Fault diagnosis 49
4 4 1 SME ECU fault diagnosis 49
5 Hydraulic system 50
5 1 – General – 50
5 1 1 Oil pump 51
5 1 2 Multitandem valve 51
5 1 3 Lifting cylinder 57
5 1 4 Governor valve 60
5 1 5 Tilting oil cylinder 61
5 1 6 Hydraulic oil tank 62
5 1 7 Hydraulic circuit 62
5 2 Maintenance and adjustment 64
5 2 1 Maintenance of the lifting oil pump 64
5 2 2 Fault diagnosis 69
6 Hoisting system 71
6 1 General 71
6 1 1 Inner and outer gantry mounting (Fig6-1) 71
6 1 2 Fork frame 72
6 1 3 Trolley position (Fig 6-3) 73
6 2 Maintenance and adjustment 74
6 2 1 Adjustment to the lifting cylinder 74
6 2 2 Adjust the fork height 74
6 2 3 Replace the fork frame trolley 75
6 2 4 Replace the gantry mounting trolley 75
7 Maintenance of battery forklift
PLEASE NOTE:
⦁ This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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