Case 160 RF2 DROTT Equipment Service Manual (406012M1)
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Case 160 RF2 DROTT Equipment Service Manual (406012M1)
- Gencral
- Tho Go-Devll Electrical System supplies cur- rent to Ignition system (except diesel). engine starter, horn. operator”: instruments and warning lights. operating light:. signal lights. and any electrical attachments or accessories.
- The system is groundcd on the negative (-I pole. Batter; bystcm is designed for twelve (12) volt maximum If two 12 volt batteries are used. wire th’em In parallel: POSITIVE) 1 to POSlTIVS and NEGATIVE (-) to NEGATIVE.
- Fuses
- Circuit-breaker mounted on the fuel gauge. protect: all circuits in the electrical system except the turn-signal lights. which are pro- tected by a fuse an the signal-light switch in- put line. Look in the signal light switch housing.
TABLE OF CONTENTS:
Case 160 RF2 DROTT Equipment Service Manual (406012M1)
DI:\GRAMS l and 11
ITEM LISTING Il thru 1V
GREASE: FITTING LlST 1V
MAINTENANCE SCHEDULE V and VI
ELECTPJCAI SYSTEM 1 thru 3
Battery 1
Alternator l
Fuses l
Lights l
Micro Swnch Adjustment l thru 3
“Boom Approaching Cab” Warning Z
Steering Alignment Warning Z
“No Start” Safet3’V Z and 3
ENGINE 3
Air Cleaner Scheduled Mammnancu 3
TORQUE: CONVERTER 4 thru 8
Description care of unit 4
Maintanance 5
Performance Check 5
Trouble Slxonfing é and 88
Removal 7 and B
REVERS O MATIC 4 thru 8
Description Care of Unit §
Control Llnkage Adjustment 4 and 5
Maintanance 5
Performance Check 5
Regulator Valve Pressure Check 5 and 6
Regulator V’nlvc Clcaning 6
Trouble Shooting 6 and 38
Removal 7 and 8
TRANSMESSION 8 Own 9
Description 8
Maintanance S and 9
Service and Overhaul 9
DRIVE SHAFTS IO
Maintanance 10
Inspection 1O
DIFFERENTIAL “#10 and ll
Descnptlon 10
Maintenmxce IO
Servzce and Overhaul Wm and 11
Thruzt Block Adjustment l0 and 11
DRlVE WHEEL AND AXLE ILLUSTRATION ll
‘WHSELS IZ and [3
Removal of Drive Wheel Bearings 12
Removal of Non-Drive Wheel Bearings l3
BRAKES l3 thru 15
Description 13
Maintenance l3 and 14
Bleeding l4
Brake Shoe Adjuslrnent l§
STEERING LINKAGE 15 thru 18
Maintenance 15
Adjuatment IS lhru l7
Alignment l7 and 18
BOOM AND MAST l9 thrn 30
SWING ASSEMBLY 19 and 20
Maintenance 19
Overhaul of Gearbox 20
HOZST ASSELIBLY – Zl thru 23
hiainlenance Zl
Cable Care and RepIQCCmenl 21 thru 23
Overhaul of Gearbox mt!
SEQUENCING BOOM AND CROWD CYLINDER 23 thru 26
Description 34
Maintenance Z3
Removal of Countert’eight Z4 and 25
Removal of Sequencing Boom E: Crowd C’lindex‘ Z4 thru 26
Overhaul of Crowd Cylinder 77 lhru 79
Installation of Sequencing Boom E; Crowd Cylinder 26
BOONl ASSEPleLY Z7 thru 29
When to Overhaul Boom Z7
Dlsassernbly of 300:: 27
Assembly 0! Boom 27 lhru Z9
MAST ASSEMBLY mu)
Removal Installation Procedure – – 30
DLAGRAMS AND COMPONENT LlSTING 31 and 32
GENERAL DESCRIPTION OF HYDRAULIC SYSTEM 33 and
MAINTENANCE — CLEAN OIL SAVES LIONEY — 34 lhx‘u 3b
PUM P 3b thru 48
Deucrlption 36
Trouble Showing 37 and 89
Description of Subassemblies 3? and 39
Exploded View of Pump 3B and 39
Overhaul: Disassembly 39 and 40
Inspection 40 and 41
Reasscmbly 4l thru 48
VALVES PRIMARY AND SECONDARY 48 thru 58
Care and Maintenance 45 and 49
Diverter Valve Overhaul 49 and 50
PRIMARY VALVE BANK 50 thru 52
(Swing Crowd Rope, Lin)
SECONDARY VA LVE BANK 52 thru 57
(Oscillation Lockouts Outrigger)
OSCILLATION LOCKOUT HOLD VALVE 57 and 53
STEERING SYSTEM SS thru 63
Duscrlption 53
STEERING ACTUATOR [ORBITROLI 59 and 60
Description – 5‘9
Functional Check 59 and 60
Overhaul Note 60
STEERING RELIEF VALVE 60 thru (:2
Description – 60
Trouble Shooting – bl
Overhaul – 61 and 62
STEERING SELECTOR VALVE 62 and 63
Dcscription ~ 62
Trouble Shooting {)2
Overhaul 62 and 63
RELIEF VALVE ADJUSTMENT 64 thru 66
General Information 64
Primary Valve Bank 64 and 65
Secondary Valv: Bank 65
Steering System 65 and 66
HYDRAULIC SWIVEL 66 thru 68
Description – 66
Trouble Shooting – 66
Overhaul 66 thru 68
HYDRAULIC NIOTORS -65 Ihru 7f:
Description 68
Trouble Shooting 69
86 thru 88
Overhaul General Informatzon 69
Disassembly 69 and 70
Inspection 70 and 71
Reassembly 7l [ltru 76
HYDRAULIC CYLINDERS 76 thru 85
General Description 76
Trouble Shooting, General 76
Tightening Packing Flanges 76 and ‘7?
CROWD CYLINDER 77 thru 79
Description 77
Trouble Shooting 17 and 78
Removal 3: Installation 24 lbtu 26
Ovm’haul 78 and 79
LIFT CYLINDER» 79 thru 8]
Description 79
Trouble Shooting 7 6
Ova rhaul 80 and 81
OSCILLATION LOCKOUT CYLINDERS BI and 82
Description 81
Trouble Shooting 76
Overhaul 81 and 82
OUTRIGGER CYLINDERS 82 and 83
Description 82
Trouble Shooting 7‘6
Removal and Overhaul 82 and 83
STEERING CYLINDERS 83 and 84
Description 83
Trouble Shooting 76
Removal and Overhaul 83 and 84
InstaIlaLion 34
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