Toyota 7BNCU15-18-20-25 Industrial Equipment Parts Catalog Manual – PDF DOWNLOAD
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Toyota 7BNCU15-18-20-25 Industrial Equipment Parts Catalog Manual – PDF DOWNLOAD
Size : 20.3 KB
Format : PDF
Language : English
Number of Pages: 354 Pages
DESCRIPTION:
Toyota 7BNCU15-18-20-25 Industrial Equipment Parts Catalog Manual – PDF DOWNLOAD
Tips for Ordering Parts:
addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog :
This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.
TABLE OF CONTENTS:
Toyota 7BNCU15-18-20-25 Industrial Equipment Parts Catalog Manual – PDF DOWNLOAD
SECTION 1 General Information
To Our Customer 1-2
How To Use Parts Catalog – If Part Number Not Known 1-3
How To Use Parts Catalog – If Part Number Is Known 1-4
Major Sections 1-5
Recommended Spare Parts List 1-7
Hardware Parts List 1-8
SECTION 2 Finish and Accessories
Major Assemblies 2-2
Power Section Mechanical Parts 2-4
Finish Instructions 2-8
Handle Decals 2-20
Battery Gates and Rollers (Standard) 2-22
Battery Spacer Installation (Battery Length 3651 in to 3932 in) 2-23
Weighted Battery Spacer and Roller Assembly 2-24
Roller Assembly 2-26
Battery Cover Assembly, EE 2-28
Rear Door Assembly 2-30
Load Backrest Installation 2-31
Fire Extinguisher 2-32
SECTION 3 Steering and Controls
Steering and Controls 3-2
Steer Wheel Assembly 3-4
Wheel Hub Assembly 3-7
Steer Piping Installation 3-8
Steering Tiller Assembly 3-10
SECTION 4 Drive and Brake
Drive and Brake Installation 4-3
Gear Reducer 4-6
Wheel Hub Assembly (7 in Wide) 4-8
Wheel Hub Assembly (6 in Wide) 4-10
Brake, Electric 4-12
Deadman Brake Assembly 4-14
SECTION 5 Electrical Systems and Components
Electrical System 5-3
Contactor Panel Assembly 5-16
Contactor Assembly 5-20
Operator Display Assembly 5-22
Handle Installation 5-24
Handle Assembly 5-26
Horn Installation 5-30
Battery Connector 5-32
Traction Motor, 4K, Standard 5-34
Traction Motor, 5K, Standard 5-36
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 – Table of Contents
1/08/2008 ii
Traction Motor, 4K and 5K, EE 5-38
Lift Motor, 4K, Standard 5-40
Lift Motor, EE 5-42
Lift Motor, 5K, Standard 5-44
Steer Motor 5-46
Auxiliary Motor 5-48
Warning Light Installation 5-50
Warning Light Assembly 5-52
Working Light Installation 5-55
Travel Alarm Installation 5-62
Operator Cooling Fan Installation 5-63
Limit Switch Installation 5-65
Lift Limit With Bypass Installation 5-67
SECTION 6 Hydraulic Components
Hydraulic System 6-3
Hose Installation 6-11
Manifold Assembly 6-20
Manifold Assembly 6-22
Manifold Assembly, Auxiliary 6-24
Sideshift and Auxiliary Manifolds 6-27
Manifold Assembly (High Speed Valve) 6-28
Manifold Assembly (High Speed) 6-30
Manifold (High Speed) 6-32
Spool Assembly 6-34
Spool Valve, Manual 6-35
Handle Assembly 6-37
Lift and Steer Pump Motor Installation 6-38
Lift Motor Assembly 6-40
Auxiliary Pump and Motor Installation 6-41
Pump and Motor Assembly 6-43
Steer Motor Assembly 6-44
Hydraulic Motor 6-47
Orbitrol Valve 6-48
Lift Pump 6-50
Steer/Auxiliary Pump 6-51
Cylinder Assembly, Free Lift (Three Stage) 6-52
Cylinder Assembly, Main Lift (Three Stage) 6-54
Free Lift Cylinder (Two Stage, 3K and 35K) 6-56
Main Lift Cylinder (Two Stage, 3K and 35K) 6-58
Free Lift Cylinder (Two Stage, 4K Only) 6-60
Main Lift Cylinder, Right-Hand (Two Stage, 4K Only) 6-62
Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) 6-64
Free Lift Cylinder (Two Stage, 5K Only) 6-66
Main Lift Cylinder, Right-Hand (Two Stage, 5K Only) 6-68
Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) 6-70
Free Lift Cylinder (Three Stage) 6-72
Main Lift Cylinder, Right-Hand (Three Stage) 6-74
Main Lift Cylinder, Left-Hand (Three Stage) 6-76
Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) 6-78
Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*) 6-80
Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*) 6-82
Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 – Table of Contents
iii 1/08/2008
Tilt Ram Assembly 6-85
SECTION 7 Mast
Elevating Section (Two Stage, 3K Only) 7-3
Mast Finish Instructions 7-7
Elevating Section (Two Stage, 4K Only) 7-10
Carriage (4 Roller), One Auxiliary Function Only 7-14
Carriage (6 Rollers), Class II 7-16
Lowering Control Valve (Two Stage, 4K Only) 7-19
Internal Hose Reeving (Two Stage, 4K Only) 7-20
Mast Installation (Two Stage, 4K Only) 7-22
Mast Finish Instructions (Two Stage, 5K Only) 7-25
Mast Assembly (Two Stage, 5K Only) 7-26
Lowering Control Valve (Two Stage, 5K Only) 7-29
Carriage, Class II (6 Rollers, Two Stage, 5K Only) 7-30
Internal Hose Reeving (Two Stage, 5K Only) 7-32
Elevating Section (Three Stage) 7-35
Mast Finish Instructions (Quad Mast Only) 7-41
Hoist Chains and Free Lift Hoses (Quad Mast Only) 7-42
Mast Assembly (Quad Mast Only) 7-44
Control Valve, Lowering (Quad Mast Only) 7-47
Carriage, Class II (Quad Mast Only) 7-48
Internal Hose Reeving Group (Single, Quad Mast Only) 7-51
Internal Hose Reeving Group (Double, Quad Mast Only) 7-55
Mast Tilt Assembly 7-59
Sideshift Carriage Installation (Three Stage) 7-62
Sideshift Carriage Installation (Two Stage) 7-66
Sideshift Carriage Assembly (Cascade) 7-72
Sideshift Carriage Assembly (Bolzoni) 7-74
High Speed Auxiliary Installation 7-76
Standoff Assembly 7-81
Fork Assembly 7-84
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index
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