Tigercat X822C LX822C X830C LX830C OPERATOR’S MANUAL – PDF DOWNLOAD
DESCRIPTION:
Tigercat X822C LX822C X830C LX830C OPERATOR’S MANUAL – PDF DOWNLOAD
INTRODUCTION :
An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the X822C/LX822C/X830C/
LX830C Feller Bunchers
Serial numbers:-
X822C 82261001 to 82261999 (Closed Loop)
LX822C 82271001 to 82271999 (Levelling, Closed Loop)
X830C 83061001 to 83061999 (Closed Loop)
LX830C 83071001 to 83071999 (Levelling, Closed Loop)
- The operator’s manual will assist the operator with the techniques of proper and safe operation of the
X822C/LX822C/X830C/LX830C Feller Bunchers. There is also important information regarding the safe
operation of the saw head. The service manual contains safety and servicing procedures and a
preventive maintenance schedule to ensure optimum machine performance. - Section 1 in both the operator’s manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures. - Only trained personnel should be allowed to operate or work on the machine.
- The information contained in this manual is current at time of printing. Improvements to the machine are
on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
appropriate information. - The phrase “and up” appearing in this manual after the serial number implies that the related
information is current for any machine serial number HIGHER than the serial number preceding the “and
up”. - Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
TABLE OF CONTENTS:
Tigercat X822C LX822C X830C LX830C OPERATOR’S MANUAL – PDF DOWNLOAD
X822C LX822C X830C LX830C OPERATOR ISSUE 3.0………………… 1
INTRODUCTION…………………………………………. 3
STANDARDS TOPS, FOPS, OPS……………………………… 4
NON-APPROVED FIELD PRODUCT CHANGES……………………… 5
SECTION 1 – SAFETY……………………………………….. 7
BATTERY DISCONNECT SWITCH …………………………….. 19
Battery safety ………………………………………. 12
CAB EXITS …………………………………………… 13
COOLING SYSTEM ………………………………………. 22
EMERGENCY CAB EXITS ………………………………….. 13
ENGINE DOORS ………………………………………… 24
ER BOOM SYSTEM PRECAUTIONS ……………………………. 23
EXHAUST FUMES ……………………………………….. 24
FELLING TREES ……………………………………….. 18
FIRE PREVENTION ……………………………………… 27
DRY CHEMICAL CLEANUP PROCEDURES ……………………. 31
FIRE PREVENTION GUIDELINES ………………………… 27
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED ………… 30
WHAT TO DO TO PREPARE FOR A MACHINE FIRE ……………. 28
WHAT TO DO WHEN A MACHINE FIRE OCCURS ………………. 29
FLUID INJECTION INJURY ……………………………….. 25
FLUID LEAKS …………………………………………. 22
GREASE INJECTION INJURY ………………………………. 26
HAZARD ZONE …………………………………………. 9
HYDRAULIC PRESSURE HAZARD …………………………….. 22
LOOSE CLOTHING HAZARD ………………………………… 22
machine stability and traction ………………………… 15
parking boom ………………………………………… 23
parking the machine ………………………………….. 19
PROTECTIVE CLOTHING ………………………………….. 8
SAFETY INTERLOCK SWITCHES ON CAB DOORS …………………. 14
SAFETY PRECAUTIONS, GENERAL …………………………… 8
SAFETY PRECAUTIONS, OPERATING …………………………. 12
SAFETY PRECAUTIONS, SERVICING …………………………. 21
SAFETY SYMBOLS ………………………………………. 8
SIGNAL WORDS ………………………………………… 8
WELDING, PRIOR TO ……………………………………. 21
Working with oil …………………………………….. 10
APPENDIX – USING HIGH SPEED DISC SAWS SAFELY………………… 33
COMMENTS AND INSTRUCTIONS……………………………… 33
DIRECTION OF THROW ……………………………….. 39
HIGH ANGLE WRIST ROTATION ABILITY ………………….. 40
RECOGNIZING THE DANGERS …………………………… 39
THROWING LONG WOOD PIECES …………………………. 42
DANGERS …………………………………………….. 35
FORWARD …………………………………………….. 34
BE AWARE OF THE HAZARDS …………………………… 34
OTHER INSTRUCTIONS ……………………………….. 35
SAFE PRACTICES …………………………………… 35
SEVERAL TYPES OF HEADS INVOLVED ……………………. 34
STORED ENERGY ……………………………………. 34
HIGH ANGLE WRIST ROTATION CAPABILITY …………………… 41
SAW HEAD DON’TS ……………………………………… 47
TYPE OF HOUSING MAKES A DIFFERENCE …………………….. 36
SECTION 2 – CONTROLS & OPERATION…………………………… 49
ACCUMULATING ARMS CONTROL, JOYSTICK ……………………. 53
ACCUMULATION MODE FEATURE……………………………… 49
ACCUMULATION MODE FEATURE DESCRIPTION ………………. 55
ACCUMULATION MODES………………………………… 49
AUTOMATIC ACCUMULATION MODE ……………………. 56
SIMULTANEOUS ACCUMULATION MODE …………………. 56
STANDARD ACCUMULATION MODE …………………….. 55
INFORMATION MESSAGES ………………………………104
MODE SELECTION SWITCH …………………………….. 55
AIR CONDITIONER/HEATER CONTROLS ……………………….. 72
AIR INTAKE CLEAN-OUT COVER PLATE ……………………….127
AIR INTAKE SEAL ………………………………………127
AM/FM STEREO CASSETTE ………………………………… 80
ANTI-STALL – SWITCH WITH LIGHT ………………………… 70
ATTACHMENT ELECTRONIC ADJUSTMENT PROCEDURE ……………..110
AUXILIARY POWER OUTLET ……………………………….. 74
BATTERY DISCONNECT SWITCH …………………………….. 68
BOOM CONTROLS………………………………………… 49
BOOM, FORWARD/BACK ……………………………….. 53
BOOM, UP/DOWN ……………………………………. 53
TILT FUNCTION, FELLING HEAD ……………………….. 53
BREATHER/VENT, HYDRAULIC TANK ………………………….123
CARE OF THE MACHINE …………………………………..140
CIGARETTE LIGHTER ……………………………………. 74
CLAMP ARMS CONTROL, JOYSTICK ………………………….. 53
CLEANING…………………………………………….. 49
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) ………141
CLEANING A/C CONDENSER AND COOLING ASSEMBLY ……………..128
CLEANING LEXAN WINDOWS ………………………………..141
COMPUTER CONTROL SYSTEM (IQAN MDM DISPLAY) ……………… 84
ALTERNATE MENUS ………………………………….. 86
CYCLE COUNTER ………………………………… 86
MACHINE SERVICE – HYDRAULIC OIL ………………… 87
TREE COUNTER …………………………………. 86
CONTROL SYSTEM OVERVIEW …………………………… 84
DIAGNOSTICS ADJUSTMENT MENUS ………………………. 88
ADJUST DATE TIME SETTINGS (SETTINGS MENU) ……….. 93
ADJUST FUNCTION PARAMETERS (PROPERTIES MENU) …….. 94
ADJUST LCD DISPLAY BRIGHTNESS (SETTINGS MENU) ……. 91
ADJUST OUTPUTS (PROPERTIES MENU) ……………….. 98
LANGUAGE SETTINGS (SETTINGS MENU) ………………. 92
MENU DESCRIPTIONS …………………………….. 89
MENU OPERATION ……………………………….. 90
SOUND SETTINGS (SETTINGS MENU) …………………. 92
ELECTRONIC ADJUSTMENT PROCEDURE, ATTACHMENT ………….110
ACCUMULATING ARM ………………………………110
ADJUSTABLE ATTACHMENT FUNCTIONS CHART ……………111
CLAMP ARM …………………………………….110
EXAMPLE – WRIST FUNCTION ADJUSTMENT ……………111
WRIST ………………………………………..110
ELECTRONIC ADJUSTMENT PROCEDURE, LEVELLING …………..105
ADJUSTING CYLINDER TRACKING …………………….107
ADJUSTING FORWARD/REAR LEVELLING SPEED …………..106
CHECKING LEVELLING SPEED (CYLINDER CYCLE TIMES) ….105
SYSTEM COMPONENTS ………………………………… 84
SYSTEM WARNING MESSAGES ……………………………100
INFORMATION MESSAGES …………………………..103
MODULE IS OFFLINE SYSTEM WARNING ………………..100
WARNING MESSAGES ………………………………101
CONTROL PANEL ……………………………………….. 70
COOLING ASSEMBLY – CLEANING ……………………………128
COOLING FAN – SWITCH …………………………………. 74
DISPLAY MODULE ………………………………………. 63
COMPONENT DESCRIPTION …………………………….. 64
KEYPAD FUNCTIONS …………………………………. 64
START-UP OPERATION ……………………………….. 64
DOORS, SERVICE ACCESS …………………………………118
EMERGENCY EXITS………………………………………. 50
CHECKING PROCEDURE FOR ESCAPE HATCH ………………… 82
CHECKING PROCEDURE FOR SIDE DOOR …………………… 82
ESCAPE HATCH …………………………………….. 81
ESCAPE HATCH REMOVAL/REPLACEMENT …………………… 82
MAINTENANCE GUIDE ………………………………… 82
SIDE DOOR ……………………………………….. 80
ENGINE AIR CLEANER ……………………………………126
FILTER RESTRICTION INDICATOR ……………………….127
ENGINE AIR CLEANER UNLOADER VALVE ………………………126
ENGINE AIR PRECLEANER …………………………………126
ENGINE ANTI-STALL – SWITCH WITH LIGHT ………………….. 70
ENGINE HOT WATER SHUT OFF VALVES ………………………. 79
ENGINE, RESTARTING AFTER ENGINE RUN OUT OF FUEL …………136
ENGINE, STARTING ……………………………………..134
ENGINE, STARTING, COLD WEATHER …………………………135
ENGINE, STOPPING ……………………………………..137
ER BOOM SYSTEM MOTION CHARACTERISTICS …………………..140
FELLING HEAD OPERATING INSTRUCTIONS …………………….139
SAFETY PRECAUTIONS ………………………………..139
FILTER, FRESH AIR – A/C UNIT ………………………….. 79
FILTER, RE-CIRCULATING AIR – A/C UNIT ………………….. 79
FILTERS……………………………………………… 50
CHARGE PILOT FILTER ……………………………….125
FILTERS, RETURN, HYDRAULIC OIL …………………………124
FIRE SUPPRESSION SYSTEM (OPTIONAL) …………………….. 75
AUTOMATIC OPERATION ………………………………. 75
AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH …….. 78
COMPONENT LOCATIONS ………………………………. 78
IN CASE OF FIRE ………………………………….. 76
INSPECTION OF FIRE SUPPRESSION SYSTEM ………………. 77
MANUAL OPERATION …………………………………. 75
FOOT PEDALS, LEFT AND RIGHT TRACK DRIVE ………………… 57
FUEL COOLER ………………………………………….122
FUEL HEATER SWITCH …………………………………… 70
FUEL TANK ……………………………………………120
CAPACITY …………………………………………120
optional bottom fuelling system …………………….120
FILLING INSTRUCTIONS …………………………..121
FUSES AND RELAYS …………………………………….. 58
GRAFFITI REMOVAL ……………………………………..141
HAND FILL PUMP, HYDRAULIC OIL ………………………….125
HORN, SAFETY ALERT – SWITCH …………………………… 73
HOT WATER SHUT OFF VALVES (ENGINE) …………………….. 79
HYDRAULIC OIL FILTERS …………………………………124
HYDRAULIC OIL LEVEL SIGHT GAUGES ……………………….123
HYDRAULIC OIL TANK ……………………………………122
IGNITION KEY SWITCH ………………………………….. 71
INSTRUCTIONS, VEHICLE MOVING …………………………..142
INSTRUMENT PANEL …………………………………….. 62
BATTERY DISCONNECT – SWITCH ……………………….. 68
BULB TEST – SWITCH ………………………………. 69
ENGINE DIAGNOSTICS CONNECTION ……………………… 62
ENGINE DISPLAY AND DIAGNOSTICS MODULE ………………. 63
ENGINE POWER DOOR – SWITCH ………………………… 62
FILTER BYPASS, HYD. OIL – WARNING LIGHT …………….. 67
FUEL LEVEL – GAUGE ……………………………….. 66
HYDRAULIC OIL LOW – LIGHT AND HORN …………………. 67
HYDRAULIC OIL TEMPERATURE – GAUGE, LIGHT AND HORN ……. 66
LIGHTS, SERVICE – SWITCH ………………………….. 62
MASTER ALARM …………………………………….. 63
PILOT SYSTEM “OFF” – LIGHT ………………………… 67
PILOT SYSTEM “ON” – LIGHT …………………………. 67
POWER ENGINE DOOR – SWITCH ………………………… 62
PUMP DRIVE GEARBOX OIL TEMP. – GAUGE ……………….. 63
ROOF/DOOR OPEN – LIGHT ……………………………. 68
SAW “ON” – LIGHT …………………………………. 67
SERVICE LIGHTS ON – WARNING LIGHT ………………….. 68
SERVICE MODE – SWITCH …………………………….. 69
TACHOMETER – GAUGE ……………………………….. 66
INTERIOR LIGHTS ……………………………………… 80
INTERMITTENT SAW …………………………………….. 96
JOYSTICKS, LEFT AND RIGHT HAND ………………………… 53
JUMPER BAR CABLE CONNECTION ……………………………120
KEY SWITCH ………………………………………….. 71
LEVELLING CONTROLS, JOYSTICKS …………………………. 54
LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE ……………….105
LIGHTS, INTERIOR …………………………………….. 80
LIGHTS, SERVICE ……………………………………… 62
LIGHTS, WORK ………………………………………… 70
MACHINE PREPARATION…………………………………… 51
SYSTEM TEST AND WARM-UP ……………………………138
MASTER ALARM ………………………………………… 63
MOVING, INSTRUCTIONS ………………………………….142
OPERATING MACHINE …………………………………….130
PRE-START CHECKS ………………………………….130
OPERATING TIPS WITH LOAD SENSING ……………………….139
OPERATOR’S SEAT ………………………………………116
PILOT OFF LIGHT ……………………………………… 67
PILOT ON LIGHT ………………………………………. 67
PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) ……………… 72
PILOT SYSTEM “OFF “- PUSH BUTTON SWITCH ………………… 72
PILOT SYSTEM ON (RESET) – PUSH BUTTON SWITCH ……………. 72
POWER ENGINE DOOR – SWITCH ……………………………. 62
PRECLEANER, ENGINE AIR ………………………………..126
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) ………….141
RETURN FILTERS ~ HYDRAULIC OIL …………………………124
ROOF/DOOR OPEN – LIGHT ……………………………….. 68
SAW – SWITCH ………………………………………… 73
SAW CONTROL SYSTEM SETTING ……………………………. 96
SEAT, OPERATOR’S (SEATS INC.) …………………………116
SERVICE ACCESS DOORS ………………………………….118
SERVICE LIGHTS ………………………………………. 62
STARTING ENGINE ………………………………………134
STEREO CASSETTE AM/FM RADIO …………………………… 80
SWING BRAKE – SWITCH WITH LIGHT ……………………….. 70
SWING CONTROL, JOYSTICK ………………………………. 53
SYSTEM FUSES AND RELAYS ………………………………. 58
THROTTLE SWITCH ……………………………………… 71
TRACK DRIVE, LEFT AND RIGHT …………………………… 57
TRACK, LOW/DRIVE – SWITCH WITH LIGHT …………………… 73
TRAVELLING (BOOM RAISED) ………………………………139
VEHICLE MOVING INSTRUCTIONS ……………………………142
VENT/BREATHER, HYDRAULIC TANK ………………………….123
WARNING LIGHTS See INSTRUMENT PANEL……………………. 52
WINDOWS – CLEANING ……………………………………141
WORK LIGHTS SWITCH …………………………………… 70
WRIST CONTROL, JOYSTICKS ……………………………… 53
SECTION 3 – LUBRICATION & MAINTENANCE……………………….143
ACCESS DOOR, UNDERCARRIAGE, SWIVEL …………………….169
AIR CONDITIONING, CHECKING THE SYSTEM ………………….158
AIR INTAKE MAINTENANCE ……………………………….166
APPROVED HYDRAULIC OILS ………………………………153
CHECKING THE AIR CONDITIONING SYSTEM …………………..158
EMERGENCY EXITS, CHECK MONTHLY ………………………..147
ENGINE AIR CLEANER MAINTENANCE ………………………..166
ER BOOM SYSTEM ………………………………………157
FILTER AND LUBRICATION SCHEDULE ……………………….154
FILTERS………………………………………………143
CHANGING CHARGE FILTERS …………………………..164
CHANGING HYDRAULIC RETURN FILTERS ………………….163
CHARGE PILOT FILTER ………………………………164
FUEL TANK STRAINER ……………………………….161
HYDRAULIC OIL RETURN FILTERS ………………………161
HYDRAULIC OIL RETURN STRAINERS/DIFFUSERS ……………165
SERVICING GUIDELINES FOR OIL FILTERS ……………….162
FIRE PREVENTION ……………………………………..148
GENERAL MAINTENANCE ………………………………….147
HYDRAULIC OILS ………………………………………153
LUBRICATION POINTS DIAGRAM, LEVELLER …………………..150
LUBRICATION POINTS DIAGRAM, LEVELLER COMPONENTS …………151
LUBRICATION SCHEDULE …………………………………154
NEW MACHINE MAINTENANCE ………………………………144
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT ……..144
INITIAL PRE-DELIVERY INSPECTION ……………………144
TIGHTENING POINTS ………………………………..144
OIL LOST FROM LEAKAGE ………………………………..147
OIL SAMPLE COLLECTION PROCEDURES ………………………146
OIL SAMPLING PROGRAM …………………………………145
parking boom ………………………………………..157
PRESSURE SETTINGS ……………………………………176
PREVENTIVE MAINTENANCE SCHEDULE ……………………….144
PUMP DRIVE GEARBOX MAINTENANCE GUIDE …………………..169
SCHEDULED MAINTENANCE………………………………….143
Frequently ………………………………………149
8 hours …………………………………………149
24 HOURS ………………………………………..150
125 HOURS ……………………………………….150
250 HOURS ……………………………………….151
500 HOURS ……………………………………….152
1000 HOURS ………………………………………152
2000 HOURS ………………………………………152
LUBRICATION POINTS DIAGRAM, LEVELLER ……………….150
LUBRICATION POINTS DIAGRAM, LEVELLER COMPONENTS ……..151
SERVICE PLATFORM (IF EQUIPPED) ………………………..155
SWING DRIVE GEARBOX……………………………………143
LOWER BEARING LUBRICATION …………………………156
LUBRICATION OF SWING PINION AND SWING BEARING ……….156
UPPER GEARING LUBRICATION …………………………156
TORQUE CHART ………………………………………..170
TORQUE CHART, GENERAL ………………………………..171
TORQUE, FLUID CONNECTIONS …………………………….172
WEIGHTS OF COMMERCIAL WOOD ……………………………175
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