Tigercat 1014 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
DESCRIPTION:
Tigercat 1014 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
INTRODUCTION :
An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the 1014 Forwarder.
Serial numbers:-
10140101 and up.
- The operator’s manual will assist the operator with the techniques of proper and safe operation of the
Forwarder. - There is also important information regarding the safe operation of optional equipment and
attachments. The service manual contains safety and servicing procedures and a preventive maintenance
schedule to ensure optimum machine performance. - Section 1 in both the operator’s manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures. - Only trained personnel should be allowed to operate or work on the machine.
- The information contained in this manual is current at time of printing. Improvements to the machine are
on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the appropriate
information. - The phrase “and up” appearing in this manual after the serial number implies that the related information
is current for any machine serial number HIGHER than the serial number preceding the “and up”. - Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
TABLE OF CONTENTS:
Tigercat 1014 FORWARDER SERVICE MANUAL – PDF DOWNLOAD
1014 SERVICE ISSUE 1.1………………………………….. 1
INTRODUCTION……………………………………….. 3
NON-APPROVED FIELD PRODUCT CHANGES……………………. 4
SECTION 1 – SAFETY……………………………………… 5
ARTICULATION LOCK ………………………………….. 15
BATTERY DISCONNECT SWITCH …………………………… 11
COOLING SYSTEM …………………………………….. 13
EXHAUST FUMES ……………………………………… 15
FIRE PREVENTION ……………………………………. 16
FIRE PREVENTION GUIDELINES ………………………. 16
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ………. 17
WHAT TO DO AFTER A FIRE …………………………. 18
WHAT TO DO IN CASE OF A MACHINE FIRE ……………… 17
FIRST AID …………………………………………. 8
FLUID LEAKS ……………………………………….. 13
HYDRAULIC PRESSURE HAZARD …………………………… 13
LOOSE CLOTHING HAZARD ………………………………. 14
PARKING THE MACHINE ………………………………… 11
PROTECTIVE CLOTHING ………………………………… 7
SAFETY INTERLOCK SWITCHES ON DOORS …………………… 12
SAFETY PRECAUTIONS, GENERAL …………………………. 7
SAFETY PRECAUTIONS, OPERATING ……………………….. 10
SAFETY PRECAUTIONS, SERVICING ……………………….. 13
SAFETY SYMBOLS …………………………………….. 6
SIGNAL WORDS ………………………………………. 6
SECTION 3 – LUBRICATION & MAINTENANCE…………………….. 19
AIR CLEANER………………………………………… 19
CHANGING FILTER ELEMENTS ………………………… 35
MAINTENANCE ……………………………………. 34
SERVICING ……………………………………… 35
UNLOADER VALVE …………………………………. 34
AIR CONDITIONING …………………………………… 36
ARTICULATION JOINT …………………………………. 33
AXLE LUBRICATION …………………………………… 42
BELT – ENGINE SERPENTINE ……………………………. 43
CAB……………………………………………….. 19
LOWERING THE CAB ……………………………….. 39
RAISING THE CAB ………………………………… 38
CAB AIR FILTERS…………………………………….. 19
FRESH AIR ……………………………………… 37
RECIRCULATING AIR – A/C UNIT …………………….. 37
CENTRE JOINT ………………………………………. 33
CHARGE PRESSURE FILTER-DRIVE PUMP ……………………. 31
CONTROL POD ON ARMREST, R.H………………………….. 33
CRANE, ROTATOR AND GRAPPLE MAINTENANCE ……………….. 44
DRAINING AND REFILLING BOGIE HOUSING …………………. 43
DRAINING AND REFILLING DIFFERENTIAL ………………….. 42
EMERGENCY EXITS, CHECK MONTHLY ………………………. 22
ENGINE HOOD ……………………………………….. 39
ENGINE SERPENTINE BELT ……………………………… 43
FILTERS……………………………………………. 19
CHARGE PRESSURE ………………………………… 31
FUEL FILTER/WATER SEPARATOR ……………………… 28
HYDRAULIC OIL ………………………………….. 30
REMOVE AND REPLACE ……………………………… 28
RETURN OIL STRAINER …………………………….. 32
SERVICING GUIDELINES FOR OIL FILTERS ……………… 31
FIRE PREVENTION ……………………………………. 22
FUEL TANK STRAINER …………………………………. 29
GENERAL …………………………………………… 22
GENERAL TORQUE SPECIFICATIONS ……………………….. 46
HOT WATER SHUT OFF VALVE ……………………………. 36
HYDRAULIC OILS …………………………………….. 25
INITIAL PRE-DELIVERY INSPECTION ……………………… 21
LINK SNUBBER MAINTENANCE ……………………………. 44
MACHINE STARTUP ……………………………………. 41
NEW MACHINE MAINTENANCE …………………………….. 21
OSCILLATION JOINT ………………………………….. 33
PREVENTIVE MAINTENANCE SCHEDULE ……………………… 21
REAR (BOGIE) AXLE…………………………………… 20
PLANETARY DRIVES (4 FILLING POINTS) ………………. 42
SCHEDULED MAINTENANCE……………………………….. 20
1000 HOURS …………………………………….. 24
125 HOURS ……………………………………… 23
250 HOURS ……………………………………… 24
500 HOURS ……………………………………… 24
8 HOURS ……………………………………….. 23
SEASONAL ………………………………………. 24
SERVICE AND LUBRICATION POINTS ………………………. 27
SNUBBER TENSION ADJUSTING …………………………… 44
STARTUP PROCEDURE AFTER MAJOR MACHINE MAINTENANCE ……… 40
TEMPERATURE CONTROL – CAB HEATER/AC ………………….. 37
TILTING THE CAB ……………………………………. 38
TORQUE CHART ………………………………………. 45
TORQUE SPECIFICATIONS – GENERAL ……………………… 46
UNLOADER VALVE …………………………………….. 34
SECTION 6 – ELECTRICAL & COMPUTERS……………………….. 49
AIR……………………………………………….. 49
FILTER RESTRICTION WARNING ………………………. 87
BRAKE PRESSURE WARNING ……………………………… 87
CAB FUSE AND RELAY PANEL ……………………………. 94
CAB MODULE ………………………………………… 58
COMPUTER…………………………………………… 49
CONTROL SYSTEM …………………………………. 50
COMPUTER SYSTEM COMPONENTS ………………………….. 68
CONDITIONAL MESSAGES ……………………………….. 85
COOLANT LEVEL WARNING ………………………………. 88
CRANE MODULE ………………………………………. 64
CRANE START (CM) …………………………………… 85
CURRENT OUTPUT SETTINGS …………………………….. 75
DATE TIME SETTINGS …………………………………. 74
DIAGNOSTICS ADJUSTMENT MENUS ………………………… 69
DRIVE START (CM) …………………………………… 85
ENGINE…………………………………………….. 49
COOLANT LEVEL WARNING …………………………… 88
OIL PRESSURE WARNING ……………………………. 87
OVERSPEED (CM) …………………………………. 86
TEMPERATURE WARNING …………………………….. 83
ENGINE MODULE ……………………………………… 60
ERROR MESSAGES AND ALARMS……………………………. 49
MAIN SYSTEM ERRORS ……………………………… 89
FINE CONTROL ………………………………………. 76
FOOT PEDAL CONTROLS ………………………………… 56
FRAME MODULE ………………………………………. 62
FUEL………………………………………………. 49
LEVEL WARNING ………………………………….. 88
FUNCTION PARAMETERS SETTINGS ………………………… 81
FUSE AND RELAY PANELS ………………………………. 94
GRAPPLE MODULE …………………………………….. 66
HYDRAULIC………………………………………….. 49
OIL LEVEL WARNING ………………………………. 87
OIL TEMPERATURE WARNING …………………………. 83
INFORMATION MENU …………………………………… 70
INFORMATION MENU DESCRIPTION ………………………… 70
IQAN MDM COMPUTER DISPLAY……………………………. 49
WARNING MESSAGES………………………………… 49
MODULE IS OFFLINE …………………………… 89
L.H. JOYSTICKS & COMPUTER DISPLAY ……………………. 52
LOW BRAKE PRESSURE WARNING ………………………….. 87
MAIN SYSTEM ERRORS …………………………………. 89
LX-A0 MODULE OFFLINE ERROR ……………………… 91
MDM MODULE BLANK SCREEN …………………………. 89
MODULE IS OFFLINE ………………………………. 89
XP2-A0 MODULE OFFLINE ERRORS …………………….. 93
XS-A0 MODULE OFFLINE ERROR ……………………… 90
XT2-A0 MODULE OFFLINE ERROR …………………….. 92
MAXIMUM TRAVEL SPEED (CM) …………………………… 86
MEASURE MENU DESCRIPTION ……………………………. 70
MINIMUM CURRENT ……………………………………. 75
MODE MENU …………………………………………. 69
MODE MENU DESCRIPTION ………………………………. 69
MODE MENU OPERATION ………………………………… 70
MODULE IS OFFLINE ………………………………….. 89
NO GEAR ENGAGED WARNING …………………………….. 84
NO MOTOR SPEED (CM) ………………………………… 86
PARK BRAKE/LADDER DOWN WARNING ………………………. 83
PROPERTIES MENU ……………………………………. 75
PROPERTIES MENU OPERATION …………………………… 75
SCHEMATIC………………………………………….. 49
L.H. JOYSTICK and POD …………………………… 53
R.H. JOYSTICK and POD …………………………… 55
XP2-A0 FRONT FRAME MODULE ……………………….. 63
XP2-A1 CRANE MODULE …………………………….. 65
XP2-A2 GRAPPLE MODULE …………………………… 67
XT2-A0 ENGINE MODULE ……………………………. 61
SELECTING A FUNCTION TO ADJUST ………………………. 76
SETTINGS MENU ……………………………………… 72
SETTINGS MENU OPERATION …………………………….. 72
START/STOP SLOPE …………………………………… 76
STEER CHECK ERROR (CM) ……………………………… 86
SYSTEM BYPASSED WARNING …………………………….. 85
SYSTEM COMPONENTS ………………………………….. 68
SYSTEM WARNING MESSAGES …………………………….. 83
THROTTLE AND BRAKE FOOT PEDALS ………………………. 56
TIRE ROLLING CIRCUMFERENCE ………………………….. 82
VOLTAGE WARNING ……………………………………. 88
WIRE COLOUR CODE CHART ……………………………… 96
WORKING RPM ……………………………………….. 81
SECTION 7 – ENGINE START & STOP………………………….. 99
ADM2 ADAPTION MODULE ………………………………..101
CIRCUIT DESCRIPTION …………………………………100
ELECTRICAL CIRCUIT SCHEMATIC …………………………102
ENGINE CONTROL MODULES ………………………………101
Engine ELECTRONIC CONTROLS LOCATIONS ………………….103
ENGINE START CIRCUIT ………………………………..100
MERCEDES ENGINE …………………………………….100
PLD-MR ENGINE CONTROL MODULE …………………………101
SECTION 8 – DRIVE……………………………………….105
AUXILIARY FUNCTION VALVE …………………………….111
AXLES ……………………………………………..123
Axle Lubrication ………………………………..124
DIFFERENTIAL AND DIFFERENTIAL LOCKS ……………….123
DRAINING and refilling differential:(1 per axle) ……124
Service/parking brakes …………………………..131
WHEEL INSTALLATION ………………………………126
CHARGE & COOLING PUMP CIRCUITS ……………………….109
CHARGE PUMP ………………………………………..109
DRAINING AND REFILLING BOGIE HOUSING ………………….125
DRIVE MOTOR ………………………………………..110
DRIVE MOTOR CONTROLLER SOLENOID ………………………108
DRIVE MOTOR SCHEMATIC ……………………………….110
DRIVE PUMP …………………………………………107
DRIVE PUMP CONTROLLER SOLENOIDS ………………………108
HYDRAULIC OIL HEATING PROCEDURE ………………………112
HYDROSTATIC Drive MOTOR BEGIN OF REGULATION ……………119
HYDROSTATIC DRIVE PUMP……………………………….105
HYDRAULIC NEUTRAL ……………………………….117
HYDROSTATIC Drive PUMP BEGIN OF REGULATION …………….118
HYDROSTATIC DRIVE SYSTEM …………………………….106
MOTOR BEGIN OF REGULATION ……………………………116
PRESSURE AND SPEED SETTINGS ………………………….134
PUMP BEGIN OF REGULATION …………………………….114
PUMP SCHEMATIC ……………………………………..107
REAR (BOGIE) AXLE……………………………………105
PLANETARY DRIVES (4 FILLING POINTS) ……………….124
TRANSMISSION ……………………………………….123
SECTION 9 – BRAKES………………………………………137
ACCUMULATOR ………………………………………..142
CHARGING AND TESTING DEVICE ………………………142
CHARGING THE ACCUMULATOR …………………………142
CHECKING THE GAS PRE-CHARGE PRESSURE ………………142
ACCUMULATOR CHARGE VALVE …………………………….138
AXLES………………………………………………137
Service/parking brakes …………………………..144
BRAKE ADJUSTMENT ……………………………………147
BRAKE BLEEDING ……………………………………..146
BRAKE PEDAL CONTROL …………………………………138
EMERGENCY BRAKE VALVE ……………………………….145
TEST DRIVE………………………………………….137
SERVICE BRAKE OPERATION ………………………….148
SECTION 10 – OIL COOLER/RADIATOR, FAN AND HYDRAULIC TANK…….151
BELT – ENGINE SERPENTINE …………………………….153
CHARGE & COOLING PUMP CIRCUITS ……………………….152
CHARGE PRESSURE FILTER-DRIVE PUMP …………………….157
ENGINE SERPENTINE BELT ………………………………153
FAN DRIVE ………………………………………….153
FILTERS…………………………………………….151
CHARGE PRESSURE …………………………………157
HYDRAULIC OIL …………………………………..156
SERVICING GUIDELINES FOR OIL FILTERS ………………157
HYDRAULIC…………………………………………..151
FILTERS ………………………………………..154
OIL FILL PUMP …………………………………..155
OIL RESERVOIR …………………………………..154
OIL VACUUM PUMP …………………………………155
OIL COOLER …………………………………………152
SECTION 11- CENTER JOINT, STEERING, GATE AND SNOW BLADE……..159
CENTER JOINT ……………………………………….160
ARTICULATION JOINT DIAGRAM ……………………….163
ARTICULATION JOINT PRELOAD ADJUSTMENT ……………..162
CHECKING ARTICULATION JOINT PRELOAD ……………….161
CHECKING/ADJUSTING THE OSCILLATION JOINT PRELOAD ……164
GREASE SEALS ……………………………………162
LUBRICATION …………………………………….160
MAINTENANCE OF ARTICULATION JOINT …………………160
MAINTENANCE OF OSCILLATION JOINT ………………….160
ELECTRONIC SYSTEM …………………………………..166
LOAD GATE ………………………………………….171
STEER VALVE ………………………………………..167
ADJUSTING STEER VALVE FEED REDUCTION VALVE SETTING ….170
REPLACING MAIN PRESSURE RELIEF VALVE ………………170
REPLACING PORT RELIEFS …………………………..170
STEERING AND BLADE FUNCTIONS…………………………159
ELECTRONIC SYSTEM ……………………………….166
STEERING AND BLADE FUNCTIONS …………………………166
SECTION 12 – CRANE, GRAPPLE AND MAIN PUMP………………….173
BOOM VALVE …………………………………………178
ADJUSTING BOOM VALVE FEED REDUCTION VALVE SETTING ….181
REPLACING MAIN PRESSURE RELIEF VALVE CARTRIDGE ……..180
REPLACING PORT RELIEFS …………………………..181
CIRCUIT DIAGRAM …………………………………….175
CRANE AND GRAPPLE …………………………………..174
CRANE AND GRAPPLE FUNCTIONS…………………………..173
ELECTRONIC SYSTEM ……………………………….174
HYDRAULIC SYSTEM ………………………………..174
ELECTRONIC SYSTEM …………………………………..174
GRAPPLE ROTATOR …………………………………….174
HYDRAULIC SYSTEM DESCRIPTION …………………………176
LOAD SENSING………………………………………..173
HYDRAULIC SYSTEM ………………………………..176
LOAD SENSING BASIC DESCRIPTION ……………………176
LOAD SENSING BASIC PRINCIPALS …………………….176
LOAD SENSING OPERATING TIPS ………………………177
MAIN PUMP ………………………………………….183
MARGIN PRESSURE …………………………………….185
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