Sky Trak 6036 6042 Telehandler Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Sky Trak 6036 6042 Telehandler Parts Manual – PDF DOWNLOAD
S/N 0160045066 & After
including 0160042742,
0160042747 & 0160042755
31200731
1. MACHINE IDENTIFICATION:
Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS, ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these characteristics are attachments, engine, transmission & hydraulic components.
2. PARTS MANUAL ORGANIZATION
Product information in this manual is organized under section titles. Frame & Attaching Parts, Drive Train & Electrical are a few examples. Each section is organized by Figure & page number. The information within the Figure is then organized by item number, part number, description & corresponding illustration(s).
3. TABLE OF CONTENTS
A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for quick reference to the page containing the related information.
4. RECOMMENDED SPARE PARTS
The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts
. 5. PART NUMBER INDEX
A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.
6. NON-SERVICED PARTS
In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part number column of the manual.
7. PARTS LIST ITEM NUMBERS
Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing from sequence & are not shown in the illustration(s) are not used on that page.
8. INDENTED PART DESCRIPTION
An indented part description is included in the item under which it is indented.
9 ABBREVIATIONS & SYMBOLS
AC Air Conditioning
ANSI American National Standards Institute
ARAs Required
ASME American Society of Mechanical Engineers
ASSY Assembly
AUS Australia
AUX Auxiliary
CE European Conformity
DIA Diameter
EURO European
FT Foot
GA Gauge
GR Grade
HD Head
HYD Hydraulic
ID Inside Diameter
IN Inch
ISO International Organization for Standards
ITSDF Industrial Truck Standards Development Foundation
KG Kilogram
kW Kilowatt
LB Pound
LH Left Hand
LS Low Sulfur
MAX Maximum
MM Millimeter
N Newton
NA Not Applicable
NLA No Longer Available
NSS Not Sold Separately
OD Outside Diameter
OZ Ounce
P/N Part Number
QTY Quantity
REF Reference
REQ Required
RH Right Hand
S/N Serial Number
SAE Society of Automotive Engineers
STD Standard
ULS Ultra Low Sulfur
V Volt
10. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the illustration such as harnesses & hoses or any other information that has been separated in the illustration.
Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
TABLE OF CONTENTS:
Sky Trak 6036 6042 Telehandler Parts Manual – PDF DOWNLOAD
SECTION 1 –
FRAME & ATTACHING PARTS 1-1
1-1 Frame & Attaching Parts 1-2
1-2 Covers 1-4
SECTION 2 –
BOOM 2-1
2-1 Boom Installation 2-2
2-2 First Boom Section 2-6
2-3 Second Boom Section 2-10
2-4 Third Boom Section 2-14
2-5 Quick Attach Assembly 2-18
2-6 Boom Extend Chains 2-20
2-7 Boom Retract Chain 2-22
SECTION 3 –
ATTACHMENTS 3-1
3-1 Tilt Carriage 3-2
3-2 Side Tilt Carriage 3-4
3-3 50 in Side Shift Carriage 3-6
3-4 50 Inch Dual Fork Carriage 3-8
3-5 90 Degree Swing Carriage 3-10
3-6 Sheet Material Handler 3-12
3-7 Forks 3-14
3-8 Fork Mounted Platform 3-16
3-9 Lifting Hook 3-18
3-10 Fork Pin Lock Installation 3-20
3-11 Buckets 3-22
3-12 Grapple Bucket 3-24
3-13 Truss Boom 3-26
3-14 12 Foot Truss Boom with Winch 3-28
3-15 8 Foot Mast 3-30
SECTION 4 –
ENGINE & ATTACHING PARTS 4-1
4-1 Engine Installation 4-2
4-2 Engine 4-8
4-3 Fuel System 4-12
4-4 Radiator & Oil Cooler Mounting 4-16
4-5 Air Cleaner Assembly 4-22
4-6 Exhaust System 4-26
4-7 Isolation Coupler 4-30
FIGURE NOTITLE PAGE NO.
6 6036/6042 31200731
SECTION 5 –
DRIVE TRAIN 5-1
5-1 Drive Train Components 5-2
5-2 Front Axle 5-6
5-3 Front Axle – Input 5-8
5-4 Front Axle – Limited Slip Differential 5-12
5-5 Front Axle – Casing 5-14
5-6 Front Axle – M-Disk Brake 5-16
5-7 Front Axle – Brake 5-18
5-8 Front Axle – Joint Housing 5-20
5-9 Front Axle – Planetary Drive 5-22
5-10 Rear Axle 5-24
5-11 Rear Axle – Input 5-26
5-12 Rear Axle – Differential 5-30
5-13 Rear Axle – Casing 5-32
5-14 Rear Axle – M-Disk Brake 5-34
5-15 Rear Axle – Joint Housing 5-36
5-16 Rear Axle – Planetary Drive 5-38
5-17 ZF Transmission Installation 5-40
5-18 ZF Transmission – Engine Connection & Converter 5-42
5-19 ZF Transmission – Input Shafts 5-44
5-20 ZF Transmission – Gearbox Housing 5-46
5-21 ZF Transmission – Coupling Group 1 5-48
5-22 ZF Transmission – Coupling Group 2 5-50
5-23 ZF Transmission – Coupling Group 3 5-52
5-24 ZF Transmission – Coupling Group 4 5-54
5-25 ZF Transmission – Reversing Gear Group I 5-56
5-26 ZF Transmission – Reversing Gear Group 2 5-58
5-27 ZF Transmission – Output 5-60
5-28 ZF Transmission – Control Unit 5-62
5-29 ZF Transmission – Valve Housing Assembly 5-64
5-30 ZF Transmission – Valve Block Assembly 5-68
5-31 ZF Transmission – Oil Pump & Filter 5-70
5-32 Fender Installation 5-72
5-33 Wheel Assembly 5-74
SECTION 6 –
CAB 6-1
6-1 Cab Installation 6-2
6-2 Cab Assembly 6-4
6-3 Cab Door Assembly 6-8
6-4 Soft Cab Enclosure 6-12
6-5 Wipers 6-14
6-6 Operators Seat 6-18
6-7 Cab Heater 6-20
SECTION 7 –
CONTROLS 7-1
7-1 Brake 7-2
7-2 Accelerator 7-4
7-3 Steering Column 7-6
7-4 Boom Control 7-8
7-5 Frame Level & Attachment Tilt Control 7-10
7-6 Auxiliary Hydraulic Control 7-12
SECTION 8 –
HYDRAULIC CIRCUITS 8-1
8-1 Supply Circuit 8-2
8-2 Dump Circuit 8-8
8-3 Steer Select Circuit 8-12
8-4 Service Brake Circuit 8-14
8-5 Lift Cylinder Circuit 8-16
8-6 Extend/Retract Cylinder Circuit 8-18
8-7 Tilt & Tilt Compensating Cylinder Circuit 8-20
8-8 Auxiliary Hydraulic 8-24
8-9 Frame Level Circuit 8-28
SECTION 9 –
HYDRAULIC COMPONENTS 9-1
9-1 Lift Cylinder 9-2
9-2 Extend/Retract Cylinder 9-6
9-3 Attachment Tilt Cylinder 9-8
9-4 Tilt Compensating Cylinder 9-10
9-5 Frame Level Cylinder 9-12
9-6 Stabil-Trak Cylinder 9-16
9-7 Side Tilt Carriage Cylinder 9-18
9-8 50 in Side Shift Carriage Cylinder 9-20
9-9 72 In 90 Degree Swing Carriage Cylinder 9-22
9-10 Grapple Bucket Cylinder 9-24
9-11 Main Control Valve 9-26
9-12 Gear Pump 9-28
9-13 Fuel/Hydraulic Tank Assembly 9-30
9-14 Directional Control Valves 9-32
9-15 Brake Valve 9-34
SECTION 10 –
ELECTRICAL 10-1
10-1 Engine Compartment Electrical Installation 10-2
10-2 Cab Electrical Installation 10-10
10-3 Cab Switches 10-18
10-4 Road Lighting Installation 10-20
10-5 Work Lighting Installation 10-24
10-6 Rotating Beacon Installation 10-26
10-7 Engine Harness 10-28
10-8 Cab Power Distribution Harness 10-36
10-9 Dash/Throttle Harness 10-42
10-10 Road Lighting Harness 10-44
10-11 Work Lighting Harness 10-46
SECTION 11 –
DECALS 11-1
11-1 Cab & Frame Decals 11-2
11-2 Boom Decals 11-6
SECTION 12 –
RECOMMENDED SPARE PARTS 12-1
SECTION 13 – PART NUMBER INDEX
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]