SKF Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2E68F05 – PDF DOWNLOAD
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SKF Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2E68F05 – PDF DOWNLOAD
Safety Information :
This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing the necessary service work to maintain your drill in good operating condition. This manual contains repair and adjustment information for all major operating systems on the machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to manufacturer.
- The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation. It is YOUR responsibility to understand and follow manufacturer’s instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine.
- It is your responsibility to know the manufacturer’s specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions.
- Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognised safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.
TABLE OF CONTENTS:
SKF Infinity Blasthole Drill Service Manual Cat Rotary Track Drill SN 2E68F05 – PDF DOWNLOAD
SKF Infinity Blasthole Drill Serial No. 2E68F05 Service Manual..................................................... 1 Parts Ordering and Product Support............................................................................. 3 Safety Information............................................................................................. 4 Contents....................................................................................................... 5 Section 1 – Safety......................................................................................... 5 Section 2 - Operator's Cab / Controls...................................................................... 5 Section 3 - Main Frame / Crawlers.......................................................................... 6 Section 4 - Engine / Drive Train / Compressor.............................................................. 8 Section 5 - Dust Control System............................................................................ 10 Section 6 - Mast / Rotary Drive / Pipe Rack................................................................ 11 Section 7 - Hydraulic Systems.............................................................................. 12 Section 8 - Electrical components.......................................................................... 15 Section 9 - Lubrication and Preventive Maintenance......................................................... 15 General Locator................................................................................................ 18 Rear and Right Hand Side View.............................................................................. 18 Front and Left Hand Side................................................................................... 19 Overview................................................................................................... 20 Notes.......................................................................................................... 21 Section 1 Safety............................................................................................... 23 Contents................................................................................................... 25 Page 1-3............................................................................................... 25 Safety..................................................................................................... 27 Overview of Potential Hazards.......................................................................... 27 Personal Protective Equipment.......................................................................... 27 Noise.................................................................................................. 27 Electrical Contact..................................................................................... 27 Contaminated Air....................................................................................... 28 Moving and Rotating Parts.............................................................................. 29 High Pressure Air or Fluid............................................................................. 29 Before Operation....................................................................................... 29 During Operation....................................................................................... 30 Maintenance............................................................................................ 32 Equipment Transfer..................................................................................... 32 Safety Locator......................................................................................... 33 Right Side View.................................................................................... 33 Front and Left side View........................................................................... 34 Over View.......................................................................................... 35 Notes...................................................................................................... 36 Section 2 Operators Cab / Controls............................................................................. 37 Contents................................................................................................... 39 Page 2-3............................................................................................... 39 Graphic Symbol Legend...................................................................................... 41 Graphic Symbol Legend.................................................................................. 41 Warning Decals............................................................................................. 45 Warning Decals......................................................................................... 45 Operator Control and Instrument Panels..................................................................... 48 Control Panels......................................................................................... 48 Right Hand Control Panel............................................................................... 48 Instrument Panel....................................................................................... 50 Circuit Breakers....................................................................................... 51 Light Switches......................................................................................... 51 System Pressure Gauge Panel............................................................................ 52 Left Hand Control Panels............................................................................... 54 Cab Foot Controls...................................................................................... 58 Thread Grease Switch................................................................................... 58 Pipe Safety Arm Override Switch........................................................................ 58 Machine Stability.......................................................................................... 59 Tramming Procedure..................................................................................... 59 Track Adjustments...................................................................................... 59 New Machine Procedure.................................................................................. 60 General Maintenance Checks While Tramming.............................................................. 60 Roller Locations....................................................................................... 61 Temperature and Condition Record Chart for Walking..................................................... 62 Propelling the Machine................................................................................. 63 Stability Limits....................................................................................... 65 SKF Transient Stability Limits......................................................................... 66 Cab Heater................................................................................................. 67 Cab Heater Fault Isolation............................................................................. 67 T8 Series Split System Air Conditioning.................................................................... 68 Section 1.0 Technical Data and Control Settings....................................................... 69 Section 2.0 Installation and Commissioning............................................................. 71 Section 3.0 Routine Maintenance Procedures............................................................ 75 Section 4.0 Fault Diagnosis............................................................................ 76 Section 5.0 Reference Drawings........................................................................ 85 Notes...................................................................................................... 91 Section 3 Main Frame / Crawlers................................................................................ 93 Contents................................................................................................... 95 Page 3-3............................................................................................... 95 Page 3-4............................................................................................... 96 Main Frame Repair - General................................................................................ 97 Main Frame Repair...................................................................................... 97 Weld Inspection Schedule................................................................................... 98 Main Frame............................................................................................. 98 Levelling Jacks............................................................................................ 99 Levelling Jack Cylinder................................................................................ 99 Levelling Jacks........................................................................................100 Limit Switch...........................................................................................100 Levelling Jack Cylinders...............................................................................100 Mast Elevating Cylinders...................................................................................101 Mast Elevating Cylinders...............................................................................101 Internal Counterbalance Valve..........................................................................102 Fuelling Valves............................................................................................104 Hydrau-Flo® Fuelling Valves............................................................................104 Crawler Assembly...........................................................................................106 Crawler Assembly.......................................................................................106 Crawler Component Repair...............................................................................107 Tramming...................................................................................................108 Maintenance Checks for Tramming........................................................................108 Track Adjustments......................................................................................108 New Machine Procedure..................................................................................109 General Maintenance Checks While Tramming..............................................................109 Roller Locations.......................................................................................110 Temperature and Condition Record Chart for Walking.....................................................111 Metric Bolt Torque.........................................................................................112 Metric Bolt Torque Specification.......................................................................112 Track Maintenance..........................................................................................113 Before Operating the Machine...........................................................................113 General Maintenance....................................................................................113 Track Tension..............................................................................................114 Track Assembly.........................................................................................114 Hydraulic Tensioner....................................................................................116 Track Tension Unit.....................................................................................117 Track and Support Rollers..................................................................................118 Track Roller...........................................................................................118 Track Roller Unit......................................................................................119 Track Roller – Assembly................................................................................120 Track Roller – Test and Install........................................................................121 Support Roller.........................................................................................123 Track Chain................................................................................................127 Track Chain............................................................................................127 Track Shoes Installation...................................................................................130 Track Link Position....................................................................................130 Track Shoe – Mounting to Track Chain...................................................................130 Track Shoe bolt Torque (Direct Torque Method)..............................................................132 Bolt Torque KN111......................................................................................132 Track Shoe bolt Torque (Torque Turn Method)................................................................133 Bolt Torque KN111......................................................................................133 Track Chain and Shoe Installation..........................................................................134 Track Chain with Shoes.................................................................................134 Final Drive Unit...........................................................................................136 Final Drive Unit.......................................................................................136 Removal from Track Frame...............................................................................137 Installation into Track Frame..........................................................................138 Final Drive Maintenance................................................................................139 Final Drive Oil........................................................................................140 Final Drive Assembly...................................................................................142 Parking Brake – Description............................................................................143 General Description....................................................................................144 General Recommendations for Disassembly and Assembly Operations........................................144 Final Drive – Disconnect and Parking Brake.............................................................146 Towing Procedure – Gear Drive Disconnect...............................................................146 Parking Brake – Description............................................................................147 Untitled...............................................................................................147 Sealing Compounds and Adhesives........................................................................148 Filling and Checks.....................................................................................150 Service Schedule.......................................................................................150 Tightening Torques.....................................................................................151 Lubrication / Greasing – Grades and Application Range..................................................151 Troubleshooting........................................................................................152 Special Tools..........................................................................................152 Idler Unit.................................................................................................153 Idler Unit.............................................................................................153 Track and Sprocket Inspection..............................................................................157 Track Inspection and Wear Limit Guide..................................................................157 Sprocket Wear Patterns.................................................................................162 Auxiliary Crane............................................................................................168 Hydraulic Crane – Rear Deck Crane Palfinge PC1500......................................................168 Rear Deck Crane Palfinge PC1500 Service Information....................................................169 Checking Bolted Connections............................................................................169 Maintenance Chart......................................................................................170 Lubrication............................................................................................172 Hydraulic Fluids.......................................................................................175 Oil Change / Oil Maintenance...........................................................................176 Cleaning Agents and Equipment..........................................................................176 Repairing Paint Damage.................................................................................177 Removal From Service and Disposal......................................................................177 Notes......................................................................................................178 Section 4 Engine / Drive Train / Compressor....................................................................179 Contents...................................................................................................181 Page 4-3...............................................................................................181 Page 4-4...............................................................................................182 Power Group Locator........................................................................................183 Power Group Locator....................................................................................183 Test Point Locator.........................................................................................184 Test Point Locator.....................................................................................184 Engine.....................................................................................................186 Cummins Engine.........................................................................................186 Oil Reserve Systems....................................................................................187 LED Monitor Readings...................................................................................188 Adjustment of Running Oil Level........................................................................188 Wiring Diagram – Oil Reserve Basic Circuit.............................................................189 Oil Pressure Switch....................................................................................189 Oil Reserve System.....................................................................................189 Troubleshooting........................................................................................190 Maintenance............................................................................................190 Engine Fuel System – QSK19 Tier II.....................................................................191 Filtration Hardware Mounting...........................................................................195 Fuel Plumbing..........................................................................................195 Installation Requirements..............................................................................196 Installation and Operation Recommendations.............................................................196 Fuel Filter (Stage 1)..................................................................................198 Fuel Filter (Stage 2)..................................................................................202 Engine and Compressor Air Cleaners.........................................................................205 Engine and Compressor Air Cleaner Service Assembly.....................................................205 Engine and Compressor Air Cleaner Service..............................................................206 Flexible Drive Coupling....................................................................................209 Flexible Drive Coupling Service........................................................................209 Pump Drive.................................................................................................211 Pump Drive Assembly – Removal and Replacement..........................................................211 Pump Drive Gearbox.....................................................................................212 Pump Drive Gearbox – Repair............................................................................212 Hydraulic Pumps............................................................................................214 Pump Arrangement.......................................................................................214 Hydraulic Pumps – Removal and Replacement..............................................................215 Compressor Installation....................................................................................216 1700cfm / 100psi Compressor Assembly...................................................................216 Safety.................................................................................................217 Compressor Installation................................................................................220 Compressor Drive Coupling..............................................................................221 Compressor Alignment...................................................................................222 Mounting Instructions for Arcusaflex Flywheel Couplings................................................223 Taper-Loc Bushing Installation – Model AC-T5.SN. F2. V1. 3535..........................................224 Tightening Torques for Arcusaflex Flywheel Couplings...................................................224 Compressor Shaft Seal......................................................................................225 Compressor Shaft Seal..................................................................................225 Low Pressure Compressor....................................................................................227 Description............................................................................................227 Compressed Air Functions...............................................................................227 Compressor Inlet Valve Control System..................................................................231 nlet Valve.............................................................................................232 Compressor Regulation..................................................................................234 Relieving Regulators...................................................................................235 Reducing Regulators....................................................................................237 System Blowdown Valve..................................................................................239 Running Blowdown Valve.................................................................................240 Spiral Valve...........................................................................................242 Compressor Air and Oil Circuits – 1700cfm @ 100psi.....................................................242 Compressor Air Circuit Parts List......................................................................245 Compressor Air Circuit Legend..........................................................................245 Compressor Control Set-up Vented Poppet Inlet – Shutdown...............................................246 Compressor Control Set-up Vented Poppet Inlet – Initial Start-up Below 50psi...........................247 Compressor Control Set-up Vented Poppet Inlet – Initial Start-up Above 50psi...........................248 Compressor Control Set-up Vented Poppet Inlet – Run Unloaded...........................................249 Compressor Control Set-up Vented Poppet Inlet – Drilling...............................................250 Compressor Control Set-up Vented Poppet Inlet – Shutting Down..........................................251 Operation..............................................................................................252 Compressor Maintenance.....................................................................................254 General Maintenance....................................................................................254 Discharge Check Valve..................................................................................256 Compressor Receiver Tank Assembly......................................................................257 Separator Elements.....................................................................................258 Scavenge Line..........................................................................................259 Compressor Discharge Temperature Gauge, Switch and Sender..............................................261 Minimum Pressure Valve.................................................................................262 Minimum Pressure / Check Valve Maintenance.............................................................262 Thermal Bypass Valve...................................................................................263 Thermal Bypass Valve Maintenance.......................................................................264 Compressor Fluid Filter................................................................................266 Changing Filter Elements...............................................................................267 Oil Stop Valve.........................................................................................268 Troubleshooting........................................................................................269 Coolers....................................................................................................271 Hydraulic Oil / Radiator Cooler Assembly...............................................................271 Compressor Oil Cooler..................................................................................272 Fan Speed..............................................................................................272 Engine Cooler / Radiator...............................................................................273 Aluminium Tube Air to Oil Cooler...........................................................................274 Aluminium Tube Air to Oil Cooler – Standard Parts......................................................274 Removal and Replacement................................................................................275 Internal Cleaning......................................................................................277 Radiator Cooler............................................................................................279 Typical Radiator Core – Standard Parts.................................................................279 Cleaning...............................................................................................280 Tube Removal...........................................................................................281 Seal Installation......................................................................................282 Lubricating Seals and Tube Ends........................................................................282 Tube Installation......................................................................................283 Notes......................................................................................................286 Section 5 Dust Control System..................................................................................287 Contents...................................................................................................289 Page 5-3...............................................................................................289 Dust Control System........................................................................................291 Dust Control Systems...................................................................................291 Water Injection............................................................................................293 Water Tanks............................................................................................293 Water Injection Pump...................................................................................294 Water Injection Relief Valve...........................................................................294 Water Injection Control................................................................................295 Water Injection Basic Circuit..........................................................................297 Water Pump.................................................................................................298 Water Injection Pump Assembly..........................................................................298 Pump Specification.....................................................................................299 Torque Requirements....................................................................................299 Servicing Instructions.................................................................................299 Servicing the Plunger Packings.........................................................................299 Reassembling Plunger Packings..........................................................................300 Servicing the Pump Valves..............................................................................300 Reassembling Valve Parts...............................................................................300 Servicing the Crankshaft...............................................................................301 Servicing the Crossheads...............................................................................301 Replacing Piston Cup Seals.............................................................................302 Replacing Suction and Discharge Valves.................................................................303 Replacing Power End Bearings...........................................................................304 Servicing the Wrist Pin Bearings.......................................................................305 Fastener Torque Requirements...........................................................................305 Recommended Lubricants.................................................................................306 Water Pump Motor Repair................................................................................306 Water Pump Drive Coupling..............................................................................306 Level and Flow Transducer..............................................................................306 Notes......................................................................................................307 Section 6 Mast / Rotary Drive / Pipe Rack......................................................................309 Contents...................................................................................................311 Page 6-3...............................................................................................311 Page 6-4...............................................................................................312 Mast Weldment..............................................................................................313 Mast Repair............................................................................................313 Weld Inspection Schedule...................................................................................314 Mast Inspection........................................................................................314 Mast Assembly and Installation.............................................................................315 Mast Assembly..........................................................................................315 Mast Pivot Caps........................................................................................316 Mast Elevate Cylinders.................................................................................317 Angle Drilling.........................................................................................317 Mast / Drill Without Mast..............................................................................318 Mast Assembly..........................................................................................319 Raising the Mast.......................................................................................319 Hoist / Pulldown Cylinder..................................................................................321 Hoist / Pulldown Cylinder..............................................................................321 Feed Cylinder System...................................................................................322 Removal................................................................................................323 Installation...........................................................................................324 Repair.................................................................................................325 General Information....................................................................................325 Hoist / Pulldown Cable.....................................................................................326 Hoist / Pulldown Cable Adjustment......................................................................326 Hoist / Pulldown Cable Replacement.....................................................................327 Wire Rope..............................................................................................328 Rotary Drive...............................................................................................329 Alignment Procedure....................................................................................329 Rotary Drive Assembly..................................................................................330 Rotary Drive – Removal from Mast.......................................................................331 Rotary Drive – Installation............................................................................331 Single Motor Rotary Drive Gearbox......................................................................332 Manufacturers Recommendations – Blast Hole Drilling Consumables .......................................333 Air Swivel (Single Seal Style).........................................................................334 Rotary Drive Motor – Repair............................................................................335 Torque Limit Table Grade 8 UNC.........................................................................336 Torque Limit Table Grade 8 UNF.........................................................................337 Rotary Drive Motor.....................................................................................338 Deck Wrench................................................................................................339 Deck Wrench............................................................................................339 H.O.B.O Wrench.............................................................................................340 H.O.B.O Wrench.........................................................................................340 Tong Dies..............................................................................................341 Optional Hydraulic Operated Bit Basket – H.O.B.B.......................................................342 Pipe Positioner............................................................................................343 Pipe Positioner........................................................................................343 Carousel Pipe Rack.........................................................................................344 Carousel Pipe Rack.....................................................................................344 Chain Drive – adjustment / Replace.....................................................................344 Pipe Rack Bearings – Replace...........................................................................345 Carousel Top Tube Bearing – Replace....................................................................346 Carousel Lower Bearing – Replace.......................................................................348 Upper Pivot Support Bearing............................................................................349 Carousel Pivot Support Upper Bearing – Replace.........................................................350 Pivot Support Pipe Lower Bushing.......................................................................351 Carousel Pivot Support Lower Bearing – Replace.........................................................352 Mid Point Carousel Pivot Support.......................................................................353 Carousel Rotate Motor..................................................................................353 Top Sub Saver..............................................................................................354 Replacement Procedure..................................................................................354 Notes......................................................................................................355 Section 7 Hydraulic Systems....................................................................................357 Contents...................................................................................................359 Page 7-3...............................................................................................359 Page 7-4...............................................................................................360 Page 7-5...............................................................................................361 Hydraulic Symbols..........................................................................................363 Hydraulic Symbols......................................................................................363 Pressure Setting Sequence..................................................................................365 Pressure Setting Sequence..............................................................................365 Hydraulic System.......................................................................................365 Main Hydraulic Pumps.......................................................................................366 Pump Arrangement.......................................................................................366 Hydraulic Tank.............................................................................................367 Hydraulic Tank.........................................................................................367 Hydraulic System.......................................................................................368 Main Return and Case Drain Filter..........................................................................369 Routine Maintenance....................................................................................370 Changing Filter Elements...............................................................................370 Loop Filters...............................................................................................371 Loop Filters...........................................................................................371 Loop Filter Cross Section..............................................................................372 Filter Assembly Loop...................................................................................373 Changing Filter Elements...............................................................................374 Charge Circuit.............................................................................................375 Routine Maintenance....................................................................................375 Changing Filter Elements...............................................................................376 Charge Pressure........................................................................................377 Set Charge Pressure – 350psi (24bar)...................................................................377 Charge Pumps...........................................................................................378 Main Pumps Circuit.........................................................................................379 Main Pumps circuit.....................................................................................379 Right Track / Left Track / Rotation Pumps..................................................................380 Linde HPV-02 Bi-directional Variable Displacement Closed Loop Pump.....................................380 Dimensions.............................................................................................382 Operational Parameters.................................................................................383 Controls...............................................................................................384 Hydraulic Piston Pumps – Removal and Replacement.......................................................387 Main Pumps.............................................................................................387 EP (24V DC) Control....................................................................................387 Main Pump Adjustments..................................................................................388 Technical Data.........................................................................................389 Setting Linde HPV-02 Main Pumps – Neutral Setting.....................................................390 Setting Linde HPV-02 Main Pumps – Pressure Settings....................................................391 Setting Linde HPV-02 Main Pumps – Pre-setup Checks.....................................................392 Main Pumps Linde HPV-02................................................................................393 Setting Procedure......................................................................................394 Diverter Valve.............................................................................................395 Closed Loop Pump circuit...............................................................................395 Operation..............................................................................................395 Diverter Valve.........................................................................................395 Rotation Circuit...........................................................................................396 Basic Rotation Circuit.................................................................................396 Rotation circuit.......................................................................................397 Tram Circuit...............................................................................................398 Tram circuit – Two Speed...............................................................................398 Brake Test Procedure...................................................................................399 Rotary Drive Gearbox Motor.................................................................................400 Variable Displacement Rotation Motor...................................................................400 Pilot Control Manifold.....................................................................................404 Pilot control Manifold.................................................................................404 Pilot Control Manifold Assembly........................................................................405 Control Valve Assembly.................................................................................406 Electro Proportional Valves............................................................................413 Proportional Valve Set-up..............................................................................414 Auto Pulldown Card.....................................................................................414 Torque Control.........................................................................................415 Proportional Pulldown..................................................................................416 OEM Controllers / EP Levers............................................................................417 Auxiliary Pump Circuit.....................................................................................418 Feed and Auxiliary Pump Circuit........................................................................418 Linde HPR-02 Self-Regulating Pump......................................................................419 Feed and Auxiliary Functions Pump......................................................................420 Linde HPR-02 Self-Regulating Pump......................................................................421 Hydraulic Piston Pumps – Removal and Replacement.......................................................423 Auxiliary Circuit..........................................................................................424 Auxiliary Circuit Functions............................................................................424 Auxiliary Valves.......................................................................................426 Jack Control and Mast Elevating Circuit....................................................................429 Jack Control and Mast Elevating Circuit Schematic......................................................429 Jack Control and Mast Elevating Control Valve..........................................................430 Jack Control and Mast Elevating Circuit................................................................431 Counterbalance Valves......................................................................................432 Counterbalance Valve Adjustments.......................................................................432 Internal Counterbalance Valve..........................................................................433 Levelling Jack Cylinders...................................................................................435 Jack Leg Cylinder......................................................................................435 Counterbalance Valve Test Procedure....................................................................435 Mast Elevating Cylinders...................................................................................436 Mast Elevating Cylinders...............................................................................436 Hydraulic Operated Breakout Wrench.........................................................................437 H.O.B.O Wrench.........................................................................................437 etting of H.O.B.O Sequence Valves......................................................................438 H.O.B.O Float Valve....................................................................................438 Hydraulic Feed Circuit.....................................................................................439 Hydraulic Feed Circuit.................................................................................439 Hoist and Pulldown Control.................................................................................441 Directional Control Valve MP22.........................................................................441 Feed Valve Assembly........................................................................................443 Feed Valve Assembly....................................................................................443 Control Valve Assembly.....................................................................................445 Technical Data.........................................................................................445 Cooler Fan Circuit.........................................................................................447 Cooler Fan Circuit.....................................................................................447 Setting Cooler Fan Speed...............................................................................447 Hydraulic Cooler – Thermal Valve.......................................................................448 Basic Cooler Fan Circuit...............................................................................449 Cooler Fan Motor...........................................................................................450 Cooler Fan Motor Assembly..............................................................................450 Hydraulic Motor........................................................................................451 Water Pump Motor...........................................................................................454 Water Pump Motor Repair Information....................................................................454 Shaft Seal Repair......................................................................................455 Hydraulic Cylinder Repair..................................................................................458 Hydraulic Cylinders....................................................................................458 General Information....................................................................................459 H Head.................................................................................................461 N Head.................................................................................................462 Z Head.................................................................................................463 Z Head (Two Piece).....................................................................................464 K Head.................................................................................................465 M Head.................................................................................................466 Z Piston...............................................................................................467 Z Piston (Threaded)....................................................................................468 H and K Piston.........................................................................................469 M Piston...............................................................................................470 N Piston...............................................................................................473 Hydraulic Systems..........................................................................................474 Main Hydraulic Schematic...............................................................................474 Notes......................................................................................................475 Section 8 Electrical Components................................................................................477 Contents...................................................................................................479 Page 8-3...............................................................................................479 Electrical Locator.........................................................................................481 Electrical Component Location..........................................................................481 Jump Starting..............................................................................................484 Jump Starting..........................................................................................484 Batteries..................................................................................................486 Batteries..............................................................................................486 Welding Precautions........................................................................................487 Welding Precautions....................................................................................487 Electrical Components......................................................................................488 Electrical Circuits....................................................................................488 Transducers............................................................................................488 EP Levers..............................................................................................489 Joystick Adjustments...................................................................................490 Vigilante Guide............................................................................................492 Important Information..................................................................................492 PLC....................................................................................................493 Touchscreen............................................................................................496 Laser Depth System.....................................................................................497 Distance Meter.........................................................................................500 Start-up and Shutdown..................................................................................500 Hydraulic Function Enable..............................................................................500 Alarms.................................................................................................501 Solenoid Control.......................................................................................501 Auto Lube..............................................................................................504 Gauges.................................................................................................504 Level Switches.........................................................................................506 Head Speed Module......................................................................................507 Dust Suppression.......................................................................................508 Acknowledgements.......................................................................................508 Disclaimers............................................................................................509 Notes......................................................................................................510 Section 9 Lubrication and Preventive Maintenance...............................................................511 Contents...................................................................................................513 Page 9-3...............................................................................................513 Page 9-4...............................................................................................514 Central Lube System........................................................................................515 Auto Lube Basic Operation..............................................................................515 Central Lube Tank Assembly.............................................................................516 Auto Lube Grease Pump..................................................................................517 Auto Lube Tube Pump....................................................................................523 Graco Vent Valve.......................................................................................528 Central Lube System Circuit............................................................................529 Basic Operating Principles of Auto Lube Injectors......................................................530 SL-V and SL-V XL Injectors.............................................................................530 SL-1 and SL-11 Injectors...............................................................................531 SL-32 Injectors........................................................................................532 Typical Grease System Circuit..........................................................................533 First 50 Hour Service..................................................................................534 Lube Faults / Operation................................................................................535 Auto Lube Timer........................................................................................536 Lube Pressure Screen...................................................................................536 Air Service Units..........................................................................................537 Filter Regulator.......................................................................................537 Air Line Oiler.........................................................................................538 Soft Start Dump Valve..................................................................................539 Air Service Unit.......................................................................................540 Pipe Thread Lubricator.....................................................................................541 Air Operated Pipe Thread Pump..........................................................................541 Filter Locator.............................................................................................549 Filter Locator Assembly................................................................................549 Lubrication and Preventive Maintenance.....................................................................550 General Lubrication....................................................................................550 Equipment Lubrication..................................................................................550 Care of Lubrication Points.............................................................................550 Safety.................................................................................................551 Isolation Battery Switch...............................................................................552 Track Gear.............................................................................................553 Engine Maintenance.....................................................................................554 Engine Fuel System – QSK19 Tier II Modular Common Rail Fuel System (MCRS) Installation Requirements....555 Installation and Operation Recommendations.............................................................555 Fuel Filter (Stage 1)..................................................................................557 Fuel Filter (Stage 2)..................................................................................561 Air Cleaners...........................................................................................564 Air Filter Elements....................................................................................564 Alternator Maintenance.................................................................................564 Pump Drive and Drive Shaft Maintenance.................................................................565 Compressor Maintenance.................................................................................565 Cooler Packs...........................................................................................565 A-frame and Pivot Point Maintenance....................................................................567 Pulldown and Hoist Ropes and Sheaves Maintenance.......................................................567 Rotary Head Maintenance................................................................................567 Hydraulic System Maintenance...........................................................................569 Hydraulic Maintenance..................................................................................569 Water Pump Maintenance.................................................................................569 Cab Maintenance........................................................................................569 Air Conditioner Maintenance............................................................................571 Battery Maintenance....................................................................................571 Lubrication System Maintenance.........................................................................571 Fire Suppression Maintenance...........................................................................571 Drill Folding Stairway – Inspection Requirements.......................................................573 Weld Inspection Schedule...................................................................................574 Weld Inspection Schedule SK Series.....................................................................574 Track and Sprocket Inspection..............................................................................575 Track Inspection and Wear Limit Guide..................................................................575 Sprocket Wear Patterns.................................................................................580 Lubrication Recommendations................................................................................586 Lubrication Recommendations............................................................................586 Lubrication and Maintenance Chart - 250hr..............................................................587 Lubrication and Maintenance Chart - 500hr..............................................................597 Lubrication and Maintenance Chart - 1000hr.............................................................608 Lubrication and Maintenance Chart - 2000hr.............................................................619 Lubricant Specifcations................................................................................631 Hydraulic System...................................................................................631 Hydraulic Tank Capacity............................................................................631 Compressor Lubrication.............................................................................632 Compressor Lubricant Specification.................................................................632 Lubricating Grease.................................................................................633 Gear Lubricant.....................................................................................633 Scheduled Oil Sampling Analysis....................................................................633 Torque Values for Split Flange Connections.............................................................634 Torque Values for Split Flange Connections.........................................................634 Procedure No. 1-87 Revision A......................................................................636 Notes..................................................................................................637
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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