Rotary Track Drills 59HR Blast Hole Drill Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
Rotary Track Drills 59HR Blast Hole Drill Operator’s Manual – PDF DOWNLOAD
Manual No.
10425
sn:141171
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
- It is important to remember that when a systematic and thorough maintenance/ service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
- RIGHT and LEFT refer to machine locations as viewed by the operator with the mast as the rear of the machine and the engine on the left hand side. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts.
- A separate, detailed parts book has been supplied. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
- Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International’s parts representative.
- Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:
Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500, USA
Telephone (414)-768-4000 Fax: (414) 768-4210
- It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it’s machines at any time.
- This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.
SAFETY
- The safety alert symbols displayed here and throughout this manual, are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
- Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative or the factory.
- The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.
TABLE OF CONTENTS:
Rotary Track Drills 59HR Blast Hole Drill Operator’s Manual – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD CRANE HAND SIGNALS 11
MACHINE PLACARDS 14
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 16
MACHINE OVERVIEW 17
CONTROLS – LOCATION AND FUNCTION 18
Control Locations 18
OPERATOR’S CONTROL CONSOLE 19
Operator’s Control Console – Overall View 19
MAIN CONTROL PANEL 20
Main Control Panel 20
HOIST/PULLDOWN RHEOSTAT 21
ROTARY RHEOSTAT 21
DRILL/PROPEL CONTROLS ON AND OFF PUSHBUTTON 21
HOIST/PULLDOWN SPEED SELECTOR SWITCH 22
ROTARY SPEED SELECTOR SWITCH 22
HOIST BRAKE SWITCH 23
PIPE RACK SELECTOR SWITCH 23
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 23
WINCH/MAST SELECTOR SWITCH 24
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 24
TOOL WRENCH SWITCH 25
DUST CURTAIN SWITCH 25
BIT VIEW HATCH SWITCH 25
PROPEL CONTROL PANEL 26
59HR Blast Hole Drill
Operator’s Manual
Manual No 10425
Lot 14; sn: 141171
IMPORTANT NOTE
This document is protected under applicable copyright laws to the extent available Any
unauthorized and unlawful reproduction, distribution or other use shall be subject to liability
© 2006 Bucyrus International, Inc All Rights Reserved
BI616959
Bucyrus International, Inc
59HR ELECTRIC BLAST HOLE DRILL
Manual No 10425 2 August 2006
Propel Control Panel 26
EMERGENCY STOP PUSHBUTTON 26
PROPEL SPEED SELECTOR SWITCH 26
COMPRESSOR STOP PUSHBUTTON 27
COMPRESSOR VENT/DRILL SWITCH 27
HEATER/VENT/AIR CONDITIONER CONTROLS 27
OPERATING MODE SELECTOR SWITCH 27
PROPEL JOYSTICKS 27
SELECTOR SWITCH PANEL 28
Selector Switch Panel 28
BREAKOUT WRENCH SWITCH 29
PIPE POSITIONER SWITCH 29
DUST SEAL SWITCH 29
A-FRAME LOCK SWITCH 29
MAST BRACE LOCK SWITCH 29
MAST LOCK SWITCH 30
BOARDING STAIRS SWITCH 30
PEDESTAL HEATER SWITCH 30
FIRE SUPPRESSION SYSTEM INDICATORS 30
RADIO 30
LEVELING CONTROL PANEL 31
Leveling Control Panel 31
MANUAL LEVELING JOYSTICKS 32
AUTOMATIC LEVELING SWITCH 32
WATER INJECTION ON/OFF SWITCH 32
WATER INJECTION FLOW CONTROL 32
HORN PUSHBUTTON 33
DEPTH INDICATOR RESET PUSHBUTTON 33
PROGRAMMED DRILL CONTROL SWITCH 33
EMERGENCY STOP PUSHBUTTON 33
OPERATOR’S DISPLAY TERMINAL 34
Operator’s Display Panel 34
MACHINERY HOUSE CONTROLS 35
LIGHTING LOAD CENTER 35
CONTROLS ON THE LOW VOLTAGE START CABINET 35
CONTROLS ON LOW VOLTAGE CABINET 36
Low Voltage Cabinet (Typical) 36
CONTROLS ON PROGRAMMABLE CONTROLLER CABINET 36
Programmable Control Cabinet 36
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 37
Hoist Pulldown and Rotary Drive Cabinets 37
CONTROLS ON OR NEAR THE AIR COMPRESSOR 38
Air Compressor Mounted Controls 38
MISCELLANEOUS CONTROLS 39
Portable Remote Propel Station (Optional) 39
Hydraulic Reservoir Remote Fill Control Panel 39
Lube Control Panel 40
PRESTART CHECKS 41
BI616959
Bucyrus International, Inc
59HR ELECTRIC BLAST HOLE DRILL
August 2006 3 Manual No 10425
EXTERNAL INSPECTION 41
Daily Inspection Items 42
ONBOARD INSPECTION 44
Onboard Inspection Items 44
PRESTART LUBRICATION 46
MAINTENANCE DURING OPERATION 47
PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK 48
MACHINE START-UP 49
MACHINERY CHECK 50
BREAK-IN OF NEW COMPONENTS 50
ROTARY DRIVE UNIT BREAK-IN 50
HOIST/PULLDOWN GEARCASE BREAK-IN 50
ELECTRIC MOTOR BREAK-IN 50
MACHINE OPERATION 51
PROPELLING 51
PROPEL PROCEDURE 52
Operator Controls – Propel 53
Propel – Forward or Reverse 54
Propel – Gradual Right Hand Turn 54
Propel – Gradual Left Hand Turn 55
Propel – Counter-Rotation Left Hand Turn 55
Gradual Turns – 15° Increments 56
TOWING PROCEDURE 57
CABLE REEL OPERATION 58
LEVELING 59
Machine Orientation 59
Controls for Leveling the Machine 61
MAST RAISING AND LOWERING 61
MAST RAISING 61
Controls for Raising or Lowering the Mast 62
MAST LOWERING 63
Controls for Angle Drilling 64
PULLDOWN MACHINERY OPERATION 65
Controls for Hoist / Pulldown 65
AUXILIARY WINCH OPERATION 66
Controls for Operating the Winch 66
PIPE RACK OPERATION 67
Controls for Operating the Pipe Racks 67
TOOL HANDLING 71
PIPE LOADING AND UNLOADING 71
DRILL TOOL STRING ASSEMBLY 73
Stabilizer Installation 74
Controls for Drill Pipe Installation 74
INSTALLING DRILL PIPE 75
Stabilizer Installation 77
Bit Installation 78
BREAKOUT WRENCH OPERATION 79
BI616959
Bucyrus International, Inc
59HR ELECTRIC BLAST HOLE DRILL
Manual No 10425 4 August 2006
DRILL TOOL STRING DISASSEMBLY 80
ADDING ADDITIONAL DRILL PIPE 82
REMOVAL OF MULTIPLE SECTION DRILL PIPE 83
ANGLE DRILLING 84
Jib Crane 85
DUST SUPPRESSION SYSTEM OPERATION 85
VERTICAL DRILLING 86
Controls for Normal Drilling 86
STARTING THE HOLE (COLLARING) 87
NORMAL DRILLING 88
ENDING THE HOLE 90
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 91
DRILLING DIFFICULT FORMATIONS 91
UNCONSOLIDATED MATERIALS 92
WET OR STICKY FORMATIONS 94
ANGLE DRILLING 95
PROGRAMMED DRILL CONTROL DRILLING 96
Controls for Programmed Drill Control 96
PREPARING TO MOVE 97
MACHINE SHUTDOWN 99
SHUTDOWN PROCEDURE 99
SHORT TERM STORAGE 100
LONG TERM STORAGE 101
ATTENDED LONG TERM STORAGE 102
UNATTENDED LONG TERM STORAGE 102
TOOL RECOVERY 103
PIPE SIZE LIMITATIONS 105
Drill Stability Chart 106
MACHINE SPECIFICATIONS 108
Machine Dimensions 109
COMPONENT SYSTEMS 112
COMPONENT WEIGHTS 113
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M