Polaris Sportsman 6×6 800 EFI Shop Manual 200- 2011
FILE DETAILS:
- LANGUAGE:ENGLISH
- PAGES:322
- FILE TYPE:PDF
- DOWNLOADABLE:YES
SAMPLE PAGE FROM THE MANUAL:
Battery voltage should be checked with a digital multitester. Readings of 12.6 volts or less require further battery testing and charging. See charts and Load Test below.
NOTE: Lead-acid batteries should be kept at or near a full charge as possible. Electrolyte level should be kept between the low and full marks. If the battery is stored or used in a partially charged condition, or with low electrolyte levels, hard crystal sulfation will form on the plates, reducing the efficiency and service life of the battery. Conventional Battery Specific Gravity Test A tool such as a Battery Hydrometer can be used to measure electrolyte strength or specific gravity. As the battery goes through the charge/discharge cycle, the electrolyte goes from a heavy (more acidic) state at full charge to a light (more water) state when discharged. The hydrometer can measure state of charge and differences between cells in a multicell battery. Readings of 1.270 or greater should be observed in a fully charged battery. Differences of more than .025 between the lowest and highest cell readings indicate a need to replace the battery.
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TABLE OF CONTENTS:
Polaris Sportsman 6×6 800 EFI Shop Manual 200- 2011
MODEL INFORMATION 12
MODEL NUMBER 12
ENGINE DESIGNATION NUMBERS 12
VIN IDENTIFICATION 12
TRANSMISSION ID LOCATION 12
ENGINE AND MACHINE SERIAL NUMBERS 12
PUBLICATIONS 13
PAINT CODES 13
REPLACEMENT KEYS 13
2009 SPORTSMAN 6X6 800 EFI SPECIFICATIONS 14
MODEL NUMBER: A09CL76AA 14
MISC NUMBERS/CHARTS 16
STANDARD TORQUE SPECIFICATIONS 16
SPECIAL TOOLS 16
SAE TAP DRILL SIZES 17
METRIC TAP DRILL SIZES 17
DECIMAL EQUIVALENTS 17
CONVERSION TABLE 18
GLOSSARY OF TERMS
OVERVIEW 23
PERIODIC MAINTENANCE CHART 24
LUBRICATION / FLUIDS 27
POLARIS LUBRICANTS MAINTENANCE AND SERVICE PRODUCTS 27
POLARIS LUBRICANT SYMBOL IDENTIFICATION 28
PRE-RIDE / DAILY INSPECTION 28
LUBRICATION / GREASE POINTS 29
FRONT GEARCASE LUBRICATION 210
MIDDLE GEARCASE LUBRICATION 211
REAR GEARCASE LUBRICATION 212
TRANSMISSION LUBRICATION 213
ADC DIFFERENTIAL HYDRAULIC CIRCUIT FLUID CHANGE 214
VEHICLE INSPECTION 214
SHIFT LINK ROD INSPECTION 214
THROTTLE INSPECTION 215
THROTTLE CABLE / ELECTRONIC THROTTLE CONTROL ADJUSTMENT 215
FUEL SYSTEM 216
VENT LINES 216
COMPRESSION TEST 216
ENGINE MOUNTS 217
SPARK PLUG 217
ACTIVE DESCENT CONTROL (ADC) RESERVOIR LEVEL 217
BATTERY MAINTENANCE 218
COOLING SYSTEM 218
COOLANT STRENGTH / TYPE 219
COOLING HOSES 219
RADIATOR 219
COOLING SYSTEM PRESSURE TEST 219
RESERVOIR LEVEL INSPECTION 219
RADIATOR COOLANT LEVEL 220
AIR FILTER SERVICE 220
AIR BOX SEDIMENT TUBE 221
ENGINE BREATHER HOSE 221
PVT INSPECTION / DRYING PROCEDURE 222
ENGINE GROUND 222
ENGINE OIL LEVEL 222
OIL/FILTER CHANGE 223
STEERING INSPECTION 224
TIE ROD / STEERING 224
CAMBER/CASTER 224
WHEEL ALIGNMENT 225
TOE ALIGNMENT 225
EXHAUST PIPE 226
BRAKE SYSTEM INSPECTION 226
BRAKE PADS 227
BRAKE HOSE INSPECTION 227
AUXILIARY (REAR) BRAKE TEST 227
AUXILIARY BRAKE INSPECTION 228
SUSPENSION: SPRING PRELOAD ADJUSTMENT 228
FRONT SUSPENSION 228
REAR SUSPENSION 228
CV SHAFT BOOT INSPECTION 228
ATV CONTROLS 229
WHEEL INSPECTION 229
WHEEL REMOVAL: FRONT OR REAR 229
WHEEL INSTALLATION 229
TIRE PRESSURE 230
TIRE INSPECTION 230
FRAME NUTS BOLTS FASTENERS 230
FRONT / REAR STORAGE COMPARTMENTS 230
WINCH OPERATION (IF EQUIPPED) 231
CLEANING AND STORAGE OF ATV 233
MAINTENANCE SCHEDULE 235
MAINTENANCE SCHEDULE
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]