Perkins 854E-E34TA, 854F-E34T and 854F-E34TA Industrial Engine Disassembly and Assembly Manual
TABLE OF CONTENTS:
Perkins 854E-E34TA, 854F-E34T and 854F-E34TA Industrial Engine Disassembly and Assembly Manual
Disassembly and Assembly Section
Inspection of Parts 5
Fuel Priming Pump – Remove and Install 10
Flow Control Valve – Remove and Install 12
Fuel Filter Base – Remove and Install 13
Water Separator and Fuel Filter (Primary) – Remove
and Install 17
Fuel Manifold (Rail) – Remove and Install 20
Fuel Injection Lines – Remove 22
Fuel Injection Lines – Install 25
Exhaust Cooler (NRS) – Remove and Install 28
Throttle Valve (Intake Air) – Remove and Install (Rear
Facing Inlet Elbow) 30
Throttle Valve (Intake Air) – Remove and Install (Side
Facing Inlet Elbow) 32
Fuel Injection Pump – Remove 34
Fuel Injection Pump – Install 36
Fuel Injection Pump Gear – Remove 38
Fuel Injection Pump Gear – Install39
Electronic Unit Injector – Remove40
Electronic Unit Injector – Install 42
Turbocharger – Remove (Top Mounted
Turbochargers)44
Turbocharger – Remove (Side Mounted
Turbochargers)46
Turbocharger – Install (Top Mounted
Turbochargers)48
Turbocharger – Install (Side Mounted
Turbochargers)51
Wastegate Solenoid – Remove and Install 54
Exhaust Gas Recirculation Valve – Remove and
Install 55
Flexible Exhaust Pipe – Remove and Install 59
Exhaust Manifold – Remove and Install 63
Diesel Particulate Filter – Remove (Through Flow
Diesel Particulate Filter) 66
Diesel Particulate Filter – Remove (Wall Flow Diesel
Particulate Filter) 67
Diesel Particulate Filter – Install (Through Flow Diesel
Particulate Filter) 69
Diesel Particulate Filter – Install (Wall Flow Diesel
Particulate Filter ) 71
Support and Mounting (CEM) – Remove and Install
(Option 3) 73
Support and Mounting (CEM) – Remove and Install
(Option 2) 75
Support and Mounting (CEM) – Remove and Install
(Option 1) 76
Inlet Manifold – Remove and Install 78
Inlet and Exhaust Valve Springs – Remove and
Install 81
Inlet and Exhaust Valves – Remove and Install83
Inlet and Exhaust Valve Guides – Remove and
Install 86
Engine Oil Filter Base – Remove and Install 88
Engine Oil Cooler – Remove89
Engine Oil Cooler – Install 91
Engine Oil Relief Valve – Remove and Install 92
Engine Oil Pump – Remove93
Engine Oil Pump – Install93
Water Pump – Remove 94
Water Pump – Install 95
Water Temperature Regulator – Remove and
Install 96
Engine Lifting Bracket – Remove 98
Engine Lifting Bracket – Install 99
Flywheel – Remove 101
Flywheel – Install 102
Crankshaft Rear Seal – Remove and Install 103
Flywheel Housing – Remove and Install (Stressed
Cylinder Block) 105
Flywheel Housing – Remove and Install (Non-
Stressed Cylinder Block) 107
Power Take-Off Drive – Remove and Install 110
Crankshaft Pulley – Remove and Install 113
Crankshaft Front Seal – Remove and Install 114
Front Cover – Remove and Install 116
Idler Gear – Remove 118
Idler Gear – Install 120
Housing (Front) – Remove 121
Housing (Front) – Install 123
Accessory Drive – Remove and Install 126
Crankcase Breather – Remove 128
Crankcase Breather – Install 128
Valve Mechanism Cover – Remove and Install 129
Rocker Shaft and Pushrod – Remove 132
Rocker Shaft – Disassemble 134
Rocker Shaft – Assemble 134
Rocker Shaft and Pushrod – Install 135
Cylinder Head – Remove 137
Cylinder Head – Install 139
Lifter Group – Remove and Install 142
Camshaft – Remove and Install 143
Camshaft Gear – Remove and Install 145
Camshaft Bearings – Remove and Install 147
Engine Oil Pan – Remove and Install (Pressed Steel
Oil Pan) 148
Engine Oil Pan – Remove and Install (Cast Iron
Engine Oil Pan) 150
Balancer – Remove 154
Balancer – Install 155
Piston Cooling Jets – Remove and Install 157
Pistons and Connecting Rods – Remove 158
Pistons and Connecting Rods – Disassemble 160
Pistons and Connecting Rods – Assemble 161
Pistons and Connecting Rods – Install 162
Connecting Rod Bearings – Remove (Connecting
rods in position) 164
Connecting Rod Bearings – Install (Connecting rods
in position) 165
Crankshaft Main Bearings – Remove and Install 166
Crankshaft – Remove 169
Crankshaft – Install 171
Crankshaft Timing Ring – Remove and Install 172
Bearing Clearance – Check 173
Camshaft Position Sensor – Remove and Install 175
Crankshaft Position Sensor – Remove and Install 176
Coolant Temperature Sensor – Remove and
Install 177
Engine Oil Pressure Switch – Remove and Install 178
Fuel Temperature Sensor – Remove and Install 179
Oxygen Sensor – Remove and Install (Catalytic
Converter) 181
Temperature Sensor (Exhaust) – Remove and
Install 182
UENR0624-03 3
Table of Contents
Temperature Sensor (DPF) – Remove and Install 183
Pressure Sensor (DPF) – Remove and Install 184
Pressure Sensor (Exhaust Back Pressure) – Remove
and Install 185
Inlet Manifold Temperature Sensor – Remove and
Install 187
Inlet Manifold Pressure Sensor – Remove and
Install 188
Glow Plugs – Remove and Install 190
Alternator Belt – Remove and Install 191
Idler Pulley – Remove and Install 192
Fan – Remove and Install 194
Fan Drive – Remove and Install 194
Alternator – Remove 196
Alternator – Install 197
Electric Starting Motor – Remove and Install 199
Index Section
Index 201
SAMPLE PAGES FROM MANUAL:
Perkins 854E-E34TA, 854F-E34T and 854F-E34TA Industrial Engine Disassembly and Assembly Manual
Inspection of Parts
Reuse Guideline for the Flexible Exhaust Pipe
This Information Element will address the following applications for the lines group – flex pipe: the installation, the handling and the reusability. The lines group – flex pipe is defined as the connection between the turbocharger diffuser outlet and the Clean Emissions Module (CEM) inlet.
Handling :
Bellows should be handled by the convolutions. The convolutions are the ribbed portion of the bellows. The ends of the bellows could be sharp and the ends should be handled carefully. The bellows can be damaged if the bellows are dropped.
Reusability:
If there are any indications of separation of the layers or difficulty with the installation, discard the bellows. Failure to replace the bellows could result in the following problems: improper seating, subsequent air leakage and Exhaust leakage. The bellows consist of multiple layers of material that are pressed together.
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
Mario Leighton –
Fast and perfect!
Mitchell Coen –
So far going smooth..