Perkins 1103 1104 Industrial Engines Disassembly & Assembly Manual SENR9779-03 – PDF DOWNLOAD
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DESCRIPTION:
Perkins 1103 1104 Industrial Engines Disassembly & Assembly Manual SENR9779-03 – PDF DOWNLOAD
Important Safety Information:
- Most accidents that involve product operation, maintenance and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially
hazardous situations before an accident occurs. A person must be alert to potential hazards. - This person should also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death. - Do not operate or perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons.
TABLE OF CONTENTS:
Perkins 1103 1104 Industrial Engines Disassembly & Assembly Manual SENR9779-03 – PDF DOWNLOAD
Disassembly and Assembly Section
Fuel Priming Pump – Remove and Install 4
Fuel Filter Base – Remove and Install 6
Fuel Injection Lines – Remove 9
Fuel Injection Lines – Install 9
Fuel Injector Cover – Remove and Install (If
Equipped) 10
Fuel Injection Pump – Remove (Delphi DP210) 11
Fuel Injection Pump – Remove (Delphi STP) 13
Fuel Injection Pump – Remove (Delphi DPG) 14
Fuel Injection Pump – Remove (Bosch EPVE for the
1104 engines only) 16
Fuel Injection Pump – Remove (Delphi DPA) 17
Fuel Injection Pump – Install (Delphi DP210) 19
Fuel Injection Pump – Install (Delphi STP) 20
Fuel Injection Pump – Install (Delphi DPG) 22
Fuel Injection Pump – Install (Bosch EPVE for the
1104 engines only) 24
Fuel Injection Pump – Install (Delphi DPA) 26
Fuel Injector – Remove 27
Fuel Injector – Install 28
Turbocharger – Remove 29
Turbocharger – Install 30
Exhaust Manifold – Remove and Install 31
Exhaust Elbow – Remove and Install (If
Equipped) 33
Inlet and Exhaust Valve Springs – Remove and
Install 34
Inlet and Exhaust Valves – Remove and Install 36
Inlet and Exhaust Valve Guides – Remove and
Install 39
Inlet and Exhaust Valve Seat Inserts – Remove and
Install 41
Engine Oil Filter Base – Remove and Install 43
Engine Oil Cooler – Remove 47
Engine Oil Cooler – Install 48
Engine Oil Relief Valve – Remove and Install (Engine
Oil Pump) 50
Engine Oil Relief Valve – Remove and Install
(Balancer Unit for the 1104 engines only) 51
Engine Oil Pump – Remove (Engines Without a
Balancer) 52
Engine Oil Pump – Install (Engines Without a
Balancer) 53
Water Pump – Remove 54
Water Pump – Disassemble 54
Water Pump – Assemble 56
Water Pump – Install 57
Water Temperature Regulator – Remove and Install
58
Flywheel – Remove 61
Flywheel – Install 61
Crankshaft Rear Seal – Remove 62
Crankshaft Rear Seal – Install 63
Crankshaft Wear Sleeve (Rear) – Remove 65
Crankshaft Wear Sleeve (Rear) – Install 66
Flywheel Housing – Remove and Install 66
Crankshaft Pulley – Remove and Install 68
Crankshaft Front Seal – Remove 71
Crankshaft Front Seal – Install 72
Crankshaft Wear Sleeve (Front) – Install 73
Front Cover – Remove and Install 73
Gear Group (Front) – Remove 74
Gear Group (Front) – Install 76
Idler Gear – Remove and Install 78
Housing (Front) – Remove 83
Housing (Front) – Install 84
Accessory Drive – Remove and Install 85
Crankcase Breather – Remove and Install 87
Valve Mechanism Cover – Remove and Install 90
Rocker Shaft and Pushrod – Remove 91
Rocker Shaft – Disassemble 92
Rocker Shaft – Assemble 93
Rocker Shaft and Pushrod – Install 94
Cylinder Head – Remove 95
Cylinder Head – Install 97
Lifter Group – Remove and Install 100
Camshaft – Remove and Install 101
Camshaft Gear – Remove and Install 102
Camshaft Bearings – Remove and Install 102
Engine Oil Pan – Remove and Install 103
Balancer – Remove (Some 1104 Engines Only) 106
Balancer – Install (Some 1104 Engines Only) 107
Piston Cooling Jets – Remove and Install 108
Pistons and Connecting Rods – Remove 109
Pistons and Connecting Rods – Disassemble 110
Pistons and Connecting Rods – Assemble 111
Pistons and Connecting Rods – Install 112
Connecting Rod Bearings – Remove 113
Connecting Rod Bearings – Install 114
Crankshaft Main Bearings – Remove 115
Crankshaft Main Bearings – Install (Crankshaft in
Position) 116
Crankshaft – Remove 118
Crankshaft – Install 120
Crankshaft Gear – Remove and Install 124
Bearing Clearance – Check 125
Glow Plugs – Remove and Install (If Equipped) 126
V-Belts – Remove and Install 127
Fan – Remove and Install 128
Fan Drive – Remove and Install 129
Alternator – Remove 129
Alternator – Install 130
Electric Starting Motor – Remove and Install 130
Vacuum Pump – Remove and Install (Some 1104
engines only) 131
Hydraulic Pump (Steering) – Remove 132
Hydraulic Pump (Steering) – Install 132
Index Section
Index 133
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