Perkins 1103 & 1104 Industrial Engines Disassembly & Assembly Manual
File Details:
Perkins 1103 & 1104 Industrial Engines Disassembly & Assembly Manual
Language : English
Pages : 136
Size : 3.45 MB
Downloadable : Yes
Format : PDF
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Table Of Contents:
Perkins 1103 & 1104 Industrial Engines Disassembly & Assembly Manual
Table of Contents
Disassembly and Assembly Section
Fuel Priming Pump – Remove and Install ………….. 4
Fuel Filter Base – Remove and Install ……………….. 6
Fuel Injection Lines – Remove …………………………. 9
Fuel Injection Lines – Install …………………………….. 9
Fuel Injector Cover – Remove and Install (If
Equipped) …………………………………………………… 10
Fuel Injection Pump – Remove (Delphi DP210) ….. 11
Fuel Injection Pump – Remove (Delphi STP) …….. 13
Fuel Injection Pump – Remove (Delphi DPG) ……. 14
Fuel Injection Pump – Remove (Bosch EPVE for the
1104 engines only) ………………………………………. 16
Fuel Injection Pump – Remove (Delphi DPA) …….. 17
Fuel Injection Pump – Install (Delphi DP210) …….. 19
Fuel Injection Pump – Install (Delphi STP) ………… 20
Fuel Injection Pump – Install (Delphi DPG) ……….. 22
Fuel Injection Pump – Install (Bosch EPVE for the
1104 engines only) ………………………………………. 24
Fuel Injection Pump – Install (Delphi DPA) ………… 26
Fuel Injector – Remove …………………………………. 27
Fuel Injector – Install …………………………………….. 28
Turbocharger – Remove …………………………………. 29
Turbocharger – Install …………………………………….. 30
Exhaust Manifold – Remove and Install …………… 31
Exhaust Elbow – Remove and Install (If
Equipped) …………………………………………………… 33
Inlet and Exhaust Valve Springs – Remove and
Install …………………………………………………………. 34
Inlet and Exhaust Valves – Remove and Install …. 36
Inlet and Exhaust Valve Guides – Remove and
Install …………………………………………………………. 39
Inlet and Exhaust Valve Seat Inserts – Remove and
Install …………………………………………………………. 41
Engine Oil Filter Base – Remove and Install …….. 43
Engine Oil Cooler – Remove …………………………… 47
Engine Oil Cooler – Install ………………………………. 48
Engine Oil Relief Valve – Remove and Install (Engine
Oil Pump) …………………………………………………… 50
Engine Oil Relief Valve – Remove and Install
(Balancer Unit for the 1104 engines only) ……….. 51
Engine Oil Pump – Remove (Engines Without a
Balancer) ……………………………………………………. 52
Engine Oil Pump – Install (Engines Without a
Balancer) ……………………………………………………. 53
Water Pump – Remove ………………………………….. 54
Water Pump – Disassemble …………………………… 54
Water Pump – Assemble ……………………………….. 56
Water Pump – Install ……………………………………… 57
Water Temperature Regulator – Remove and Install
………………………………………………………………….. 58
Flywheel – Remove ……………………………………….. 61
Flywheel – Install …………………………………………… 61
Crankshaft Rear Seal – Remove ……………………… 62
Crankshaft Rear Seal – Install …………………………. 63
Crankshaft Wear Sleeve (Rear) – Remove ……….. 65
Crankshaft Wear Sleeve (Rear) – Install …………… 66
Flywheel Housing – Remove and Install ………….. 66
Crankshaft Pulley – Remove and Install …………… 68
Crankshaft Front Seal – Remove …………………….. 71
Crankshaft Front Seal – Install ………………………… 72
Crankshaft Wear Sleeve (Front) – Install ………….. 73
Front Cover – Remove and Install ……………………. 73
Gear Group (Front) – Remove ………………………… 74
Gear Group (Front) – Install ……………………………. 76
Idler Gear – Remove and Install ………………………. 78
Housing (Front) – Remove ……………………………… 83
Housing (Front) – Install …………………………………. 84
Accessory Drive – Remove and Install …………….. 85
Crankcase Breather – Remove and Install ……….. 87
Valve Mechanism Cover – Remove and Install ….. 90
Rocker Shaft and Pushrod – Remove ………………. 91
Rocker Shaft – Disassemble ………………………….. 92
Rocker Shaft – Assemble ………………………………. 93
Rocker Shaft and Pushrod – Install ………………….. 94
Cylinder Head – Remove ……………………………….. 95
Cylinder Head – Install …………………………………… 97
Lifter Group – Remove and Install ………………….. 100
Camshaft – Remove and Install ……………………. 101
Camshaft Gear – Remove and Install ……………. 102
Camshaft Bearings – Remove and Install ………. 102
Engine Oil Pan – Remove and Install …………….. 103
Balancer – Remove (Some 1104 Engines Only) .. 106
Balancer – Install (Some 1104 Engines Only) ….. 107
Piston Cooling Jets – Remove and Install ……….. 108
Pistons and Connecting Rods – Remove ………… 109
Pistons and Connecting Rods – Disassemble …… 110
Pistons and Connecting Rods – Assemble ………. 111
Pistons and Connecting Rods – Install …………….. 112
Connecting Rod Bearings – Remove ………………. 113
Connecting Rod Bearings – Install ………………….. 114
Crankshaft Main Bearings – Remove ………………. 115
Crankshaft Main Bearings – Install (Crankshaft in
Position) ……………………………………………………. 116
Crankshaft – Remove ……………………………………. 118
Crankshaft – Install ………………………………………. 120
Crankshaft Gear – Remove and Install ………….. 124
Bearing Clearance – Check …………………………… 125
Glow Plugs – Remove and Install (If Equipped) .. 126
V-Belts – Remove and Install ………………………… 127
Fan – Remove and Install …………………………….. 128
Fan Drive – Remove and Install ……………………. 129
Alternator – Remove …………………………………….. 129
Alternator – Install ………………………………………… 130
Electric Starting Motor – Remove and Install ….. 130
Vacuum Pump – Remove and Install (Some 1104
engines only) …………………………………………….. 131
Hydraulic Pump (Steering) – Remove …………….. 132
Hydraulic Pump (Steering) – Install ………………… 132
Index Section
Index …………………………………………………………. 133
Description:
Perkins 1103 & 1104 Industrial Engines Disassembly & Assembly Manual
Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions
. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards.
This person should also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product.
If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”.
The Safety Alert “WARNING” label is shown below.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Camden Bear –
Had a download problem, customer service worked me through it, now works fine. Great product with volumes of information.