Mustang 1750RT 1750RT NXT2 2100RT 2100RT NXT2 2500RT Compact Track Loader Operator’s Manual 50940163 – PDF DOWNLOAD
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FILE DETAILS:
Mustang 1750RT 1750RT NXT2 2100RT 2100RT NXT2 2500RT Compact Track Loader Operator’s Manual 50940163 – PDF DOWNLOAD
Language : English
Pages : 260
Downloadable : Yes
File Type : PDF
Size: 11.3 MB
TABLE OF CONTENTS:
Mustang 1750RT 1750RT NXT2 2100RT 2100RT NXT2 2500RT Compact Track Loader Operator’s Manual 50940163 – PDF DOWNLOAD
Delivery Checklists i
Introduction 9
Safety Symbol 9
Contents and Use of this Manual 9
Safety Symbol and Signal Words 10
Safety Alert Symbol 10
Signal Words 10
Machine Orientation 10
Proper Machine Use 10
Service and Registration 11
Machine Model and Serial Numbers 11
Component Serial Numbers 11
Component Identification 12
Fields of Application 13
Using Attachments 13
Vibration Information 14
Vibration Measurement and Actions 14
Vibration Levels 15
Fire Extinguisher 15
Manufacturer Information 15
Indicator and Operation Symbols 16
Safety 17
Safety Symbol and Signal Words 17
Safety Alert Symbol 17
Signal Words 17
Mandatory Safety Shutdown Procedure 18
Before Starting 18
During Operation 19
Applications with Load-Handling Devices 22
Parking the Machine 23
Electrical Energy 23
Maintenance and Service Safety Practices 23
Battery Hazards 25
Fire Hazards 26
Additional Safety Equipment 26
Crystalline Silica Exposure 27
Transporting the Machine 27
Lifting the Machine with a Crane 27
Loading and Transporting the Machine 27
Safety Decals 28
New Decal Application 28
ANSI-Style Safety Decals 29
ISO-Style Safety Decals 31
Table of Contents
50940163/FP0515 2 Printed in U S A
Specifications 33
Fluids/Lubricants Types and Capacities 33
Dimensions 34
Payloads/Capacities 36
Weights 37
Track Drive 37
Coolant Compound Table 37
Engine 38
Hydraulic System 39
General 39
Drive Hydraulics 39
Pumps 40
Cylinders 41
Forces and Cycle Times 41
Electrical System 42
Sound Power/Pressure Levels 42
Vibration Levels 42
Features 43
Standard Features 43
Optional Features 43
Common Materials and Densities 44
Controls 45
Multi-Function Display 46
Switches/Indicators 47
Multi-Function Display Screens 48
Screen Access 48
Status, Maintenance and Error Code Screens 48
Configuration Screens 50
Audible Alerts 53
Control Joysticks 53
Joystick Tilt Function ISO/D-H Control Patterns 53
Activating D-H Control Pattern Option 53
Deactivating D-H Control Pattern Option 54
Left Joystick Functions 54
Right Joystick Functions 55
Joystick Buttons/Switch Functions 55
Joystick Control Sensitivity 56
Configuring Control Sensitivity 56
Straight Tracking Adjust 57
Parking Brake/Work Hydraulics Lock-out 58
Cab Heat and Air Conditioning (Option) 59
Operator’s Seat 59
Seat Forward and Back Horizontal Adjustment 60
Seat Height Vertical Height/Weight Suspension Adjustment 60
Air Suspension 60
Mechanical Suspension 60
Seat Belt 60
Fastening/Unfastening the Seat Belt 60
Armrest/Joystick Console Adjustment 61
Throttle Controls 61
Travel Controls 62
Travel Speed Range Selection 62
Travel Speed Limit (Option) 62
Activating Travel Speed Limit Option 62
Deactivating Travel Speed Limit Option 63
Travel Speed Limit Option Operation 64
Printed in U S A 3 50940163/FP0515
Lift Arm Float Button 64
Hydraglide™ Button (Option) 65
Work Lights 65
Work Lights 65
Battery Disconnect Switch (Option) 66
Windshield Wipers/Washer 66
Wiper/Washer Control 66
Washer Fluid Reservoir 66
Operation 67
Operational Checks 67
Pre-Start Checks 67
Checks During Operation 68
Parking Checks 68
Before Operation 69
Cab Entry and Exit 69
Opening/Closing the Cab Door (Option) 69
Cab Door Emergency Exit 70
Cab Door Removal 70
Seat and Armrest/Joystick Console Adjustment 70
Seat Belt 71
Parking Brake 71
Disengage Parking Brake 72
Starting the Engine 72
Cold-Starting 73
After Starting 73
Warm Up 74
Run-In Period 74
Stopping the Engine 74
Engine Stalling 75
Diesel Particulate Filter (DPF) Regeneration Procedures 75
Reset Regeneration 76
Stationary Regeneration 76
Forcing Stationary Regeneration 78
Regeneration Inhibit 79
Cancelling Regeneration Inhibit 80
Recovery Regeneration 81
DPF Service 82
After Operation 83
Jump-Starting 83
Travel Drive Operation 85
ISO Pattern Travel Drive Controls 86
D-H Pattern Travel Drive Controls (Option) 86
Straight Tracking Adjust 87
Rubber Track Use Cautions and Tips 88
Sprocket Tooth Wear and Track Life 90
Travel Drive Error Condition Operation (Limp Mode) 91
Alternate Transport Mode Activation 91
Alternate Transport Mode Cancel 92
Backup Alarm 92
Lift Arm Operation 93
Attachment Transport Position 93
Joystick Control Patterns 93
ISO Pattern Lift Arm Operation Controls 93
D-H Pattern Lift Arm Operation Controls (Option) 94
Self-Leveling 95
Self-Leveling Cancel (Option) 95
50940163/FP0515 4 Printed in U S A
Lift Arm Float 96
Hydraglide™ Ride Control System (Option) 97
Hydraulics Control Lock 98
Lift Arm Support 99
Engage Lift Arm Support 99
Disengage Lift Arm Support 100
Connecting/Disconnecting Attachments 101
Connecting Attachments 101
Disconnecting Attachments 102
Powering Attachments with Hydraulic Function 103
Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits 103
Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit 103
Auxiliary Hydraulics Operation 104
Standard-Flow Auxiliary Hydraulics Control 104
High-Flow Auxiliary Hydraulics Control (Option) 104
Optional 14-Pin Connector 105
Switch / Pin Assignments 105
Working with Buckets 106
Digging Tips 106
Safety Instructions When Working with Buckets 106
Working with Standard Buckets 107
Scooping 107
Loading 107
Tips When Loading Trucks 108
Digging 108
Grading without Float 108
Grading Using Float 109
Backfilling 110
Working with Pallet Forks 110
Safety Instructions When Working with Pallet Forks 110
Transporting Loads Using Pallet Forks 112
Loading Pallet Forks 112
Lifting Loads Using Pallet Forks 112
Transporting Load Using Pallet Forks 112
Setting Down Loads Using Pallet Forks 112
Lifting the Machine using a Crane 113
Crane Lifting Preparation 113
Loading and Transporting the Machine on a Transport Vehicle 114
Loading and Securing the Machine 114
Storage Box 115
Maintenance 117
Maintenance Schedule 118
Checks, Cleaning and Inspection 118
Leakage Check 119
Lubrication and Filter Changes 119
Functional Check 119
Maintenance Interval 120
Engine Maintenance 121
Engine Access 121
Closing Engine Covers 121
Engine Oil 122
Checking Engine Oil Level 122
Changing Engine Oil and Filter 123
Engine Air Filters 125
Changing Air Filter Elements 125
Engine Cooling System 126
Printed in U S A 5 50940163/FP0515
Checking Coolant Level 126
Cleaning Radiator Fins 127
Draining/Refilling Cooling System 127
V-Belt Maintenance 128
Checking and Adjusting V-belt Tension 128
Air Conditioning V-Belt 129
DPF Service 129
Fuel System Maintenance 129
Adding Fuel 130
Water Separator Inspection/Maintenance 130
Changing Fuel Filter 132
Hydraulic System Maintenance 133
Checking Hydraulic Oil Level 133
Changing Hydraulic Oil and Filter 134
Hydraulic Hose Maintenance 136
Travel Motor Maintenance 137
Travel Motor Gearbox Oil 137
Track Maintenance 137
Track Replacement 138
General Lubrication 141
Tilting ROPS/FOPS 142
Raising ROPS/FOPS 142
Lower ROPS/FOPS 143
Electrical System 144
Battery 144
Using a Booster Battery (Jump-Starting) 145
Fuses and Relays 146
Engine Compartment Fuses/Relays
(Model 2500RT) 146
Engine Compartment Fuses/Relays 148
Engine Compartment Fuses/Relays 150
Fuses Under ROPS/FOPS 151
Control Modules 152
Multi-function Control Module 152
Lift Arm and Standard Auxiliary Flow Control Module 152
Engine Control Module (ECU) 152
Main/Drive Control Module 152
Long-Term Storage 153
Before Storage 153
After Storage 153
Air Conditioning Maintenance 154
Air Conditioning Filters 154
Cab Air Filter 154
Outside Air Intake Filter 154
Windshield Washer Reservoir 155
Final Shutdown / Decommissioning 156
Before Disposal 156
Machine Disposal 156
Maintenance Log 157
50940163/FP0515 6 Printed in U S A
Troubleshooting 159
Engine Troubleshooting 159
Indicator Lamp Troubleshooting 160
Seal and Hose Troubleshooting 161
Hydraulic System Troubleshooting 162
Hydrostatic Travel Drive System Troubleshooting 163
Electrical Troubleshooting 165
Miscellaneous Troubleshooting 166
Error Codes 166
Controller Communication Error Codes 166
Engine Error Codes 166
Drive and Valve Error Codes 174
Schematics 177
Schematic Conventions 177
Model 2500RT Schematics 178
2500RT Fuse/Relay Locations Index 178
2500RT Connector / Splice Locations Index 179
Engine/Starting and Charging – Model 2500RT 182
Engine Sensors – Models 2500RT 183
Engine ECU – Models 2500RT 184
Power Distribution/Fuses – Models 2500RT 185
Power Distribution/Relays – Models 2500RT 186
I/O Controller – Models 2500RT 187
Solenoid Controller A – Models 2500RT 188
Solenoid Controller B – Models 2500RT 189
Operator/Drive Controls – Models 2500RT 190
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – Models 2500RT 191
HVAC – Models 2500RT 192
Track Tension/Work Lights – Models 2500RT 193
Wipers/Washer Pump – Models 2500RT 194
EU Road Lighting – Models 2500RT 195
Auxiliary Power/Dome Light/Radio – Models 2500RT 196
Operator CAN Interface – Models 2500RT 197
Grounds – Models 2500RT (Later Machines) 198
Grounds – Models 2500RT (Earlier Machines) 199
Model 1750RT (Serial Numbers 131001 and Up)
Model 2100RT (Serial Numbers 241001 and Up) 200
1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001 and Up) Fuse/Relay
Locations Index 200
1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001 and Up) Connector / Splice
Locations Index 201
Engine/Starting and Charging – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers
241001 and Up) 203
Power Distribution/Fuses – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001
and Up) 204
Power Distribution/Relays – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001
and Up) 205
Engine Sensors – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001 and
Up) 206
Engine ECU – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001 and
Up) 207
Engine ECU (Continued) – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001
and Up) 208
I/O Controller – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001 and
Up) 209
Printed in U S A 7 50940163/FP0515
Solenoid Controller A – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001
and Up) 210
Solenoid Controller B – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001
and Up) 211
Operator/Drive Controls – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001
and Up) 212
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – 1750RT (Serial Numbers 131001
and Up), 2100RT (Serial Numbers 241001 and Up) 213
HVAC – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001 and Up) 214
Track Tension/Work Lights – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers
241001 and Up) 215
Wipers/Washer Pumps – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001
and Up) 216
Auxiliary Power/Dome Light/Radio – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial
Numbers 241001 and Up) 217
Operator CAN Interface – 1750RT (Serial Numbers 131001 and Up), 2100RT (Serial Numbers 241001
and Up) 218
Grounds – Model 1750RT (Serial Numbers 131001 and Up [Later Machines]), 2100RT (Serial Numbers
241001 and Up [Later Machines]) 219
Grounds – Model 1750RT (Serial Numbers 131001 and Up [Early Machines]), 2100RT (Serial Numbers
241001 and Up [Early Machines]) 220
Model 1750RT (Serial Numbers 131000 and Before)
Model 2100RT (Serial Numbers 241000 and Before) 221
1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers 241000 and Before)
Fuse/Relay Locations Index 221
1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers 241000 and Before)
Connector / Splice Locations Index 222
Engine/Starting and Charging – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial
Numbers 241000 and Before) 225
Engine Sensors – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers 241000
and Before) 226
Engine ECU – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers 241000
and Before) 227
Power Distribution – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers 241000
and Before) 228
I/O Controller – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers 241000
and Before) 229
Solenoid Control – A – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers
241000 and Before) 230
Solenoid Control – B – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers
241000 and Before) 231
Operator/Drive Controls – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers
241000 and Before) 232
High-Flow/Self-Level/Power-A-Tach® Quick Attach System – 1750RT (Serial Numbers 131000
and Before), 2100RT (Serial Numbers 241000 and Before) 233
HVAC – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers 241000 and Before) 234
Track Tension/Lighting Control – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial
Numbers 241000 and Before) 235
Wipers/Washer Pumps – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers
241000 and Before) 236
Work Lights – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers 241000
and Before) 237
Auxiliary Power/Dome Light/Radio – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial
Numbers 241000 and Before) 238
Operator CAN Interface – 1750RT (Serial Numbers 131000 and Before), 2100RT (Serial Numbers
241000 and Before) 239
Grounds – 1750RT (Serial Numbers 131000 and Before [Later Machines]), 2100RT (Serial Numbers
50940163/FP0515 8 Printed in U S A
241000 and Before [Later Machines]) 240
Grounds – 1750RT (Serial Numbers 131000 and Before [Earlier Machines]), 2100RT (Serial Numbers
241000 and Before [Earlier Machines]) 241
Hydraulic Schematic 243
Index 245
EC Declaration of Conformity 249
Torque Specifications 251
DESCRIPTION:
Mustang 1750RT 1750RT NXT2 2100RT 2100RT NXT2 2500RT Compact Track Loader Operator’s Manual 50940163 – PDF DOWNLOAD
1750RT
Tier 4i – SN 30871 – 131000
1750RT NXT2
Tier 4 – SN 131001 and Up
2100RT
Tier 4i – SN 40421 – 241000
2100RT NXT2
Tier 4 – SN 241001 and Up
2500RT
Tier 4
Contents and Use of this Manual:
This Operator’s Manual provides information about the safe and proper operation and maintenance for the machine. Major points of safe operation and maintenance are detailed in the Safety chapter of this manual.
- This manual also includes general troubleshooting and specification information about the machine.
- Follow the instructions in the Safety, Operation, and Maintenance chapters concerning accident prevention regulations, safety and occupational regulations, and machine and traffic regulations.
- Manitou Group is not liable for damage resulting from the failure to follow these regulations. It is the owner’s or employer’s responsibility to fully instruct each operator in the proper and safe operation and maintenance of the machine.
- A storage location is provided behind the operator’s seat for storing the Operator’s Manual. After using the manual, return it to the storage container.
- The Operator’s Manual is considered a permanent part of the machine and should be with the machine at all times. If the machine is resold, include this operator’s manual as part of the sale.
- Replace the Operator’s Manual promptly if it becomes damaged, lost, or stolen. Some illustrations in this manual may show doors, guards and shields open or removed for illustrative purposes only. BE SURE all doors, guards and shields are in their proper operating positions BEFORE starting the engine to operate the machine.
- Because of ongoing product improvements, information included in this manual may not exactly match the machine. Manitou Group reserves the right to modify and improve products at any time without notice or obligation.
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V