Mustang 106 206 (EU) 306 406 (EU) 506 MLA-1 MLA-3 MLA-4 MLA-5 Articulated Loader Operator’s Manual 50940661 – PDF DOWNLOAD
FILE DETAILS:
Mustang 106 206 (EU) 306 406 (EU) 506 MLA-1 MLA-3 MLA-4 MLA-5 Articulated Loader Operator’s Manual 50940661 – PDF DOWNLOAD
Language : English
Pages : 198
Downloadable : Yes
File Type : PDF
Size: 12.3 MB
DESCRIPTION:
Mustang 106 206 (EU) 306 406 (EU) 506 MLA-1 MLA-3 MLA-4 MLA-5 Articulated Loader Operator’s Manual 50940661 – PDF DOWNLOAD
106
(SN 11257 and Up)
206 (EU)
(SN 21244 and Up)
306
(SN 31365 and Up)
406 (EU)
(SN 41250 and Up)
506
(SN 51242 and Up)
Contents and Use of this Manual:
This operator’s manual provides detailed operating procedures for safe, effective and proper machine use. Safe operation is detailed in the Safety chapter of this manual, beginning on page 9. Specification, maintenance and troubleshooting information is also included in this manual.
- Improper operation, inspection and maintenance of the machine can result in injury or death. Read and understand the contents of this manual completely and become familiar with the machine before operation. Contact your authorized dealer with any questions about information in this manual, if extra manuals are required, or about availability of manuals in other languages.
- Throughout this manual, information is provided set in or italic type and introduced by the words Notice or Important. Carefully read and follow these messages to improve operating and maintenance efficiency, to avoid breakdowns and damage, and extend the life of the machine.
- A storage box (A, Fig. 1) behind the seat is provided for manual storage. Store the operator’s manual in this box at all times. This manual is considered a permanent part of the machine and should be with the machine at all times.
- Replace this manual promptly if it becomes damaged, lost, or stolen.
Ownership Change:
- If the machine was purchased “used,” or if the owner’s address has changed, please provide your Mustang dealer or Mustang Service Department with the owner’s name and current address, along with the machine model and serial numbers.
- This will allow the registered owner information to be updated, so that the owner can be notified directly in case of an important product issue, such as a safety update program.
TABLE OF CONTENTS:
Mustang 106 206 (EU) 306 406 (EU) 506 MLA-1 MLA-3 MLA-4 MLA-5 Articulated Loader Operator’s Manual 50940661 – PDF DOWNLOAD
General Information 1
Safety Symbol 1
Contents and Use of this Manual 1
Ownership Change 2
Manufacturer Information 2
Machine Designation 2
Serial Number Plate Location 3
Loader Information 3
Proper Machine Use 4
Using Attachments 4
Component Identification 5
Service/Dealership Network 6
Vibration Information 6
Vibration Measurement and Actions 7
Vibration Levels 7
Safety 9
2-Post ROPS/FOPS Warning 10
Mandatory Safety Shutdown Procedure 10
Before Starting 11
During Operation 12
Provision for Stability/Avoiding Rollover Accidents 15
Electrical Energy 16
Service Safety Practices 16
Battery Hazards 19
Fire Hazards 19
Crystalline Silica Exposure 20
Transporting the Machine 20
Lifting the Machine with a Crane 20
Hazard and Hazard Avoidance Symbols 22
Safety Decals 23
New Decal Application 23
ANSI-Style and Common Safety Decal Locations 23
ISO-Style Safety Decal Locations 28
Specifications 33
Fluid Capacities/Lubricants 33
106, 206 (EU), 306, 406 (EU), 506, MLA-1, MLA-3,
MLA-4, MLA-5
Articulated Loaders Operator’s Manual
TABLE OF CONTENTS
2 50940661/B0220
Maximum Slopes of Engine Operation 34
SAE (Domestic) Weights and Capacities
Models 506, 306, MLA-5, and MLA-3 35
ISO 6016 (EU) Weights and Capacities
Models 506, 406, 306, MLA-5, MLA-4, and MLA-3 36
SAE (Domestic) Weights and Capacities
Models 106 and MLA-1 37
ISO (EU) Weights and Capacities Models 106, 206, and
MLA-1 38
Engine 39
Coolant Compound Table 39
Hydraulics 40
Electrical System 40
Sound Levels 40
Wheels 40
Wheel/Tire Sets 41
ROPS and FOPS 42
Vibration Levels 42
Models 506, 406, MLA-5, and MLA-4 Dimensions 43
Models 306, 206, and MLA-3 Dimensions 45
Models 106 and MLA-1 Dimensions 47
Standard Features 49
Optional Features 50
Common Materials and Densities 51
Operation 53
Operating Controls 54
Controls and Switches 54
Instrument Panel and Indicators 56
Cab Controls (Cab only) 59
Cab Environment Controls 59
Air Conditioning Control (option) 59
Cab Windshield Wiper Controls 60
Cab Dome Light 60
Cab Defrost 60
Warning Indicators 61
Operator’s Seat Adjustment 62
Seat Belt 63
Ignition Key Switch 63
Steering Column Adjustment 63
Control Lever 64
Hand Throttle 64
50940661/B0220 3
12V Accessory Power Outlet 65
Operation 66
Pre-Operation Checklist 66
2-Post ROPS 67
Fold the ROPS (Later Machines) 67
Restore the ROPS to the raised position (Later Machines) 69
Fold the ROPS (Early Machines) 71
Restore the ROPS to the raised position (Early Machines) 71
4-Post ROPS Side Gates (Option) 73
Entering and Exiting 74
Engine Start 75
Engine Shut Down 77
Warm-up 77
New Machines 78
Driving on Public Roads 78
Lift Arm Down-Stop 82
Travel 82
Slow/Fast Travel Speed Mode Selection 84
Differential Lock Operation 84
Load Handling 85
Parking the Loader 85
Multi-purpose Joystick 86
All models except 506 and MLA-5 Self-Leveling
Feature 87
Models 506 and MLA-5 Limited Self-Leveling 87
Float Positions 88
Attachments 89
General Instructions 89
Connect/Disconnect Attachments 89
All-Tach® System Hitch Connection 89
All-Tach® System Hitch Disconnection 90
Hydraulic Power-A-Tach® System Hitch Connection 91
Hydraulic Power-A-Tach® System Hitch Disconnection 93
Auxiliary Hydraulics 94
Auxiliary Circuit Pressure Relief 94
Auxiliary Hydraulics Connections 96
Auxiliary Hydraulics Control Buttons 97
Operating Attachments 100
Bucket 100
Loading Loose Material 100
Scraping Soft Material 100
4 50940661/B0220
Scraping Hard Material 101
Towing the Loader 102
Precautions 102
Towing Models 106 and MLA-1 102
Preparation 102
Towing Models 306 and MLA-3 103
Preparation 103
Towing Models 506, 406, MLA-4 and MLA-5 103
Preparation 103
Towing Procedure 104
After Towing 104
Loading and Transporting 105
Crane Lifting 107
Maintenance 111
Maintenance Schedule 112
Check, Clean and Inspect 112
Leakage Check 113
Lubrication and Filter Changes 114
Functional Check 115
Dealer Service 116
Tilting the Platform 116
Tilting Up the Platform 116
Tilting the Platform Down 117
Engine Maintenance 119
Engine Oil 119
Checking Engine Oil Level 119
Changing Engine Oil and Filter 120
Air Cleaner 122
Accessing the Outer and Inner Filter Elements 123
Changing the Filter Elements 123
Engine Cooling System 124
Checking Coolant Level 124
Cleaning Cooling System 124
Draining/Refilling Cooling System 125
Fuel System 126
Adding Fuel 126
Changing Fuel Filter 126
Water Separator Maintenance 127
Checking and Adjusting V-belt Tension 129
Air Conditioning V-Belt 129
Air Conditioning Maintenance 130
50940661/B0220 5
Filter Replacement 130
Windshield Washer Reservoir (Cab Only) 131
Hydraulic System Maintenance 132
Hydraulic Oil 132
Checking Hydraulic Oil Level 132
Changing Hydraulic Oil and Filter 133
Hydraulic Hose Maintenance 135
Planetary Axles 136
Changing Planetary Axle Oil 136
Changing Axle Wheel-Hub Oil (Models 506, 406, 306,
MLA-5, MLA-4, and MLA-3) 136
Changing Axle Center Oil (Models 506, 406, 306, MLA-5,
MLA-4, and MLA-3) 137
Changing Axle Oil (Models 206, 106, MLA-1) 138
Brake Fluid Reservoir (Models 506, 406, 306, MLA-5, MLA-4,
and MLA-3) 139
Checking Brake Fluid Reservoir Level 139
Wheels and Tires 139
Wheel Fasteners 139
Tires 140
Tire Rotation 140
Checking Tire Pressure 140
Liquid Tire Ballast (Models 506 and MLA-5) 140
Lubrication 141
Electrical System 147
Fuses 147
Steering Column Fuses – Models 506 / 406 / 306 / MLA-5 /
MLA-4 / MLA-3 Standard; 106 / 206 / MLA-1 Optional 148
Steering Column Fuses – Models 206 / 106 / MLA-1
Standard 149
Cab and In-Line Fuses 150
Control Modules 152
Machine Control Module 152
Drive Control Module (Models 506, 406, MLA-5, MLA-4) 152
Drive Control Module Error Codes 153
Battery 154
Using a Booster Battery (Jump-Starting) 155
Remote Battery Terminal 156
Storing the Loader 157
Before Storage 157
After Storage 158
6 50940661/B0220
Final Shutdown / Decommissioning 159
Before Disposal 159
Machine Disposal 160
Maintenance Log 161
Troubleshooting 165
Index 179
Torque Specifications 183
EC Declaration of Conformity 187
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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