Mercury Mariner Outboard 99hp 15hp Four Stroke Bigfoot Workshop Repair Manual
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LANGUAGE:ENGLISH
PAGES:150+
DOWNLOADABLE:YES
FILE TYPE:PDF
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DESCRIPTION:
Mercury Mariner Outboard 99hp 15hp Four Stroke Bigfoot Workshop Repair Manual
Notice to Users of This Manual:
This service manual has been written and published by the Service Department of Mercury Marine to aid our dealers’ mechanics and company service personnel when servicing the products described herein. It is assumed that these personnel are familiar with the servicing procedures of these products, or like or similar products manufactured and marketed by Mercury Marine, that they have been trained in the recommended servicing procedures of these products which includes the use of mechanics’ common hand tools and the special Mercury Marine or recommended tools from other suppliers.
- We could not possibly know of and advise the service trade of all conceivable procedures by which a service might be performed and of the possible hazards and/or results of each method. We have not undertaken any such wide evaluation.
- Therefore, anyone who uses a service procedure and/or tool, which is not recommended by the manufacturer, first must completely satisfy himself that neither his nor the products safety will be endangered by the service procedure selected. All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication.
- As required, revisions to this manual will be sent to all dealers contracted by us to sell and/or service these products. It should be kept in mind, while working on the product, that the electrical system and ignition system are capable of violent and damaging short circuits or severe electrical shocks. When performing any work where electrical terminals could possibly be grounded or touched by the mechanic, the battery cables should be disconnected at the battery.
- Any time the intake or exhaust openings are exposed during service they should be covered to protect against accidental entrance of foreign material which could enter the cylinders and cause extensive internal damage when the engine is started. Page ii 90-856159R1 AUGUST 1998 It is important to note, during any maintenance procedure replacement fasteners must have the same measurements and strength as those removed.
- Numbers on the heads of the metric bolts and on the surfaces of metric nuts indicate their strength. American bolts use radial lines for this purpose, while most American nuts do not have strength markings. Mismatched or incorrect fasteners can result in damage or malfunction, or possibly personal injury.
- Therefore, fasteners removed should be saved for reuse in the same locations whenever possible. Where the fasteners are not satisfactory for re-use, care should be taken to select a replacement that matches the original.
TABLE OF CONTENTS:
Mercury Mariner Outboard 99hp 15hp Four Stroke Bigfoot Workshop Repair Manual
Section 1 – Important Information
A – Specification
B – Maintenance
C – General Information
D – Outboard Motor Installation
Section 2 – Electrical
A – Ignition
B – Charging & Starting System
C – Timing, Synchronizing & Adjusting
D – Wiring Diagrams
Section 3 – Fuel System
A – Fuel Pump
B – Carburetor
C – Emissions
Section 4 – Powerhead
A – Cylinder Head
B – Cylinder Block/Crankcase
C – Oil Pump
Section 5 – Mid-Section
Section 6 – Lower Unit
A – Gear Housing (Non-Bigfoot)
B – Gear Housing (Bigfoot)
Section 7 – Attachments/Control Linkage
A – Throttle/Shift Linkage
B – Tiller Handle
Section 8 – Manual Starter
Special Tools1B-1
Quicksilver Lubricant/Sealant 1B-2
Inspection And Maintenance Schedule 1B-4
Before Each Use1B-4
After Each Use 1B-4
Every 100 Hours Of Use Or Once Yearly,
Whichever Occurs First1B-4
Every 300 Hours of Use or Three Years 1B-5
Before Periods of Storage 1B-5
Flushing The Cooling System 1B-5
Standard Models1B-5
Bigfoot Models 1B-6
Fuel System 1B-7
Fuel Line Filter 1B-7
Fuel Line Inspection1B-7
Corrosion Control Anode 1B-8
Spark Plug Inspection 1B-8
Battery Inspection 1B-9
Fuse Replacement – Electric Start Models 1B-9
Timing Belt Inspection 1B-9
Lubrication Points 1B-10
Changing Engine Oil 1B-12
Oil Draining Procedure1B-12
Changing Oil Filter 1B-12
Oil Filling1B-13
Gear Case Lubrication1B-13
Draining Gear Case 1B-13
Gear Case Lubricant Capacity 1B-13
Checking Gear Case Lubricant Level and
Refilling Gear Case1B-14
Storage Preparation 1B-15
Fuel System1B-15
Protecting External Outboard
Components1B-15
Protecting Internal Engine Components1B-15
Gear Case 1B-15
Positioning Outboard for Storage1B-16
Battery Storage1B-16
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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