Manitou Telehandler MVT 730 C 100D ST3B S1 MVT 730 C 100D ST3B S2 MVT 929 C 100D ST3B S1 MVT 929 C 100D ST3B S2 Repair Manual 647589EN – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Manitou Telehandler MVT 730 C 100D ST3B S1 MVT 730 C 100D ST3B S2 MVT 929 C 100D ST3B S1 MVT 929 C 100D ST3B S2 Repair Manual 647589EN – PDF DOWNLOAD
PREAMBLE:
This chapter deals with the general instructions and safety notice during inspection and maintenance
work.
Other instructions and warnings are indicated in each chapter concerned.
In order to reduce accident risks, make sure to:
– Follow the instructions in the truck operating and maintenance manual.
⇒ This manual should be found in all trucks.
– Please follow all safety instructions.
– Use the appropriate tools for any work to be performed.
– Use original Manitou spare parts.
Any non-compliance increases the risk of accidents occurring which may lead to causing grievous bodily
harm and even death.
An efficient, dependable and profitable combination will be formed if the operator follows the safety
manual correctly and the machine is serviced properly.
TABLE OF CONTENTS:
Manitou Telehandler MVT 730 C 100D ST3B S1 MVT 730 C 100D ST3B S2 MVT 929 C 100D ST3B S1 MVT 929 C 100D ST3B S2 Repair Manual 647589EN – PDF DOWNLOAD
Pdg647589EN 1
Page de garde / Front page 1
Som_GeneM262EN 3
Group_00_MR647589EN 5
Som_GR00_M262EN 5
Group_00 7
00_00_M262EN 7
PREAMBLE 8
MAINTENANCE POSITION 9
RULES FOR MAINTENANCE 10
00_01_M262EN 13
00_03_M262EN 17
IDENTIFICATION PLATES 18
LOCATION 19
00_04_M262EN 21
STANDARD TIGHTENING TORQUES 22
LUBRICANTS AND FUEL 23
Group_10_MR647589EN 25
Som_GR10_M262EN 25
Group_10 27
10_01_M262EN 27
CHARACTERISTICS 28
POLLUTION MANAGEMENT 28
10_02_M262EN 29
AIR INTAKE CIRCUIT AND EGR (Exhaust Gas Recirculation) 30
LUBRICATION CIRCUIT 31
COOLING SYSTEM 32
DIESEL FUEL CIRCUIT 33
10_03_M262EN 35
ENGINE ELEMENTS 36
WATER AND AIR COOLING CIRCUIT 37
HYDRAULIC VENTILATION SYSTEM 38
DIESEL FUEL CIRCUIT 39
FUEL INJECTION CIRCUIT 40
EGR (Exhaust Gas Recirculation) CIRCUIT 41
10_06_M262EN 43
REMOVING THE ENGINE COMPONENTS 45
REMOVING THE ALTERNATOR BELT 45
REMOVING THE ALTERNATOR 46
REMOVING THE STARTER MOTOR 47
Group_20_MR647589EN 55
Som_GR20_M262EN 55
Group_20 57
20_02_M262EN 57
HYDROSTATIC TRANSMISSION LAYOUT – FORWARD MOVEMENT 59
HYDROSTATIC TRANSMISSION LAYOUT – REVERSING MOVEMENT 60
20_03_M262EN 61
HYDROSTATIC TRANSMISSION CIRCUIT 62
20_04_M262EN 63
CONTROLLO PRESSIONE 65
PUNTI DI CONTROLLO PRESSIONE SULLA POMPA A4VG 71 65
PRESSIONE PILOTAGGIO 65
ALTA PRESSIONE 65
PRESSIONE DI SOVRALIMENTAZIONE 65
PRESSIONE CARCASSA 65
PUNTI DI CONTROLLO PRESSIONE MOTORE A6VM 107 66
ALTA PRESSIONE 66
PRESSIONE DELLA COMMUTAZIONE 66
CONTROLLO E REGOLAZIONE TRASMISSIONE 67
PUNTI DI REGOLAZIONE TRASMISSIONE 67
POMPA A4VG 67
MOTORE A6VM 67
CONTROLLI PRIMA DELLA MESSA IN FUNZIONE DELLA TRASMISSIONE O DOPO UNA RIPARAZIONE 68
MESSA IN FUNZIONE: 68
CONTROLLO E REGISTRAZIONE PRESSIONE DELLA SOVRALIMENTAZIONE 69
REGISTRAZIONE DELLO “0” MECCANICO DELLA POMPA 70
VERIFICA DELLA REGISTRAZIONE: 70
CONTROLLO E REGISTRO DELL’INIZIO REGOLAZIONE 71
INIZIO DELLA REGOLAZIONE: 71
CONTROLLO E REGISTRAZIONE FINE DELLA REGOLAZIONE 72
CONTROLLO: 72
FINE DELLA REGOLAZIONE: 72
CONTROLLO E REGISTRO DEI LIMITATORI HP 73
REGISTRAZIONE DEI LIMITATORI HP: 73
REGOLAZIONE MOTORE A6VM 74
A CONTROLLO CILINDRATA MINIMA (MAX VELOCITÀ): 74
B CONTROLLO DELL’INIZIO DELLA REGOLAZIONE 74
C CILINDRATA MAX: (MAX FORZA DI TRAZIONE) 74
REGOLAZIONE PRESSIONI TRASMISSIONE IDROSTATICA 75
REGOLAZIONE PRESSIONE DI MASSIMA 76
REGOLAZIONE PRESSIONE DI SOVRALIMENTAZIONE 76
REGOLAZIONE PARTENZA MACCHINA 77
CONTROLLO PRESSIONE DI PILOTAGGIO “PS” 77
RICERCA GUASTI 78
POMPA / MOTORE 78
MACCHINA 79
MANITOU – SCHEDA DI REGISTRAZIONE TRASMISSIONE IDROSTATICA – A4VG–DA / A6VM–DA 80
20_06_M262EN 81
GENERAL INFORMATION 82
PREPARATION AND SAFETY INSTRUCTIONS 82
REMOVING THE HYDROSTATIC TRANSMISSION 83
20_07_M262EN 87
GENERAL INFORMATION 88
PREPARATION AND SAFETY INSTRUCTIONS 88
REINSERTING THE HYDROSTATIC TRANSMISSION 89
20_09_M262EN 93
STANDARD BOX 94
Group_40_MR647589EN 95
Som_GR40_M262EN 95
Group_40 97
40_04_M262EN 97
SPURGO E REGOLAZIONI FRENI 98
PROCEDURA DI SPURGO 98
DISATTIVARE IL FRENO NEGATIVO 100
CONTROLLO PRESSIONI 101
40_09_M262EN 103
HYDRAULIC BRAKE VENTING VALVE 104
Group_50_MR647589EN 105
Som_GR50_M262EN 105
Group_50 107
50_01_M262EN 107
DUPLEX BOOM 108
TRIPLEX BOOM 108
50_03_M262EN 111
LEGEND 112
LOCATION OF THE DUPLEX BOOM MAIN COMPONENTS MVT 730 113
LOCATION OF THE TRIPLEX BOOM MAIN COMPONENTS MVT 929 114
50_04_M262EN 115
50_06_M262EN 129
GENERAL INFORMATION 130
PREPARATION AND SAFETY INSTRUCTIONS 130
REMOVING THE BOOM FROM THE VEHICLE 131
50_07_M262EN 143
PREPARATION AND SAFETY INSTRUCTIONS 144
REINSERTING THE BOOM ON THE VEHICLE 145
Group_70_MR647589EN 157
Som_GR70_M262EN 157
Group_70 159
70_02_M262EN 159
HYDRAULIC MOVEMENT MVT 730 LEGEND 160
HYDRAULIC MOVEMENT MVT 730 LAYOUT 161
HYDRAULIC MOVEMENT MVT 929 LEGEND 162
HYDRAULIC MOVEMENT MVT 929 LAYOUT 163
HYDRAULIC MOVEMENT FLOW SHARING DISTRIBUTOR MVT 730 LEGEND 164
HYDRAULIC MOVEMENT FLOW SHARING DISTRIBUTOR MVT 730 LAYOUT 165
HYDRAULIC MOVEMENT FLOW SHARING DISTRIBUTOR MVT 929 LEGEND 166
HYDRAULIC MOVEMENT FLOW SHARING DISTRIBUTOR MVT 929 LAYOUT 167
STEERING – BRAKE LEGEND 168
STEERING – BRAKE LAYOUT 169
HYDRAULIC TRANSMISSION LEGEND 170
HYDRAULIC TRANSMISSION LAYOUT 171
RIDE CONTROL OPTION LEGEND 172
RIDE CONTROL OPTION LAYOUT 172
70_03_M262EN 173
POSITION OF THE HYDRAULIC COMPONENTS 174
LEGEND 174
HYDRAULIC COMPONENTS MVT 730 175
HYDRAULIC COMPONENTS MVT 929 176
70_04_M262EN 177
CHECKING PRESSURE VALUES 178
RELIEF VALVE PRESSURE 181
EXTENSION MOVEMENT PRESSURE 181
SLEWING MOVEMENT PRESSURE 181
COMPENSATION MOVEMENT PRESSURE 181
70_06_M262EN 183
GENERAL INFORMATION 184
PREPARATION AND SAFETY INSTRUCTIONS 184
REMOVING THE DIRECTIONAL CONTROL VALVE 185
REMOVING THE CYLINDERS 187
REMOVING THE COMPENSATION CYLINDER 187
70_07_M262EN 191
GENERAL INFORMATION 192
PREPARATION AND SAFETY INSTRUCTIONS 192
REFITTING THE CYLINDERS 193
REFITTING THE COMPENSATION CYLINDER 193
REFITTING THE LIFT CYLINDER 194
REFITTING THE DIRECTIONAL CONTROL VALVE 197
70_09_M262EN 199
BASIC MANOMETER SET 200
DIGITAL MANOMETER SET 201
Group_80_MR647589EN 203
Som_GR80_M262EN 203
Group_80 205
80_01_M262EN 205
FUSES AND RELAYS IN THE CAB 206
FUSES AND RELAYS UNDER THE ENGINE BONNET 210
ELECTRICAL CONNECTORS 212
CHASSIS LINE 212
ENGINE LINE 218
PROPORTIONAL SOLENOID VALVE LINE 228
DASHBOARD LINE 229
80_02_M262EN 235
EXAMPLE OF CODES ON ELECTRICAL DIAGRAMS 236
CABLE DESIGNATION ON ELECTRICAL WIRING HARNESS 237
POSITION OF CONNECTORS BY DIAGRAM 238
ELECTRICAL DIAGRAMS BY FUNCTION 246
1 – STARTER 246
2 – TRANSMISSION 248
3 – CAN-BUS AND DIAGNOSTIC 250
4 – HYDRAULICS MOVEMENTS 252
5 – EMERGENCY SHUT OFF AND SENSORS 254
6 – LIGHTS SIGNALS 256
7 – HEATING AND FAN 258
80_03_M262EN 261
CONNECTORS POSITION 262
GROUND POSITION 266
2D LOCATIONS 267
CHASSIS MAIN WIRING DIAGRAM 267
CAB MAIN WIRING DIAGRAM 268
DASHBOARD WIRING DIAGRAM 269
ENGINE WIRING DIAGRAM 270
ELECTROVALVE WIRING DIAGRAM 271
3D LOCATIONS 272
CHASSIS MAIN WIRING DIAGRAM 272
CAB MAIN WIRING DIAGRAM 1 273
CAB MAIN WIRING DIAGRAM 2 274
DASHBOARD WIRING DIAGRAM 275
ENGINE WIRING DIAGRAM 276
ELECTROVALVE WIRING DIAGRAM 277
80_04_M262EN 279
SIGNALLING DEVICE AND STABILITY LIMITER (LLMI) 280
ELECTRONIC ARCHITECTURE OF THE SAFETY SYSTEM 280
MENU ARCHITECTURE – DASHBOARD DISPLAY 281
«BOOM ANGLE” ANGULAR SENSOR ADJUSTMENT 282
OPERATION 282
TRUCK ADJUSTING PROCEDURE 282
LONGITUDINAL STABILITY INDICATOR (LLMI) 284
ERROR CODES 284
TESTING THE LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 285
STRAIN GAGE AND ANGLE SENSOR CALIBRATION (DEALER PROCEDURE) 286
STRAIN GAGE RECALIBRATION (CLIENT PROCEDURE) 287
GENERIC EN15000 CONTROL RULES 288
LED ILLUMINATION AS A FUNCTION OF THE CHANGING GAGE SIGNAL 289
OPERATION OF THE LLMI (LONGITUDINAL STABILITY INDICATOR) 289
80_07_M262EN 291
STRAIN GAGE 292
LOCATION 292
CHARACTERISTICS OF AXLE SURFACE IN CONTACT WITH STRAIN GAGE 293
CHARACTERISTICS OF PRODUCTS USED 293
FASTENING SCREW CHARACTERISTICS 294
ASSEMBLY PRECAUTIONS AND TIGHTENING TORQUE 294
80_08_M262EN 297
NAVIGATION MENU DISPLAY 298
SPU 25-15 – A3 ERROR CODES LIST 298
ENGINE ECU ERROR CODES LIST (DTC) 300
HYDRAULIC PUMP ERROR CODES LIST 304
LONGITUDINAL STABILITY INDICATOR (LLMI) ERROR CODE LIST 304
GEAR BOX ERROR CODE LIST 304
80_09_M262EN 305
SOLUTION 1 306
DIAGNOSTIC CASE 306
DIAGNOSTIC CASE: ENGINE ST3B 307
CONNECTION TO TRUCK 307
ACCESSORIES 308
SOLUTION 2 309
DIAGNOSTIC CASE 309
CONNECTION TO TRUCK 310
Group_110_MR647589EN 311
Som_GR110_M262EN 311
Group_110 313
110_01_M262EN 313
OPERATING PRINCIPLE 314
DESCRIPTION OF THE WORKING 315
FLUID CIRCUIT 316
DESCRIPTION OF THE COMPONENTS 317
110_03_M262EN 319
POSITION OF AIR CONDITIONER COMPONENTS 321
POSITION OF AIR CONDITIONER ELECTRIC CONNECTORS 322
110_04_M262EN 325
ISTRUZIONI DI MONTAGGIO IMPIANTO CLIMATIZZATORE 326
CARATTERISTICHE DEL FLUIDO REFRIGERANTE R134a 328
PRECAUZIONI DI SICUREZZA PER LA MANIPOLAZIONE DEL R134a 328
CARICA DEL REFRIGERANTE NEL SISTEMA DI CLIMATIZZAZIONE DELL’ARIA 329
METODO DI CARICA 329
CONTROLLO DEL FUNZIONAMENTO 330
COMANDI DEL CLIMATIZZATORE 330
REGOLAZIONE PRESSIONI CLIMATIZZATORE 333
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V