Manitou MLT 625-75H ST3B Forklift Truck Operator’s Manual 647459 – PDF DOWNLOAD
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Manitou MLT 625-75H ST3B Forklift Truck Operator’s Manual 647459 – PDF DOWNLOAD
–This manual has been produced on the basis of the equipment list and the technical characteristics
given at the time of its design.
–The level of equipment of the lift truck depends on the options chosen and the country of sale.
–According to the lift truck options and the date of sale, certain items of equipment/functions described
herein may not be available.
–Descriptions and figures are non binding.
–MANITOU reserves the right to change its models and their equipment without being required to
update this manual.
–The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer
all your questions.
–This manual is an integral part of the lift truck.
–It is to be kept in its storage space at all times for ease of reference.
–Hand this manual to the new owner if the lift truck is resold.
THE LIFT TRUCK
A – THE TRUCK’S SUITABILITY FOR THE JOB
– MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this
operator’s manual, with a STATIC test coefficient OF 1,33 and a DYNAMIC test coefficient OF 1, as specified in harmonised
standard EN 1459 for variable range trucks.
– Before commissioning, the company manager must make sure that the lift truck is appropriate for the work to be done,
and perform certain tests (in accordance with current legislation).
B – ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS
– In addition to series equipment mounted on your lift truck, many options are available, such as: road lighting, stop lights,
revolving light, reverse lights, reverse buzzer alarm, front light, rear light, light at the jib head, etc. (according to the lift
truck model).
– The operator must take into account the operating conditions to define the lift truck’s signalling and lighting equipment.
Contact your dealer.
– Take into account climatic and atmospheric conditions of the site of utilisation.
• Protection against frost (see: 3 – MAINTENANCE: LUBRICANTS AND FUEL).
• Adaptation of lubricants (ask your dealer for information).
• Engine filtration (see: 3 – MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
TABLE OF CONTENTS:
Manitou MLT 625-75H ST3B Forklift Truck Operator’s Manual 647459 – PDF DOWNLOAD
1 – OPERATING AND SAFETY INSTRUCTIONS
2 – DESCRIPTION
3 – MAINTENANCE
4 – OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE
5 – SPECIFIC AUSTRALIA
1 – OPERATING AND SAFETY INSTRUCTIONS 5
INSTRUCTIONS TO THE COMPANY MANAGER 10
THE SITE 10
THE OPERATOR 10
THE LIFT TRUCK 10
A – THE TRUCK’S SUITABILITY FOR THE JOB 10
B – ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 10
C – MODIFICATION OF THE LIFT TRUCK 11
D – FRENCH ROAD TRAFFIC RULES 11
E – LIFT TRUCK CAB PROTECTION 11
THE INSTRUCTIONS 11
THE MAINTENANCE 11
INSTRUCTIONS FOR THE OPERATOR 12
PREAMBLE 12
GENERAL INSTRUCTIONS 12
A – OPERATOR’S MANUAL 12
B – AUTHORISATION FOR USE IN FRANCE 12
C – MAINTENANCE 12
D – MODIFICATION OF THE LIFT TRUCK 12
E – LIFTING PEOPLE 13
OPERATING INSTRUCTIONS UNLADEN AND LADEN 13
A – BEFORE STARTING THE LIFT TRUCK 13
B – DRIVER’S OPERATING INSTRUCTIONS 13
C – ENVIRONMENT 13
D – VISIBILITY 14
E – STARTING THE LIFT TRUCK 15
F – DRIVING THE LIFT TRUCK 15
G – STOPPING THE LIFT TRUCK 16
H – DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY 17
INSTRUCTIONS FOR HANDLING A LOAD 18
A – CHOICE OF ATTACHMENTS 18
B – MASS OF LOAD AND CENTRE OF GRAVITY 18
C – LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE 18
D – TRANSVERSE ATTITUDE OF THE LIFT TRUCK 19
E – TAKING UP A LOAD ON THE GROUND 19
F – TAKING UP AND LAYING A HIGH LOAD ON TYRES 20
G – TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS 22
H – TAKING UP AND LAYING DOWN A SUSPENDED LOAD 24
I – TRAVELLING WITH A SUSPENDED LOAD 24
PLATFORM OPERATING INSTRUCTIONS 25
A – AUTHORISATION FOR USE 25
B – LIFT TRUCK SUITABILITY FOR USE 25
C – PRECAUTIONS WHEN USING THE PLATFORM 25
D – USING THE PLATFORM 25
E – ENVIRONMENT 25
F – MAINTENANCE 26
INSTRUCTIONS FOR USING THE RADIO-CONTROL 27
HOW TO USE THE RADIO-CONTROL 27
PROTECTIVE DEVICES 27
LIFT TRUCK MAINTENANCE INSTRUCTIONS 28
GENERAL INSTRUCTIONS 28
PLACING THE JIB SAFETY WEDGE 28
FITTING THE WEDGE 28
REMOVING THE WEDGE 28
MAINTENANCE 28
MAINTENANCE LOGBOOK 28
LUBRICANT AND FUEL LEVELS 29
HYDRAULIC 29
ELECTRICITY 29
WELDING 29
WASHING THE LIFT TRUCK 29
TRANSPORTING THE LIFT TRUCK 29
IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME 30
INTRODUCTION 30
PREPARING THE LIFT TRUCK 30
PROTECTING THE ENGINE 30
PROTECTING THE LIFT TRUCK 30
BRINGING THE LIFT TRUCK BACK INTO SERVICE 30
LIFT TRUCK DISPOSAL 31
RECYCLING OF MATERIALS 31
METALS 31
PLASTICS 31
RUBBER 31
GLASS 31
ENVIRONMENTAL PROTECTION 31
WORN OR DAMAGED PARTS 31
USED OIL 31
USED BATTERIES 31
2 – DESCRIPTION 33
«EC» DECLARATION OF CONFORMITY 36
SAFETY PLATES AND STICKERS 38
IDENTIFICATION OF THE LIFT TRUCK 42
CHARACTERISTICS 44
TIRES 46
DIMENSIONS AND LOAD CHART 48
VISIBILITY 50
INSTRUMENTS AND CONTROLS 52
TOWING PIN AND HOOK 78
DESCRIPTION AND USE OF THE OPTIONS 80
3 – MAINTENANCE 87
ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT 90
FILTERS CARTRIDGES AND BELTS 91
LUBRICANTS AND FUEL 92
SERVICING SCHEDULE 94
A – DAILY OR EVERY 10 HOURS OF SERVICE 96
B – EVERY 50 HOURS OF SERVICE 100
C – EVERY 250 HOURS OF SERVICE 104
D – EVERY 500 HOURS OF SERVICE OR EVERY YEAR 106
E – EVERY 1000 HOURS OF SERVICE OR TWO YEARS 110
F – EVERY 1500 HOURS OF SERVICE OR EVERY TWO YEARS 112
G – EVERY 2000 HOURS OF SERVICE OR EVERY TWO YEARS 114
H – OCCASIONAL MAINTENANCE 118
4 – OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 125
INTRODUCTION 129
PICKING UP THE ATTACHMENTS 130
TECHNICAL SPECIFICATIONS OF ATTACHMENTS 132
ATTACHMENT SHIELDS 139
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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