Manitou 160 ATJ EURO 3 180 ATJ 2 EURO 3 Repair Manual – PDF DOWNLOAD
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Manitou 160 ATJ EURO 3 180 ATJ 2 EURO 3 Repair Manual – PDF DOWNLOAD
647123EN (09/06/2016)
GENERAL INSTRUCTIONS :
This chapter sets out the safety instructions to be followed when carrying out repairs on an access platform. Maintenance or repairs other than those detailed in part: 3 – MAINTENANCE OF THE OPERATOR’S MANUAL for the platform, are to be carried out by qualified personnel (consult your dealer) and under optimum safety conditions to maintain the health of the operator and of others, as well as to avoid damage to the platform. Insofar that the platform manufacturer does not directly control maintenance or repair operations, the operator and the manager in charge of the establishment shall be responsible for the safety of these processes.
SPARE PARTS
Our platforms must be serviced using original MANITOU parts.
BY ALLOWING THE USE OF NON ORIGINAL MANITOU PARTS, YOU RISK:
– Legally, to be held responsible in the event of an accident.
– Technically, to cause operating malfunctions or shorten the life of the lift truck.
The use of counterfeit parts or components not approved by the manufacturer, will cause you to loose
the benefit of the contractual guarantee. BY USING ORIGINAL MANITOU PARTS FOR MAINTENANCE
OPERATIONS:
YOU BENEFIT FROM OUR KNOW-HOW.
Through its network, MANITOU provides the user with:
– Know-how and competence.
– The guarantee of high-quality work.
– Original replacement parts.
– Help with preventive maintenance.
– Efficient diagnostic help.
– Improvements due to feedback.
– Operator training.
Only the MANITOU network has detailed knowledge of the design of the access platform and therefore
the best technical ability to provide maintenance.
TABLE OF CONTENTS:
Manitou 160 ATJ EURO 3 180 ATJ 2 EURO 3 Repair Manual – PDF DOWNLOAD
GENERAL, CHARACTERISTICS AND SAFETY
ENGINE
TRANSMISSION
AXLE
BRAKE
HYDRAULIC
ELECTRIC
DRIVER’S CAB
FRAME – BODY
OPTIONS – ATTACHMENTS
00........................................................................ 1 10........................................................................ 19 10- ENGINE............................................................ 19 ENGINE COMPONENTS LOCATION........................................ 21 Engine ....................................................... 22 ENGINE CONTROL AND ADJUSTMENT..................................... 23 PROPORTIONAL ENGINE SPEED BLOCK REMOVAL....................... 24 PROPORTIONAL ENGINE SPEED BLOCK ADJUSTMENT.................... 26 ENGINE REMOVAL.................................................... 27 REMOVAL....................................................... 28 REFIT......................................................... 31 20........................................................................ 33 20- TRANSMISSION...................................................... 33 TRANSMISSION CONTROL AND ADJUSTMENT............................... 35 TRANSMISSION REMOVAL.............................................. 43 30........................................................................ 49 30- AXLE.............................................................. 49 AXLE CONTROL AND ADJUSTMENT....................................... 51 PLACING IN FREEWHEEL MODE..................................... 52 160 ATJ EURO 3 & 180 ATJ 2 EURO 3......................... 52 160 ATJS EURO 3........................................... 53 AXLE REMOVAL...................................................... 55 FRONT AXLE REMOVAL............................................ 56 REAR AXLE REMOVAL............................................. 59 55........................................................................ 63 55- JIB - ACCESS PLATFORM............................................. 63 JIB - ACCESS PLATFORM REMOVAL..................................... 65 TELESCOPE CYLINDER SLIDE PAD REMOVAL.......................... 66 ARM 3 PAD REMOVAL............................................. 67 MOVING TUBE PAD REMOVAL....................................... 68 70........................................................................ 69 70- HYDRAULICS........................................................ 69 HYDRAULIC CHARACTERISTICS ANDSPECIFICATIONS....................... 71 HYDRAULIC SCHEMATIC DIAGRAMS...................................... 87 HYDRAULIC COMPONENTS DIAGRAM KEY.............................. 88 RELIEF VALVE HYDRAULIC DIAGRAM KEY........................ 89 RELIEF VALVE HYDRAULIC DIAGRAM KEY........................ 90 HYDRAULIC SCHEMATIC DIAGRAM - 160 ATJ E3.................. 91 HYDRAULIC SCHEMATIC DIAGRAM - 160 ATJ E3 / 180 ATJ2 E3.... 92 ELECTROVALVE ACTIVATION TABLE............................. 93 HYDRAULIC COMPONENTS LOCATION..................................... 95 HYDRAULIC COMPONENTS IN THE FRAME............................. 97 HYDRAULIC COMPONENTS IN THE TURRET........................ 98 HYDRAULIC COMPONENTS IN THE ARMS.......................... 99 HYDRAULIC CONTROL AND ADJUSTMENT..................................101 HYDRAULIC COMPONENTS REMOVAL......................................113 HYDRAULIC SPECIFIC TOOLING........................................123 BASIC MANOMETER SET...........................................124 DIGITAL MANOMETER SET.....................................125 80........................................................................127
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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S.V