Mack Truck TS49401 Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Mack Truck TS49401 Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 338
Downloadable : Yes
File Type : PDF
Size: 111 MB
TABLE OF CONTENTS:
Mack Truck TS49401 Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD
MAINTENANCE AND LUBRICATION i
INTRODUCTION iii
SAFETY INFORMATION iv
ADVISORY LABELS v
VEHICLE BREAK-IN 4
DAILY INSPECTION 6
PREVENTIVE MAINTENANCE PROGRAM 10
NOISE EMISSION CONTROL 28
ROAD TEST 31
CHASSIS INSPECTION 37
SPECIFIC MAINTENANCE 65
FASTENER SIZES, TYPES AND GRADES 67
FAN BELTS 75
COOLING SYSTEM 86
COLD WEATHER OPERATION 105
HOSE CLAMP TORQUES 111
AIR CONDITIONER MAINTENANCE 112
AIR CLEANER MAINTENANCE 114
TURBOCHARGERS 118
CMCAC 120
FUEL SYSTEM 122
CRANKCASE BREATHER FILTER 128
ELECTRICAL SYSTEM 129
LUBRICANT CHANGE INTERVALS 136
LUBRICANT CHANGE PROCEDURES 145
CARRIERS 165
WHEEL BEARINGS 167
KING PIN LUBRICATION 169
LUBRICATION CHART 170
SPRING CLIP (U-BOL T) TORQUE 177
MACK AIR SUSPENSIONS 181
LITEFLEX® FIBERGLASS LEAF SPRINGS 192
AXLE ALIGNMENT 197
WHEEL TORQUE PROCEDURES 202
MANUAL CONTENTS
TIRE INFORMATION 211
TIRE SERVICING 215
AIR BRAKE SYSTEM 217
BRAKE ADJUSTMENT 220
CLUTCH ADJUSTMENT 225
CYLINDER HEAD RETORQUE PROCEDURES 236
VALVE ADJUSTMENT 237
ENGINE BRAKE MAINTENANCE 246
ENGINE DIAGNOSTIC CHART 249
BRAKE DIAGNOSTIC CHART 268
SPECIFICATIONS AND CAPACITIES 275
LUBRICANT SPECIFICATIONS 277
DIESEL FUEL 286
ANTIFREEZE SPECIFICATIONS 293
COOLANT CAPACITIES 295
LUBRICANTS AND CAPACITIES 297
MACK ENGINE LINE-UP 312
CONVERSION CHART 316
INDEX 317
MAINTENANCE RECORD 324
SERVICE LITERATURE 325
DESCRIPTION:
Mack Truck TS49401 Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD
INTRODUCTION:
- Preventive maintenance is vital to the life of your new MACK truck.
This manual explains the proper preventive maintenance and lubrication
procedures which should be used on all MACK Class 8 highway
chassis. - The MACK Preventive Maintenance and Lubrication program outlined
in this manual is designed to ensure a long and productive life from
your truck. - The program is divided into four maintenance schedules,
each addressing items which require periodic inspections to ensure
efficient, reliable and trouble-free operation. - To allow flexibility in developing
a maintenance routine suitable to your operating requirements,
maintenance intervals in this manual are arranged in miles/kilometers,
hours or days of operation. Maintenance instructions, specifications
and capacities are outlined for quick and easy reference. - The service manager at your MACK distributor will be happy to assist in customizing
a maintenance program tailored to your operating requirements. - Following the MACK Preventive Maintenance Program is highly recommended
to all operators of MACK vehicles because it is the key to
lower operating costs both in time and money. The bottom line to a
well-run maintenance program is less downtime and increased profitability.
SAFETY INFORMATION:
- MACK cannot anticipate every possible occurrence which may involve
a potential hazard. An accident can be avoided by recognizing potentially
hazardous situations before an accident occurs. Correctly performed
service procedures are critical to technician safety and the
consequent safe, reliable operation of the vehicle. - Do not perform any service procedures or lubrications until this manual
has been read and understood. - Some service procedures may require the use of special tools
designed for a specific purpose. These tools must be used in the manner
described in the instructions. Anyone using a procedure or tool not
recommended in this manual must realize he is jeopardizing his safety
and the safe operation of the vehicle. Individuals deviating from the
instructions set forth in this manual assume all risks of personal injury
or damage to equipment.
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