Mack Truck TS49400 Maintenance & Lubrication Operator’s Manual 21394651 – PDF DOWNLOAD
FILE DETAILS:
Mack Truck TS49400 Maintenance & Lubrication Operator’s Manual 21394651 – PDF DOWNLOAD
Language : English
Pages : 322
Downloadable : Yes
File Type : PDF
Size: 28.5 MB
TABLE OF CONTENTS:
Mack Truck TS49400 Maintenance & Lubrication Operator’s Manual 21394651 – PDF DOWNLOAD
MAINTENANCE AND LUBRICATION i
INTRODUCTION iii
SAFETY INFORMATION iv
ADVISORY LABELS v
VEHICLE BREAK-IN 4
DAILY INSPECTION 6
PREVENTIVE MAINTENANCE PROGRAM 10
NOISE EMISSION CONTROL 26
ROAD TEST 29
CHASSIS INSPECTION 35
SPECIFIC MAINTENANCE 65
FASTENER SIZES, TYPES AND GRADES 67
FAN BELTS 75
COOL! NG SYSTEM 86
COLD WEATHER OPERATION 93
AIR CONDITIONER MAINTENANCE 100
AIR CLEANER MAINTENANCE 102
TURBOCHARGERS 106
CMCAC 108
FUEL SYSTEM 110
CRANKCASE BREATHER FILTER 116
ELECTRICAL SYSTEM 117
LUBRICANT CHANGE INTERVALS 124
LUBRICANT CHANGE PROCEDURES 133
CARRIERS 153
WHEEL BEARINGS 155
KINGPIN LUBRICATION 157
LUBRICATION CHART 158
SPRING CLIP (U-BOLT) TORQUE 165
MACK AIR SUSPENSION 169
LITEFLEX® FIBERGLASS LEAF SPRINGS 177
AXLE ALIGNMENT 182
WHEEL TORQUE PROCEDURES 187
TIRE INFORMATION 196
MANUAL CONTENTS
TIRE SERVICING 200
AIR BRAKE SYSTEM 202
BRAKE ADJUSTMENT 205
CLUTCH ADJUSTMENT 210
CYLINDER HEAD RETORQUE PROCEDURES 221
VALVE ADJUSTMENT 222
ENGINE BRAKE MAINTENANCE 231
ENGINE DIAGNOSTIC CHART 234
BRAKE DIAGNOSTIC CHART 255
SPECIFICATIONS AND CAPACITIES 263
LUBRICANT SPECIFICATIONS 265
DIESEL FUEL 274
ANITFREEZE SPECIFICATIONS 281
COOLANT CAPACITIES 283
LUBRICANTS AND CAPACITIES 285
1998 MACK ENGINE LINE-UP 299
CONVERSION CHART 303
INDEX 304
MAINTENANCE RECORD 311
SERVICE LITERATURE 312
DESCRIPTION:
Mack Truck TS49400 Maintenance & Lubrication Operator’s Manual 21394651 – PDF DOWNLOAD
INTRODUCTION:
Preventive maintenance is vital to the life of your new MACK truck. This manual explains the proper preventive maintenance and lubrication procedures which should be used on all MACK Class 8 highway chassis. The MACK Preventive Maintenance and Lubrication program outlined in this manual is designed to ensure a long and productive life from your truck.
- The program is divided into four maintenance schedules, each addressing items which require periodic inspections to ensure efficient, reliable and trouble-free operation. To allow flexibility in developing a maintenance routine suitable to your operating requirements, maintenance intervals in this manual are arranged in miles/kilometers, hours or days of operation. Maintenance instructions, specifications and capacities are outlined for quick and easy reference.
- The service manager at your MACK distributor will be happy to assist in customizing a maintenance program tailored to your operating requirements. Following the MACK Preventive Maintenance Program is highly recommended to all operators of MACK vehicles because it is the key to lower operating costs both in time and money. The bottom line to a well-run maintenance program is less downtime and increased profitability.
SAFETY INFORMATION:
- MACK cannot anticipate every possible occurrence which may involve
a potential hazard. An accident can be avoided by recognizing potentially
hazardous situations before an accident occurs. Correctly performed
service procedures are critical to technician safety and the
consequent safe, reliable operation of the vehicle.
Do not perform any service procedures or lubrications until this manual
has been read and understood. - Some service procedures may require the use of special tools
designed for a specific purpose. These tools must be used in the manner
described in the instructions. Anyone using a procedure or tool not
recommended in this manual must realize he is jeopardizing his safety
and the safe operation of the vehicle. Individuals deviating from the
instructions set forth in this manual assume all risks of personal injury
or damage to equipment.
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V