Mack® Truck TerraPro Series (MRU Series) Operation’s Handbook Manual – PDF DOWNLOAD
FILE DETAILS:
Mack® Truck TerraPro Series (MRU Series) Operation’s Handbook Manual – PDF DOWNLOAD
Language : English
Pages : 269
Downloadable : Yes
File Type : PDF
Size: 10.7 MB
TABLE OF CONTENTS:
Mack® Truck TerraPro Series (MRU Series) Operation’s Handbook Manual – PDF DOWNLOAD
INTRODUCTION 1
TO THE OWNER 1
In Appreciation 1
About This Handbook 2
THE VEHICLE 3
Basic Configuration 3
Vehicle Management and Control System (V-MAC®) 3
COMPONENT IDENTIFICATION 4
VIN Locations 4
Engine Identification 5
Engine Information Plate 6
Clean Idle Engines 7
Transmission Identification 8
WARRANTY INFORMATION 11
Air Brake System 11
ENGINE GASEOUS EMISSION CONTROL SYSTEMS 11
Emissions Control System Warranty 12
ENGINE GASEOUS EMISSIONS CONTROL SYSTEM WARRANTY 14
FEDERAL EMISSION REQUIREMENTS 15
EMISSION CONTROL SYSTEMS WARRANTY — CALIFORNIA 15
Emissions Control System Warranty 17
SERVICE LITERATURE 21
– MACK Class 8 –Components Service Manual 21
– Class 8 – Custom Collated Service Manual on CD 21
CUSTOMER SERVICE 22
Call 1-800-866-1177 for MACK OneCall™ 22
Questions and Complaints 22
Addresses 23
Additional Assistance 23
REPORTING SAFETY DEFECTS 25
United States 25
Canada 25
Mexico 25
EVENT DATA RECORDING DEVICES 26
SAFETY INFORMATION 27
SAFETY STATEMENT 27
CERTIFICATION LABELS 29
Safety Certification Label 29
ADVISORY LABELS 31
Advisory Label Locations (On Vehicle) 31
TRUCK-TRACTOR CONSPICUITY 39
CAB ENTRY/EXIT 40
Three-Limb Contact 40
Driver Side 42
Passenger Side 44
Deck Plate Access 46
SAFETY TIPS FOR COLD WEATHER OPERATION 48
Driver Visibility 48
Cab Door Seals and Key Locks 49
Outside Mirror Heater 49
Air Horn Snow Shield 50
Emergency Reflector Kit 50
Fire Extinguisher (Optional) 50
INSTRUMENTS AND CONTROLS 51
CAB INTERIOR 51
INSTRUMENT PANEL 52
Tell-Tales 52
Panel Arrangement 52
INSTRUMENT PANEL GAUGE LAYOUT 53
Panel A 53
Panel B 54
Panel C 55
Panel D 56
Panel E 57
Regeneration 63
Parked Regeneration (If Needed) 65
DPF INHIBIT ROAD SPEED LIMITING (RSL) 67
Function of Optional Switches 71
CAB CLIMATE CONTROL 74
LIGHT CONTROL PANEL 75
STEERING COLUMN 76
Electrical Switch 76
FLOOR PEDALS 77
MISCELLANEOUS CONTROLS 78
Dome Light 78
Air Horn 79
Fresh Air Vent 79
Accessory Power Outlets 79
PRE-TRIP INSPECTION AND DAILY MAINTENANCE 81
PRE-TRIP 81
Pre-Trip Inspection Quick List 81
OPERATION 94
94
New Vehicle Break-In 94
WINDSHIELD WASHER RESERVOIR 96
CAB TILT OPERATION 97
Tilting the Cab 98
Lowering the Cab 100
Bleeding the Cab Tilt System 101
HOSE TENDERS 102
DOORS 103
Standard Door Panel 103
Opening the Cab Door 104
Locking the Cab Door 104
REMOTE KEYLESS ENTRY — (OPTIONAL) 105
Transmitter Operations 106
Battery Replacement 106
SEAT BELTS 110
Seat Belt Operation 110
Fastening Seat Belt 110
Komfort® Latch System 113
SEAT ADJUSTMENT AND RECLINE (IF EQUIPPED) 115
MACK ENGINE INFORMATION 115
Precautions and Warnings 115
Engine Model Designations 117
CRUISE CONTROL OPERATION 118
Speed Control Switches 118
Disengaging Cruise Control 119
MACK POWERLEASH™ ENGINE BRAKE (IF EQUIPPED) 120
Engine Brake Switch 120
How the Engine Brake is Activated 121
Cruise Control with the MACK PowerLeash™ Engine Brake 121
ON THE ROAD WITH THE MACK POWERLEASH™ ENGINE BRAKE 123
Over Flat Terrain 123
Descending a Grade 124
On Slippery Road Surfaces 126
BRAKE OPERATION 128
Air Brake System 128
Automatic Slack Adjusters 129
Parking Brake System 129
Parking Brake Operation 130
Parking 130
Anti-Lock Brake System (ABS) 130
Automatic Traction Control (ATC) (If Equipped) 134
GOOD DRIVING HABITS 136
Weight Ratings 136
Instruments 136
Shutting Down the Engine 136
General Observation 136
STARTING THE VEHICLE 137
General Information 137
Push Button Starters 137
Air Starters 138
Engine Warm-Up 140
Engine Idling 141
Shutting Down the Engine 141
COLD WEATHER OPERATION 144
Cold Weather Starting Tips 144
Engine Block Heaters 145
Winterfronts 146
COUPLING A TRAILER 148
UNCOUPLING A TRAILER 150
MOVING THE VEHICLE — GENERAL INFORMATION 152
Braking 152
Shifting 152
Engine Temperature 153
Clutch (If Equipped) 153
POWER TAKE-OFF (PTO) OPERATION 157
PTO Precautions 157
PTO Classification 158
Side-Mounted PTO Locations 158
PTO Operating Procedures 158
TRANSMISSION SHIFTING INSTRUCTIONS 159
Shifting Instructions for Allison Automatic Transmissions 159
MACK T306G Shifting Instructions 159
MACK TM308 Shifting Instructions 160
MACK TM308M Shifting Instructions 163
MACK TM309 Shifting Instructions 165
MACK TM309M Shifting Instructions 167
MACK T309, T309L and T309LR Shifting Instructions 169
MACK T310 Shifting Instructions 173
MACK T310M, T310ME and T310MLR Shifting Instructions 176
MACK T313-T313L-T313LR Shifting Instructions 180
MACK T31321, T313L21 and T313LR21 Shifting Instructions 185
MACK T318, T318L and T318LR Shifting Instructions 189
MACK T31821, T318L21 and T318LR21 Shifting Instructions 195
AXLES 201
Rear Axles Other Than MACK 201
MACK Rear Axles 201
Engaging the Power Divider Lockout 202
Mack, US10 Emissions Solution 204
DIESEL PARTICULATE FILTERS 204
Extended Idling and Aftertreatment System Conditioning 206
Exhaust Aftertreatment System 208
Safety Information 209
Exhaust Aftertreatment System Components and 210
Selective Catalytic Reduction (SCR) 210
Diesel Exhaust Fluid (DEF) 212
Aftertreatment Diesel Particulate Filter (DPF) 214
Aftertreatment Control Module (ACM) 215
Aftertreatment DPF Regeneration 215
Driver Warnings and On Board Diagnostics (OBD) 217
On Board Diagnostics (OBD) 217
Instrument Cluster 218
Malfunction Indicator Lamp (MIL) 219
Aftertreatment DEF Tank Level – Driver Warning & Inducement 220
Aftertreatment DEF Quality – Driver Warning & Inducement 221
Misfilling Diesel or Aftertreatment DEF Tanks 222
SCR Tampering – Driver Warning & Inducement 223
Warranty and Maintenance 224
Exhaust Aftertreatment System Maintenance 224
Engine Maintenance Intervals 224
MAINTENANCE AND LUBRICATION 225
MAINTENANCE INTRODUCTION 225
TURBOCHARGER 225
CLEANING YOUR VEHICLE 226
Exterior Washing 226
Cab and Hood 228
Chassis 228
Cab Interior 229
Waxing 229
Polishing 229
Winter Warnings 229
TOWING 230
ENGINE OIL LEVEL CHECK 231
Power Steering Reservoir 232
FUEL TANK 234
Fuel Tank Cap 234
FUELING 235
BioDiesel 236
B5 Approval For Mack US10 Certified Products 236
COOLING SYSTEM 238
Coolant Level Check 238
Draining the Cooling System 239
Refilling the Cooling System 239
Protecting the Cooling System 240
Cooling System Maintenance 241
Accessory Drive Belt Routing 242
Accessory Drive Belt Routing 242
HEADLIGHTS 244
Bulb Replacement 244
WHEELS 244
Wheel Inspection 244
Tires 245
BATTERY 248
Jump-Starting Engine 248
ELECTRICAL 249
Circuit Breaker and Relay Panels 249
Electrical Grease 253
METRIC CONVERSIONS 256
METRIC CONVERSIONS 256
DESCRIPTION:
Mack® Truck TerraPro Series (MRU Series) Operation’s Handbook Manual – PDF DOWNLOAD
Foreword:
This manual contains information concerning the operation and function of the Mack Link System. The information in this manual applies to vehicles built April 2010 and later. Please keep this manual in the vehicle at all times.
- Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle. However, key components addressed in this document are represented as accurately as possible.
- The National Highway Traffic Safety Administration (NHTSA) and Mack Trucks, Inc. should be informed immediately if you believe that the vehicle has a defect that could cause a crash, injury or death.
TO THE OWNER:
In Appreciation:
- With proper care and maintenance,
your new Mack® TerraPro™ MRU model will help you gain a competitive
edge with its fuel-efficient drivetrain combinations, low maintenance,
extended service intervals and, eventually, good resale value. - The Mack® TerraPro™ MRU model is available for a wide range of
applications. Because of this versatility, drivetrains and components vary and
operating instructions may differ from one model to another. While every
effort has been made to cover all current arrangements, do not hesitate to
consult your MACK distributor if a question arises. Honest, personal service
is standard with every MACK sale.
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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