Mack® Truck Pinnacle Series (CXU) Operation’s Handbook Manual 22470031 – PDF DOWNLOAD
FILE DETAILS:
Mack® Truck Pinnacle Series (CXU) Operation’s Handbook Manual 22470031 – PDF DOWNLOAD
Language : English
Pages : 338
Downloadable : Yes
File Type : PDF
Size: 12.7 MB
TABLE OF CONTENTS:
Mack® Truck Pinnacle Series (CXU) Operation’s Handbook Manual 22470031 – PDF DOWNLOAD
INTRODUCTION 1
TO THE OWNER 1
In Appreciation 1
About This Handbook 2
THE VEHICLE 3
Basic Configuration 3
Vehicle Management and Control System (V-MAC®) 3
COMPONENT IDENTIFICATION 4
VIN Locations 5
Engine Identification 6
Engine Information Plate 7
Clean Idle Engines 8
Transmission Identification 9
WARRANTY INFORMATION 12
Air Brake System 12
FEDERAL AND CANADIAN EMISSION CONTROL SYSTEM WARRANTY
STATEMENT 13
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT 15
FEDERAL, CANADIAN, AND CALIFORNIA EMISSION CONTROL
WARRANTY STATEMENT 17
Emission Green House Gas Component Warranty (If Equipped) 21
SERVICE LITERATURE 24
MACK Trucks Class 8 –Components Service Manual 24
Class 8 – Custom Collated Service Manual 24
Class 8 – Custom Collated Service Manual on CD 24
CUSTOMER SERVICE 25
Call 1-800-866-1177 for MACK Trucks OneCall™ 25
Questions and Complaints 25
Addresses 26
Additional Assistance 27
REPORTING SAFETY DEFECTS 28
United States 28
Canada 28
Mexico 28
EVENT DATA RECORDING DEVICES 29
SAFETY INFORMATION 30
SAFETY STATEMENT 30
CERTIFICATION LABELS 32
Safety Certification Label 32
ADVISORY LABELS 34
Advisory Label Locations (On Vehicle) 35
Labels Found on Instrument Panel 43
TRUCK-TRACTOR CONSPICUITY 46
CAB ENTRY/EXIT 47
Three-Limb Contact 47
Driver Side 49
Passenger Side 51
Deck Plate Access 53
SAFETY TIPS FOR COLD WEATHER OPERATION 55
Driver Visibility 55
Auxiliary Cab Heater 56
Cab Door Seals and Key Locks 57
Outside Mirror Heater 57
Air Horn Snow Shield 58
Emergency Reflector Kit 58
Fire Extinguisher (Optional) 58
INSTRUMENTS AND CONTROLS 59
CAB INTERIOR 59
Center Console (Day Cab Only) 60
Dead Pedal (Foot Rest) 61
INSTRUMENT PANEL 62
Tell-Tales 62
Panel Arrangement 62
INSTRUMENT PANEL GAUGE LAYOUT 63
Panel A 64
Panel B 65
Panel C 67
Panel D 68
Moving Regeneration 83
Parked Regeneration 84
DPF INHIBIT ROAD SPEED LIMITING (RSL) 86
Function of Optional Switches 91
Radio 98
CAB CLIMATE CONTROL 98
Cab Auxiliary (Sleeper) HVAC Blower Switch 100
SLEEPER CLIMATE CONTROL 101
LIGHT CONTROL PANEL 102
Ambient Floor Lighting 103
LOWER CONSOLE PANEL 104
STEERING COLUMN 105
Combination Starter and Electrical Switch 105
Steering Wheel Adjustment 105
Self-Cancelling Turn Signal Lever 106
Stalk Switch (If Equipped, Co-Pilot® Only) 108
FLOOR PEDALS 110
MISCELLANEOUS CONTROLS 111
Dome Light 111
Interior Cab Lights (Sleeper Cab) 112
Air Horn 112
Fresh Air Vent 113
Cab Air Filter 114
Microphone 115
Accessory Power Outlets 116
OPERATION 119
PRE-TRIP INSPECTION AND DAILY MAINTENANCE 119
Pre-Trip Inspection Quick List 120
New Vehicle Break-In 130
WINDSHIELD WASHER RESERVOIR 133
HOOD OPERATION 134
Opening the Hood 134
Closing the Hood 136
Locking the Hood 137
Closing and Locking Rear Fairing with Paddle Handles 138
HOSE TENDERS 139
DOORS 140
Standard Door Panel 140
Power Door Panel (Optional) 141
Opening the Cab Door 142
Locking the Cab Door 142
Power Window Regulators 143
REMOTE KEYLESS ENTRY — (OPTIONAL) 144
Transmitter Operations 145
Battery Replacement 146
SEAT BELTS 149
Seat Belt Operation 149
Fastening Seat Belt 149
Adjustable D-Ring Shoulder Belts (if equipped) 151
Komfort® Latch System 152
SLEEPER BUNK RESTRAINT 154
Upper Bunk (Optional) 154
Bunk Restraint Operation 155
Bunk Restraint Maintenance 155
SEAT ADJUSTMENT AND RECLINE (IF EQUIPPED) 156
HEATED SEAT (OPTIONAL) 156
SWIVEL SEAT (OPTIONAL) 156
MACK Trucks ENGINE INFORMATION 159
Precautions and Warnings 159
Engine Model Designations 160
CRUISE CONTROL OPERATION 161
Speed Control Switches 161
Setting Cruise Control 162
Disengaging Cruise Control 162
MACK Trucks POWERLEASH™ ENGINE BRAKE (IF EQUIPPED) 163
MACK Trucks POWERLEASH™ ENGINE BRAKE 164
Engine Brake Switch 165
How the Engine Brake is Activated 166
Cruise Control with the MACK Trucks PowerLeash™ Engine Brake 167
MACK Trucks PowerLeash™ Engine Brake without Cruise Control 169
Over Flat Terrain 170
Descending a Grade 171
On Slippery Road Surfaces 173
BRAKE 175
Air Brake System 175
Automatic Slack Adjusters 176
Parking Brake System 177
Parking Brake 177
Parking 177
Anti-Lock Brake System (ABS) 178
Automatic Traction Control (ATC) (If Equipped) 183
GOOD DRIVING HABITS 184
Weight Ratings 184
Instruments 184
Shutting Down the Engine 184
General Observation 184
STARTING THE VEHICLE 185
General Information 185
Push Button Starters 185
Air Starters 186
Engine Warm-Up 189
Engine Idling 189
Shutting Down the Engine 190
COLD WEATHER OPERATION 192
Cold Weather Starting Tips 192
Engine Block Heaters 193
Winterfronts 194
COUPLING A TRAILER 197
UNCOUPLING A TRAILER 199
MOVING THE VEHICLE — GENERAL INFORMATION 201
Braking 201
Shifting 201
Engine Temperature 202
Clutch (If Equipped) 203
POWER TAKE-OFF (PTO) OPERATION 206
PTO Precautions 206
PTO Classification 207
Side-Mounted PTO Locations 207
PTO Operating Procedures 207
TRANSMISSION SHIFTING INSTRUCTIONS 208
Shifting Instructions for Allison Automatic Transmissions 208
MACK Trucks T306G Shifting Instructions 209
MACK Trucks TM308 Shifting Instructions 210
MACK Trucks TM308M Shifting Instructions 212
MACK Trucks TM309 Shifting Instructions 214
MACK Trucks TM309M Shifting Instructions 216
MACK Trucks T309, T309L and T309LR Shifting Instructions 218
MACK Trucks T310 Shifting Instructions 222
MACK Trucks T310M, T310ME and T310MLR Shifting Instructions 224
MACK Trucks T313-T313L-T313LR Shifting Instructions 228
MACK Trucks T31321, T313L21 and T313LR21 Shifting Instructions 233
MACK Trucks T318, T318L and T318LR Shifting Instructions 237
MACK Trucks T31821, T318L21 and T318LR21 Shifting Instructions 243
Precautions When Descending Grades If Vehicle is Equipped with Eaton
AutoShift Generation I and II 249
AXLES 250
Rear Axles Other Than MACK Trucks 250
MACK Trucks Rear Axles 250
Engaging the Power Divider Lockout 251
MACK Trucks, EPA2010 Emissions Solution 253
DIESEL PARTICULATE FILTERS (IF EQUIPPED) 253
Extended Idling and Aftertreatment System Conditioning 256
Exhaust Aftertreatment System 258
Safety Information 259
Exhaust Aftertreatment System Components and Operation 260
Aftertreatment Hydrocarbon Dosing System 260
Selective Catalytic Reduction (SCR) 261
Diesel Exhaust Fluid (DEF) 264
Aftertreatment Diesel Particulate Filter (DPF) 267
Aftertreatment Control Module (ACM) 269
Exhaust Aftertreatment System 270
Driver Warnings and On Board Diagnostics (OBD) 275
On Board Diagnostics (OBD) 275
Instrument Cluster 276
Malfunction Indicator Lamp (MIL) 278
Aftertreatment Driver Warning and Inducement 279
Aftertreatment DEF Tank Level – Driver Warning & Inducement 279
Aftertreatment DEF Quality – Driver Warning & Inducement 281
Aftertreatment Tampering – Driver Warning & Inducement 283
Misfilling Diesel or Aftertreatment DEF Tanks 285
MAINTENANCE AND LUBRICATION 286
MAINTENANCE INTRODUCTION 286
TURBOCHARGER 287
CLEANING YOUR VEHICLE 288
Exterior Washing 288
Cab and Hood 290
Chassis 290
Cab Interior 290
Waxing 291
Polishing 291
Winter Warnings 291
TOWING 292
Towing with MACK Trucks Air (AL or MAXAIR® 40) Suspension (If
Equipped) 294
ENGINE OIL LEVEL CHECK 295
Checking Power Steering Fluid 296
FUEL TANK 297
Fuel Tank Cap 297
FUELING 298
Use of Biodiesel for MACK Trucks US2010 Certified Products 299
COOLING SYSTEM 300
Coolant Level Check 301
Draining the Cooling System 301
Refilling the Cooling System 301
Protecting the Cooling System 302
Cooling System Maintenance 303
Accessory Drive Belt Routing 304
HEADLIGHTS 305
Bulb Replacement 305
LICENSE PLATE MOUNTING 305
WHEELS 306
Wheel Inspection 306
Tires 307
BATTERY 310
Jump-Starting Engine 311
ELECTRICAL 312
Circuit Breaker and Relay Panels 312
Electrical Grease 314
Circuit Protection Charts 315
Electrical Accessory Connection Points 318
Optional Body Builder Connectors (BBM-PK16 Option) 320
METRIC CONVERSIONS 323
METRIC CONVERSIONS 323
DESCRIPTION:
Mack® Truck Pinnacle Series (CXU) Operation’s Handbook Manual 22470031 – PDF DOWNLOAD
Foreword:
DO NOT Remove this manual from the vehicle. It contains important
operational and safety information that is needed by all drivers and
owners of this vehicle.
- This manual contains information concerning the safe operation of
your vehicle. It is extremely important that this information is read
and understood before the vehicle is operated. This manual also
contains a considerable amount of information concerning the vehicle,
such as vehicle identification . Please keep this in the vehicle at all
times. Information from other component manufacturers is supplied
in separate manuals in the Owners Package. - The National Highway Traffic Safety Administration (NHTSA) and
MACK Trucks should be informed immediately if you believe that the
vehicle has a defect that could cause a crash, injury or death.
TO THE OWNER:
In Appreciation:
- With proper care and maintenance, your new MACK ® Pinnacle™ model will help you gain a competitive edge with its fuel-efficient drivetrain combinations, low maintenance, extended service intervals and, eventually, good resale value.
- The MACK ® Pinnacle™ model is available for a wide range of applications. Because of this versatility, drivetrains and components vary and operating instructions may differ from one model to another. While every effort has been made to cover all current arrangements, do not hesitate to consult your MACK Trucks distributor if a question arises. Honest, personal service is standard with every MACK Trucks sale.
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