Mack® Truck Pinnacle Series (CHU Series) Operator’s Handbook Manual 21394649 – PDF DOWNLOAD
FILE DETAILS:
Mack® Truck Pinnacle Series (CHU Series) Operator’s Handbook Manual 21394649 – PDF DOWNLOAD
Language : English
Pages : 313
Downloadable : Yes
File Type : PDF
Size: 8.66 MB
TABLE OF CONTENTS:
Mack® Truck Pinnacle Series (CHU Series) Operator’s Handbook Manual 21394649 – PDF DOWNLOAD
INTRODUCTION 1
TO THE OWNER 1
In Appreciation 1
About This Handbook 2
THE VEHICLE 3
Basic Configuration 3
Vehicle Management and Control System (V-MAC®) 3
COMPONENT IDENTIFICATION 4
VIN Locations 4
Engine Identification 5
Engine Information Plate 6
Clean Idle Engines 7
Transmission Identification 8
WARRANTY INFORMATION 11
Air Brake System 11
ENGINE GASEOUS EMISSION CONTROL SYSTEMS 12
Emissions Control System Warranty 13
ENGINE GASEOUS EMISSIONS CONTROL SYSTEM WARRANTY 15
FEDERAL EMISSION REQUIREMENTS 16
EMISSION CONTROL SYSTEMS WARRANTY — CALIFORNIA 16
Emissions Control System Warranty 18
SERVICE LITERATURE 22
MACK Class 8 –Components Service Manual 22
Class 8 – Custom Collated Service Manual on CD 22
CUSTOMER SERVICE 23
Call 1-800-866-1177 for MACK One-Call™ 23
Questions and Complaints 23
Addresses 24
Additional Assistance 25
REPORTING SAFETY DEFECTS 26
United States 26
Canada 26
Mexico 26
EVENT DATA RECORDING DEVICES 27
SAFETY INFORMATION 28
SAFETY STATEMENT 28
CERTIFICATION LABELS 30
Safety Certification Label 30
ADVISORY LABELS 32
Advisory Label Locations (On Vehicle) 32
TRUCK-TRACTOR CONSPICUITY 43
CAB ENTRY/EXIT 44
Three-Limb Contact 44
Driver Side 46
Passenger Side 48
Deck Plate Access 50
SAFETY TIPS FOR COLD WEATHER 52
Driver Visibility 52
Auxiliary Cab Heater 53
Cab Door Seals and Key Locks 54
Outside Mirror Heater 54
Air Horn Snow Shield 55
Emergency Reflector Kit 55
Fire Extinguisher (Optional) 55
INSTRUMENTS AND CONTROLS 56
CAB INTERIOR 56
INSTRUMENT PANEL 57
Tell-Tales 57
Panel Arrangement 58
INSTRUMENT PANEL GAUGE LAYOUT 59
Panel A 61
Panel B 62
Panel C 64
Panel D 65
Function of Optional Switches 78
CAB CLIMATE CONTROL 85
SLEEPER CLIMATE CONTROL 87
LIGHT CONTROL PANEL 88
LOWER CONSOLE PANEL 89
STEERING COLUMN 90
Combination Starter and Electrical Switch 90
Steering Wheel Adjustment 90
Turn Signal Lever 91
Stalk Switch (If Equipped, Co-Pilot® Only) 92
FLOOR PEDALS 93
MISCELLANEOUS CONTROLS 94
Dome Light 94
Interior Cab Lights (Sleeper Cab) 95
Air Horn 95
Fresh Air Vent 96
Cab Air Filter 97
Microphone 98
Accessory Power Outlets 99
102
PRE-TRIP INSPECTION AND DAILY MAINTENANCE 102
Pre-Trip Inspection Quick List 103
New Vehicle Break-In 114
WINDSHIELD WASHER RESERVOIR 117
HOOD 118
Opening the Hood 118
Closing the Hood 120
Locking the Hood 121
HOSE TENDERS 122
DOORS 123
Standard Door Panel 123
Power Door Panel (Optional) 124
Opening the Cab Door 125
Locking the Cab Door 125
Power Window Regulators 125
REMOTE KEYLESS ENTRY — (OPTIONAL) 126
Transmitter Operations 127
Battery Replacement 128
SEAT BELTS 131
Seat Belt Operation 131
Fastening Seat Belt 131
Adjustable D-Ring Shoulder Belts (if equipped) 133
Komfort® Latch System 134
SLEEPER BUNK RESTRAINT 136
Upper Bunk (Optional) 136
Bunk Restraint 137
Bunk Restraint Maintenance 137
SEAT ADJUSTMENT AND RECLINE (IF EQUIPPED) 138
HEATED SEAT (OPTIONAL) 138
SWIVEL SEAT (OPTIONAL) 138
MACK ENGINE INFORMATION 141
Precautions and Warnings 141
Engine Model Designations 142
CRUISE CONTROL 143
Speed Control Switches 143
Setting Cruise Control 144
Disengaging Cruise Control 144
MACK POWERLEASH™ ENGINE BRAKE (IF EQUIPPED) 145
Engine Brake Switch 146
How the Engine Brake is Activated 147
Cruise Control with the MACK PowerLeash™ Engine Brake 148
ON THE ROAD WITH THE MACK POWERLEASH™ ENGINE BRAKE 149
Over Flat Terrain 149
Descending a Grade 150
On Slippery Road Surfaces 152
BRAKE 154
Air Brake System 154
Automatic Slack Adjusters 155
Parking Brake System 156
Parking Brake 156
Parking 156
Anti-Lock Brake System (ABS) 157
Automatic Traction Control (ATC) (If Equipped) 162
GOOD DRIVING HABITS 163
Weight Ratings 163
Instruments 163
Shutting Down the Engine 163
General Observation 163
STARTING THE VEHICLE 164
General Information 164
Push Button Starters 164
Air Starters 165
Engine Warm-Up 168
Engine Idling 168
Shutting Down the Engine 169
COLD WEATHER OPERATION 171
Cold Weather Starting Tips 171
Engine Block Heaters 172
Winterfronts 173
COUPLING A TRAILER 176
UNCOUPLING A TRAILER 178
MOVING THE VEHICLE — GENERAL INFORMATION 180
Braking 180
Shifting 180
Engine Temperature 181
Clutch (If Equipped) 182
POWER TAKE-OFF (PTO) 186
PTO Precautions 186
PTO Classification 187
Side-Mounted PTO Locations 187
PTO Operating Procedures 187
TRANSMISSION SHIFTING INSTRUCTIONS 188
Shifting Instructions for Allison Automatic Transmissions 188
MACK T306G Shifting Instructions 189
MACK TM308 Shifting Instructions 190
MACK TM308M Shifting Instructions 192
MACK TM309 Shifting Instructions 194
MACK TM309M Shifting Instructions 195
MACK T309, T309L and T309LR Shifting Instructions 198
MACK T310 Shifting Instructions 202
MACK T310M, T310ME and T310MLR Shifting Instructions 205
MACK T313-T313L-T313LR Shifting Instructions 209
MACK T31321, T313L21 and T313LR21 Shifting Instructions 213
MACK T318, T318L and T318LR Shifting Instructions 217
MACK T31821, T318L21 and T318LR21 Shifting Instructions 224
Precautions When Descending Grades If Vehicle is Equipped with Eaton
AutoShift Generation I and II 230
AXLES 231
Rear Axles Other Than MACK 231
MACK Rear Axles 231
Engaging the Power Divider Lockout 233
Mack, EPA2010 Emissions Solution 234
DIESEL PARTICULATE FILTERS (IF EQUIPPED) 234
Extended Idling and Aftertreatment System Conditioning 237
Exhaust Aftertreatment System 238
Safety Information 239
Exhaust Aftertreatment System Components and 240
Selective Catalytic Reduction (SCR) 240
Diesel Exhaust Fluid (DEF) 243
Aftertreatment Diesel Particulate Filter (DPF) 246
Aftertreatment Control Module (ACM) 247
Exhaust Aftertreatment System 248
Driver Warnings and On Board Diagnostics (OBD) 254
On Board Diagnostics (OBD) 254
Instrument Cluster 255
Malfunction Indicator Lamp (MIL) 256
Aftertreatment DEF Tank Level – Driver Warning & Inducement 257
Aftertreatment DEF Quality – Driver Warning & Inducement 258
Misfilling Diesel or Aftertreatment DEF Tanks 259
SCR Tampering – Driver Warning & Inducement 260
Warranty and Maintenance 261
Exhaust Aftertreatment System Maintenance 261
Engine Maintenance Intervals 261
MAINTENANCE AND LUBRICATION 262
MAINTENANCE INTRODUCTION 262
TURBOCHARGER 263
CLEANING YOUR VEHICLE 263
Exterior Washing 264
Cab and Hood 266
Chassis 266
Cab Interior 267
Waxing 267
Polishing 267
Winter Warnings 267
TOWING 268
Towing with MACK Air (AL or MAXAIR® 40) Suspension (If Equipped) 270
ENGINE OIL LEVEL CHECK 271
Oil Change Intervals 272
Engine Maintenance Intervals 273
Power Steering Reservoir 274
FUEL TANK 275
Fuel Tank Cap 275
FUELING 275
B5 Approval For Mack US10 Certified Products 277
COOLING SYSTEM 278
Coolant Level Check 279
Draining the Cooling System 279
Refilling the Cooling System 279
Protecting the Cooling System 280
Cooling System Maintenance 282
Accessory Drive Belt Routing 282
HEADLIGHTS 283
Bulb Replacement 283
WHEELS 286
Wheel Inspection 286
Tires 287
BATTERY 289
Jump-Starting Engine 290
ELECTRICAL 292
Circuit Breaker and Relay Panels 292
Electrical Grease 295
Circuit Protection Charts 295
Electrical Accessory Connection Points 298
METRIC CONVERSIONS 300
METRIC CONVERSIONS 300
DESCRIPTION:
Mack® Truck Pinnacle Series (CHU Series) Operator’s Handbook Manual 21394649 – PDF DOWNLOAD
Foreword:
This manual contains information concerning the and function of the Mack Link System. The information in this manual applies to vehicles built April 2010 and later. Please keep this manual in the vehicle at all times.
- Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle. However, key components addressed in this document are represented as accurately as possible.
- The National Highway Traffic Safety Administration (NHTSA) and Mack Trucks Inc. should be informed immediately if you believe that the vehicle has a defect that could cause a crash, injury or death.
INTRODUCTION
TO THE OWNER
In Appreciation:
- With proper care and maintenance, your new Mack® Pinnacle™ model will help you gain a competitive edge with its fuel-efficient drivetrain combinations, low maintenance, extended service intervals and, eventually, good resale value.
- The Mack® Pinnacle™ model is available for a wide range of applications. Because of this versatility, drivetrains and components vary and operating instructions may differ from one model to another. While every effort has been made to cover all current arrangements, do not hesitate to consult your MACK distributor if a question arises. Honest, personal service is standard with every MACK sale.
INTRODUCTION:
About This Handbook:
This handbook is referred to as the Mack® Pinnacle™ Series Operator’s Handbook. It covers all Mack® Pinnacle™ CHU models. Keep this handbook with the vehicle at all times to ensure that each owner and/or operator will have access to all pertinent information relating to the and handling of this vehicle.
- This handbook was prepared to provide the driver with all relevant information concerning the daily use of this vehicle. Please read it thoroughly; pay particular attention to advisory labels that have been included to draw attention to important issues of operator safety and overall performance.
- Information and illustrations in this handbook are based on the latest production usage at the time of printing and are subject to change without prior notice.
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