Mack Truck Maxitorque Transmission T310 Service Manual(10-126) – PDF DOWNLOAD
FILE DETAILS:
Mack Truck Maxitorque Transmission T310 Service Manual(10-126) – PDF DOWNLOAD
Language : English
Pages : 205
Downloadable : Yes
File Type : PDF
Size: 21.3 MB
DESCRIPTION:
Mack Truck Maxitorque Transmission T310 Service Manual(10-126) – PDF DOWNLOAD
INTRODUCTION
Mack Trucks, Inc. cannot anticipate every possible occurrence that may involve a potential hazard. Accidents can be avoided by recognizing potentially hazardous situations and taking necessary precautions. Performing service procedures correctly is critical to technician safety and safe, reliable vehicle operation.
The following list of general shop safety practices can help technicians avoid potentially hazardous situations and reduce the risk of personal injury. DO NOT perform any services, maintenance procedures or lubrications until this manual has been read and understood.
- Perform all service work on a flat, level surface. Block wheels to prevent vehicle from rolling.
- DO NOT wear loose-fitting or torn clothing. Remove any jewelry before servicing vehicle.
- ALWAYS wear safety glasses and protective shoes. Avoid injury by being aware of sharp corners and jagged edges.
- Use hoists or jacks to lift or move heavy objects.
- NEVER run engine indoors unless exhaust fumes are adequately vented to the outside.
- Be aware of hot surfaces. Allow engine to cool sufficiently before performing any service or tests in the vicinity of the engine.
- Keep work area clean and orderly. Clean up any spilled oil, grease, fuel, hydraulic fluid, etc.
- Only use tools that are in good condition, and always use accurately calibrated torque wrenches to tighten all fasteners to specified torques. In instances where procedures require the use of special tools which are designed for a specific purpose, use only in the manner described in the instructions.
- Do not store natural gas powered vehicles indoors for an extended period of time (overnight) without first removing the fuel.
- Never smoke around a natural gas powered vehicle.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mack Truck Maxitorque Transmission T310 Service Manual(10-126) – PDF DOWNLOAD
INTRODUCTION 1
SAFETY INFORMATION 2
Advisory Labels 2
Service Procedures and Tool Usage 3
EXPLANATION OF NUMERICAL CODE 5
CONVERSION CHART 6
VISUAL IDENTIFICATION 9
TRANSMISSION IDENTIFICATION 10
Unit Identification Stamping Location 10
DESCRIPTION AND OPERATION 13
DESCRIPTION AND OPERATION 14
T310 Transmissions 14
Lubrication 15
Gear Ratios and Shift Pattern 16
T310 Shifting Instructions 17
Power Flow Diagrams 17
COMPONENT LOCATOR 21
COMPONENT LOCATOR 22
TROUBLESHOOTING 23
TROUBLESHOOTING CHARTS 24
MAINTENANCE 27
TRANSMISSION MAINTENANCE 28
Checking Oil Level 28
Changing Oil 29
Change Interval 29
Draining Oil 29
Oil Fill 29
Magnetic Oil Filter Plug 30
Air Breather 30
REPAIR INSTRUCTIONS 31
TRANSMISSION DISASSEMBLY PROCEDURES 32
TRANSMISSION COMPONENT DISASSEMBLY 51
Main Case Shift Cover Disassembly [323] 51
Two-Position Range Shift Cylinder Disassembly [324] 65
Range Shift Valve [323] 66
Main Drive Pinion Disassembly [322] 68
Front Mainshaft Disassembly [322] 71
Rear Mainshaft and Synchronizer Disassembly [322] 78
Synchronizer Disassembly [322] 81
Rear Mainshaft Bearing Cover Disassembly [321] 83
Compound Main Drive Gear Disassembly [322] 84
Front Countershaft Front Bearing Cover Disassembly [321] 85
Front Countershaft Disassembly [322] 86
Front Countershaft Rear Bearing Cover Disassembly [321] 89
Rear Countershaft Disassembly [322] 90
Rear Countershaft Bearing Cover Disassembly [321] 92
Reverse Idler Gear Disassembly [322] 93
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TABLE OF CONTENTS
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INSPECTION OF PARTS 94
Inspection and Cleaning 94
Bearings [322] 94
Gears [322] 94
Shifter Forks, Sliding Clutches and Shift Rails [323] 94
Oil Seals [321] 95
General Inspection 96
General Reassembly Instructions 96
TRANSMISSION COMPONENT REASSEMBLY 97
Reverse Idler Gear Reassembly [322] 97
Rear Countershaft Bearing Cover Reassembly [321] 98
Rear Countershaft Reassembly [322] 99
Front Countershaft Rear Bearing Cover Reassembly [321] 100
Front Countershaft Reassembly [322] 101
Front Countershaft Front Bearing Cover Reassembly [321] 105
Compound Main Drive Gear Reassembly [322] 106
Rear Mainshaft Bearing Cover Reassembly [321] 107
Synchronizer Reassembly [322] 109
Rear Mainshaft Reassembly [322] 112
Front Mainshaft Reassembly [322] 116
Main Drive Pinion Reassembly [322] 124
Range Shift Valve [323] 127
Two-Position Range Shift Cylinder Reassembly [324] 129
Main Case Shift Cover Reassembly [323] 134
TRANSMISSION REASSEMBLY PROCEDURES 147
SPECIFICATIONS 169
SPECIFICATIONS 170
Torque Specifications 170
Gear Identification 172
Fits and Limits 174
General Tolerances 175
Transmission Specifications and Capacities 176
SCHEMATIC & ROUTING DIAGRAMS 177
SCHEMATIC DIAGRAMS 178
Air Piping Diagram 178
Air Control Schematic 179
SPECIAL TOOLS & EQUIPMENT 181
SPECIAL TOOLS AND EQUIPMENT 182
Special Tools 182
DISASSEMBLED VIEWS 183
DISASSEMBLED VIEWS 184
INDEX 191
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M