Mack Truck GraniteTM Series (GU Series) Operator’s Handbook Manual 21394647 – PDF DOWNLOAD
FILE DETAILS:
Mack Truck GraniteTM Series (GU Series) Operator’s Handbook Manual 21394647 – PDF DOWNLOAD
Language : English
Pages : 317
Downloadable : Yes
File Type : PDF
Size: 6.31 MB
TABLE OF CONTENTS:
Mack Truck GraniteTM Series (GU Series) Operator’s Handbook Manual 21394647 – PDF DOWNLOAD
INTRODUCTION 1
TO THE OWNER 1
In Appreciation 1
About This Handbook 2
THE VEHICLE 3
Basic Configuration 3
Vehicle Management and Control System (V-MAC®) 3
COMPONENT IDENTIFICATION 4
VIN Locations 4
Engine Identification 5
Engine Information Plate 6
Clean Idle Engines 7
Transmission Identification 7
WARRANTY INFORMATION 10
Air Brake System 11
ENGINE GASEOUS EMISSION CONTROL SYSTEMS 11
Emissions Control System Warranty 13
ENGINE GASEOUS EMISSIONS CONTROL SYSTEM WARRANTY 15
FEDERAL EMISSION REQUIREMENTS 16
EMISSION CONTROL SYSTEMS WARRANTY — CALIFORNIA 16
Emissions Control System Warranty 18
SERVICE LITERATURE 22
– MACK Class 8 –Components Service Manual 22
– Class 8 – Custom Collated Service Manual 22
– Class 8 – Custom Collated Service Manual on CD 22
CUSTOMER SERVICE 23
Call 1-800-866-1177 for MACK OneCall™ 23
Questions and Complaints 23
Addresses 24
Additional Assistance 25
REPORTING SAFETY DEFECTS 26
United States 26
Canada 26
Mexico 26
EVENT DATA RECORDING DEVICES 27
SAFETY INFORMATION 28
SAFETY STATEMENT 28
CERTIFICATION LABELS 30
Safety Certification Label 30
ADVISORY LABELS 32
Advisory Label Locations (On Vehicle) 33
TRUCK-TRACTOR CONSPICUITY 43
CAB ENTRY/EXIT 44
Three-Limb Contact 44
Driver Side 46
Passenger Side 48
Deck Plate Access 50
SAFETY TIPS FOR COLD WEATHER OPERATION 52
Driver Visibility 52
Cab Door Seals and Key Locks 53
Outside Mirror Heater 53
Air Horn Snow Shield 54
Emergency Reflector Kit 54
Fire Extinguisher (Optional) 54
INSTRUMENTS AND CONTROLS 55
CAB INTERIOR 55
INSTRUMENT PANEL 56
Tell-Tales 56
Panel Arrangement 57
INSTRUMENT PANEL GAUGE LAYOUT 58
Panel A 60
Panel B 61
Panel C 63
Panel D 64
Function of Optional Switches 80
CAB CLIMATE CONTROL 87
SLEEPER CLIMATE CONTROL 89
LIGHT CONTROL PANEL 90
LOWER CONSOLE PANEL 91
STEERING COLUMN 92
Combination Starter and Electrical Switch 92
Steering Wheel Adjustment 92
Turn Signal Lever 93
Stalk Switch (If Equipped, Co-Pilot® Only) 94
FLOOR PEDALS 95
MISCELLANEOUS CONTROLS 96
Dome Light 96
Interior Cab Lights (Sleeper Cab) 97
Air Horn 97
Fresh Air Vent 98
Cab Air Filter 99
Microphone 99
Accessory Power Outlets 100
OPERATION 103
PRE-TRIP INSPECTION AND DAILY MAINTENANCE 103
Pre-Trip Inspection Quick List 104
New Vehicle Break-In 115
WINDSHIELD WASHER RESERVOIR 117
HOOD OPERATION 118
Opening the Hood 118
Closing the Hood 120
Locking the Hood 121
Snowplow Hood Option 122
HOSE TENDERS 123
DOORS 124
Standard Door Panel 124
Power Door Panel (Optional) 125
Opening the Cab Door 126
Locking the Cab Door 126
Power Window Regulators 126
REMOTE KEYLESS ENTRY — (OPTIONAL) 127
Transmitter Operations 128
Battery Replacement 128
SEAT BELTS 132
Seat Belt Operation 132
Fastening Seat Belt 132
Adjustable D-Ring Shoulder Belts (if equipped) 134
Komfort® Latch System 135
SEAT ADJUSTMENT AND RECLINE (IF EQUIPPED) 137
MIRROR BREAKAWAY STRUT 138
MACK ENGINE INFORMATION 139
Precautions and Warnings 139
Engine Model Designations 140
TIRE PRESSURE CONTROL SYSTEM (IF EQUIPPED) 141
Operating the Dana Tire Pressure Control System 141
Tire Changing Procedure 147
CRUISE CONTROL OPERATION 149
Speed Control Switches 149
Setting Cruise Control 149
Disengaging Cruise Control 150
MACK POWERLEASH™ ENGINE BRAKE (IF EQUIPPED) 151
Engine Brake Switch 151
How the Engine Brake is Activated 152
Cruise Control with the MACK PowerLeash™ Engine Brake 153
ON THE ROAD WITH THE MACK POWERLEASH™ ENGINE BRAKE 154
Over Flat Terrain 154
Descending a Grade 155
On Slippery Road Surfaces 157
BRAKE OPERATION 159
Air Brake System 159
Automatic Slack Adjusters 160
Parking Brake System 160
Parking Brake Operation 161
Parking 161
Anti-Lock Brake System (ABS) 161
Automatic Traction Control (ATC) (If Equipped) 166
GOOD DRIVING HABITS 168
Weight Ratings 168
Instruments 168
Shutting Down the Engine 168
General Observation 168
STARTING THE VEHICLE 169
General Information 169
Push Button Starters 169
Air Starters 170
Engine Warm-Up 173
Engine Idling 173
Shutting Down the Engine 174
COLD WEATHER OPERATION 176
Cold Weather Starting Tips 176
Engine Block Heaters 177
Winterfronts 178
COUPLING A TRAILER 181
UNCOUPLING A TRAILER 183
MOVING THE VEHICLE — GENERAL INFORMATION 185
Braking 185
Shifting 185
Engine Temperature 186
Clutch (If Equipped) 186
POWER TAKE-OFF (PTO) OPERATION 191
PTO Precautions 191
PTO Classification 192
Side-Mounted PTO Locations 192
PTO Operating Procedures 192
TRANSMISSION SHIFTING INSTRUCTIONS 193
Shifting Instructions for Allison Automatic Transmissions 193
MACK T306G Shifting Instructions 194
MACK TM308 Shifting Instructions 195
MACK TM308M Shifting Instructions 197
MACK TM309 Shifting Instructions 200
MACK TM309M Shifting Instructions 202
MACK T309, T309L and T309LR Shifting Instructions 204
MACK T310 Shifting Instructions 208
MACK T310M, T310ME and T310MLR Shifting Instructions 210
MACK T313-T313L-T313LR Shifting Instructions 214
MACK T31321, T313L21 and T313LR21 Shifting Instructions 218
MACK T318, T318L and T318LR Shifting Instructions 222
MACK T31821, T318L21 and T318LR21 Shifting Instructions 228
AXLES 234
Rear Axles Other Than MACK 234
MACK Rear Axles 234
Engaging the Power Divider Lockout 235
All-Wheel-Drive in GU Chassis (If Equipped) 236
Extended Idling and Aftertreatment System Conditioning 238
Mack, EPA2010 Emissions Solution 239
DIESEL PARTICULATE FILTERS (IF EQUIPPED) 239
Extended Idling and Aftertreatment System Conditioning 242
Exhaust Aftertreatment System 243
Safety Information 244
Exhaust Aftertreatment System Components and 245
Selective Catalytic Reduction (SCR) 245
Diesel Exhaust Fluid (DEF) 248
Aftertreatment Diesel Particulate Filter (DPF) 251
Aftertreatment Control Module (ACM) 252
Exhaust Aftertreatment System 253
Driver Warnings and On Board Diagnostics (OBD) 258
On Board Diagnostics (OBD) 258
Instrument Cluster 259
Malfunction Indicator Lamp (MIL) 260
Aftertreatment DEF Tank Level – Driver Warning & Inducement 261
Aftertreatment DEF Quality – Driver Warning & Inducement 262
Misfilling Diesel or Aftertreatment DEF Tanks 263
SCR Tampering – Driver Warning & Inducement 264
Warranty and Maintenance 265
Exhaust Aftertreatment System Maintenance 265
Engine Maintenance Intervals 265
MAINTENANCE AND LUBRICATION 266
MAINTENANCE INTRODUCTION 266
TURBOCHARGER 267
CLEANING YOUR VEHICLE 268
Exterior Washing 268
Cab and Hood 270
Chassis 270
Cab Interior 271
Waxing 271
Polishing 271
Winter Warnings 271
TOWING 272
ENGINE OIL LEVEL CHECK 274
Chassis Equipped with Snowplow Hood Option 275
Power Steering Reservoir 276
FUEL TANK 277
Fuel Tank Cap 277
FUELING 278
BioDiesel 279
B5 Approval For Mack US10 Certified Products 280
COOLING SYSTEM 281
Coolant Level Check 281
Draining the Cooling System 282
Refilling the Cooling System 282
Protecting the Cooling System 282
Cooling System Maintenance 284
Accessory Drive Belt Routing 284
HEADLIGHTS 286
Bulb Replacement 286
WHEELS 287
Wheel Inspection 287
Tires 288
BATTERY 291
Jump-Starting Engine 291
ELECTRICAL 293
Circuit Breaker and Relay Panels 293
Electrical Grease 296
Circuit Protection Charts 296
Electrical Accessory Connection Points 299
METRIC CONVERSIONS 304
METRIC CONVERSIONS 304
DESCRIPTION:
Mack Truck GraniteTM Series (GU Series) Operator’s Handbook Manual 21394647 – PDF DOWNLOAD
Foreword :
This manual contains information concerning the operation and function of the Mack Link System. The information in this manual applies to vehicles built April 2010 and later. Please keep this manual in the vehicle at all times.
- Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle. However, key components addressed in this document are represented as accurately as possible.
- The National Highway Traffic Safety Administration (NHTSA) and Mack Trucks Inc. should be informed immediately if you believe that the vehicle has a defect that could cause a crash, injury or death.
TO THE OWNER
In Appreciation
- With proper care and maintenance,
your new Mack® Granite™ GU model will help you gain a competitive edge
with its fuel-efficient drivetrain combinations, low maintenance, extended
service intervals and, eventually, good resale value. - The Mack® Granite™ GU model is available for a wide range of applications.
Because of this versatility, drivetrains and components vary and operating
instructions may differ from one model to another. While every effort has
been made to cover all current arrangements, do not hesitate to consult your
MACK distributor if a question arises. Honest, personal service is standard
with every MACK sale.
About This Handbook:
- This handbook is referred to as the Mack® Granite™ GU Series Operator’s
Handbook. It covers all Mack® Granite™ GU models. Its identification number
is. Keep this handbook with the vehicle at all times to ensure that each owner
and/or operator will have access to all pertinent information relating to the
operation and handling of this vehicle. - This handbook was prepared to provide the driver with all relevant information
concerning the daily operation of this vehicle. Please read it thoroughly;
pay particular attention to advisory labels that have been included to draw
attention to important issues of operator safety and overall performance. - Information and illustrations in this handbook are based on the latest
production usage at the time of printing and are subject to change without
prior notice.
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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