Lull 644B 6K 844C 8k 1044C & 10K Illustrated Parts Manual – PDF DOWNLOAD
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Lull 644B 6K 844C 8k 1044C & 10K Illustrated Parts Manual – PDF DOWNLOAD
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Language: English
Brand: LULL
TABLE OF CONTENTS:
Lull 644B 6K 844C 8k 1044C & 10K Illustrated Parts Manual – PDF DOWNLOAD
Drive Train Group Assembly..1.1
Drive Train Group Assembly..1.2
Front Drive Shaft Assembly.2.1
Drive Train Group Assembly..1.3
Front Drive Shaft Assembly.2.2
Rear Drive Shaft Assembly..3.1
Rear Drive Shaft Assembly..3.2
Differential Carrier Assembly – Front Axle (PS 7036).4.1
Differential Carrier Assembly – Rear Axle (PS 7036).5.1
Steer Axle Shafts & Knuckle Assembly (PS 7036).6.1
Steer Axle Shafts & Knuckle Assembly (PS 7036).6.2
Wheel End Assembly – With Wet Disc Brakes (PS 7036)..7.1
Wheel End Assembly – With Wet Disc Brakes (PS 7036)..7.2
Drive Flange Assembly (PS 7036).8.1
Tie Rod & Steer Cylinder Mounting Assembly (PS 7036)..9.1
Steer Cylinder Assembly (PS 7036).10.1
Steer Cylinder Assembly (PS 7036).10.1.1
Differential Carrier Assembly – Front Axle (PS 8036).14.1
Differential Carrier Assembly – Rear Axle (PS 8036).15.1
Steer Axle Shafts & Knuckle Assembly (PS 8036).16.1
Wheel End Assembly – With Wet Disc Brakes (PS 8036)..17.1
Wheel End Assembly – With DRY Disc Brakes (PS 8036).17.2
Drive Flange Assembly (PS 8036).18.1
Tie Rod & Steer Cylinder Mounting Assembly (PS 8036)..19.1
Steer Cylinder Assembly (PS 8036).20.1
Converter & Flex Plate (3WG00).24.1
Gearbox Housing (3WG00).25.1
Input Group (3WG00).26.1
Clutch Pack, Forward1,st Gear (3WG00) (1 of)..27.1
Clutch Pack, Forward1,st Gear (3WG00) (2 of)..27.1
Clutch Pack, Reverse2,nd Gear (3WG00) (1 of).28.1
Clutch Pack, Reverse2,nd Gear (3WG00) (2 of).28.1
Clutch Pack,3rd Gear (3WG00) (1 of).29.1
Clutch Pack,3rd Gear (3WG00) (2 of).29.1
Output Group (3WG00).30.1
Power Take-Off & Filter (3WG00)..31.1
Gearshift System (3WG00).32.1
Control Valve (3WG00)..33.1
Oil Tubes & Dipstick (3WG00).34.1
Converter & Flex Plate (4WG00).38.1
Gearbox Housing (4WG00).39.1
Input Group & Layshaft (4WG00).40.1
Clutch Pack, Forward 1,st Gear (4WG00) (1 of).41.1
Clutch Pack, Forward 1,st Gear (4WG00) (2 of)..41.1
Clutch Pack, Reverse, 2nd Gear (4WG00) (1 of).42.1
Clutch Pack, Reverse, 2nd Gear (4WG00) (2 of).42.1
Clutch Pack, 3rd Gear (4WG00) (1 of).43.1
Clutch Packb3rd Gear (4WG00) (2 of).43.1
Clutch Pack, 4th Gear (4WG00) (1 of).44.1
Clutch Pack, 4th Gear (4WG00) (2 of).44.1
Output Group (4WG00).45.1
Power Take- Off & Filter (4WG00).46.1
Gearshift System (4wg00).47.1
Control Valve (4WG00)..48.1
Oil Tubes & Dipstick (4WG00).49.1
Transmission Oil Cooler Assembly.53.1
Transmission Oil Cooler Assembly.53.1.1
Park Brake Assembly.54.1
Park Brake Cylinder Mounting & Linkage Assembly.55.1
Park Brake Cylinder Mounting & Linkage Assembly.55.1.1
Engine Mounting & Fuel Lines (Deere039D).1.1
Exhaust Assembly (Deere039D).2.1
Air Cleaner Assembly (Deere039D)..3.1
Radiator Group Assembly (Deere039D).4.1
Throttle Group Assembly (Deere039D).5.1
Throttle Group Assembly (Deere039D).5.1.1
Engine Mounting & Fuel Lines (Deere039T).6.1
Exhaust Assembly (Deere039T).7.1
Air Cleaner Assembly (Deere039T).8.1
Radiator Group Assembly (Deere039T).9.1
Throttle Group Assembly (Deere039T).10.1
Throttle Group Assembly (Deere039T).10.1.1
Engine Mounting & Fuel Lines (Deere045T00
Exhaust Assembly (Deere045T00
Air Cleaner Assembly (Deere045T00
Radiator Group Assembly (Deere045T00
Throttle Group Assembly (Deere045T00
Engine Mounting & Fuel Lines (Deere045T15
Exhaust Assembly (Deere045T15
Air Cleaner Assembly (Deere045T15
Radiator Group Assembly (Deere045T15
Throttle Group Assembly (Deere045t15
Throttle Group Assembly (Deere045T15
Engine Mounting & Fuel Lines (Deere 6068D).21.1
Exhaust Assembly (Deere 6068D).22.1
Air Cleaner Assembly (Deere 6068D)..23.1
Radiator Group Assembly (Deere 6068D).24.1
Throttle Group Assembly (Deere 6068D).25.1
Engine Mounting & Fuel Lines (CumminsB3.9).26.1
Engine Mounting & Fuel Lines (CumminsB3.9).26.1.1
Exhaust Assembly (CumminsB3.9).27.1
Air Cleaner Assembly (CumminsB3.9).28.1
Radiator Group Assembly (CumminsB3.9).29.1
Radiator Group Assembly (CumminsB3.9)2.29.1.1
Throttle Group Assembly (CumminsB3.9).30.1
Throttle Group Assembly (CumminsB3.9).30.1.1
Engine Mounting & Fuel Lines (CumminsBT3.9).31.1
Engine Mounting & Fuel Lines (CumminsBT3.9).31.1.1
Exhaust Assembly (CumminsBT3.9).32.1
Air Cleaner Assembly (CumminsBT3.9).33.1
Air Cleaner Assembly (CumminsBT3.9).33.1.1
Radiator Group Assembly (CumminsBT3.9).34.1
Radiator Group Assembly (CumminsBT3.9).34.1.1
Throttle Group Assembly (CumminsBT3.9).35.1
Throttle Group Assembly (CumminsBT3.9).35.1.1
Throttle Group Assembly (CumminsBT3.9).35.1.2
Engine Mounting & Fuel Lines (Cummins 6B5.9).36.1
Exhaust Assembly (Cummins 6B5.9).37.1
Air Cleaner Assembly (Cummins 6B5.9).38.1
Radiator Group Assembly (Cummins 6B5.9)..39.1
Throttle Group Assembly (Cummins 6b5.9).40.1
Throttle Group Assembly (Cummins 6B5.9).40.1.1
Engine Mounting & Fuel Lines (Deere045D).41.1
Exhaust Assembly (Deere045D).42.1
Air Cleaner Assembly (Deere045D).43.1
Radiator Group Assembly (Deere045D)..44.1
Throttle Group Assembly (Deere045D).45.1
Section — Frame and Operator’s Compartment
Main Frame Assembly.1.1
Main Frame Assembly.1.1.1
Main Frame Assembly.1.2
Main Frame Assembly.1.3
Main Frame Assembly.1.3.1
Main Frame Assembly.1.4
Operator’s Compartment Assembly..2.1
Operator’s Compartment Assembly..2.1.1
Operator’s Compartment Assembly.2.2
Operator’s Compartment Assembly.2.2.1
Instrument Panel Assembly.3.1
Instrument Panel Assembly.3.1.1
Instrument Panel Assembly.3.1.2
Steer Column Assembly.4.1
Outrigger Assembly.5.1
Section — Boom and Transfer Carriage
Transfer Carriage/Boom Cradle Assembly.1.1
Transfer Carriage/Boom Cradle Assembly.1.2
Outer Boom Assembly (2-Section).2.1
Outer Boom Assembly (2-Section).2.1.1
Inner Boom Assembly (2-Section).3.1
Outer Boom Assembly (3-Section).4.1
Outer Boom Assembly (3-Section).4.1.1
Outer Boom Assembly (3-Section).4.1.2
Outer Boom Assembly (3-Section).4.1.3
Middle Boom Assembly (3-Section).5.1
Middle Boom Assembly (3-Section).5.1.1
Middle Boom Assembly (3-Section).5.1.2
Middle Boom Assembly (3-Section).5.1.3
Middle Boom Assembly (3-Section).5.1.4
Middle Boom Assembly (3-Section).5.1.5
Inner Boom Assembly (3-Section).6.1
Inner Boom Assembly (3-Section).6.1.1
Outer Boom Assembly (4-Section).7.1
Outer Boom Assembly (4-Section).7.1.1
Outer Boom Assembly (4-Section).7.1.2
Outer Boom Assembly (4-Section).7.1.3
Rear Middle Boom Assembly (4-Section).8.1
Rear Middle Boom Assembly (4-Section).8.1.1
forward Middle Boom Assembly (4-Section)..9.1
Forward Middle Boom Assembly (4-Section).9.1.1
Forward Middle Boom Assembly (4-Section).9.1.2
Inner Boom Assembly (4-Section).10.1
Quick Attach Group Assembly (Weldment Type).11.1
Quick Attach Group Assembly (Cast Type).11.1.1
Quick Attach Group Assembly (Cast Type).11.1.2
Section — Boom and Transfer Hydraulics
Hoist & Rear Carriage Tilt Hydraulic circuit.1.1
Hoist & Rear Carriage Tilt Hydraulic circuit.1.1.1
Hoist & Rear Carriage Tilt Hydraulic circuit.1.2
Hoist & Rear Carriage Tilt Hydraulic circuit.1.2.1
Hoist & Rear Carriage Tilt Hydraulic circuit.1.3
Hoist & Rear Carriage Tilt Hydraulic circuit.1.3.1
Hoist & Rear Carriage Tilt Hydraulic circuit.1.4
Hoist & Rear Carriage Tilt Hydraulic circuit.1.4.1
Rear Carriage Tilt Cylinder Assembly.2.1
Rear Carriage Tilt Cylinder Assembly.2.1.1
Rear Carriage Tilt Cylinder Assembly.2.2
Hoist Cylinder Assembly.3.1
Hoist Cylinder Assembly.3.2
Transfer Hydraulic Circuit.4.1
Transfer Hydraulic Circuit.4.1.1
Transfer Cylinder Assembly..5.1
Transfer Cylinder Assembly..5.1.1
Boom Hydraulic Circuit (2-Section).6.1
Boom Hydraulic Circuit (2-Section).6.1.1
Boom Hydraulic Circuit (2-Section).6.2
Boom Hydraulic Circuit (2-Section).6.2.1
Boom Extension Cylinder Assembly (2-Section).7.1
Boom Extension Cylinder Assembly (2-Section).7.1.1
Boom Hydraulic Circuit (3-Section).8.1
Boom Hydraulic Circuit (3-Section).8.1.1
Boom Hydraulic Circuit (3-Section)..8.1.2
Boom Hydraulic Circuit (3 Section).8.2
Boom Hydraulic Circuit (3 Section).8.2.1
Boom Hydraulic Circuit (3 Section).8.2.2
Boom Extension Cylinder Assembly (3-Section).9.1
Boom Hydraulic Circuit (4-Section)..10.1
Boom Hydraulic Circuit (4-Section)..10.1.1
Boom Hydraulic Circuit (4-Section)..10.1.2
Boom Hydraulic Circuit (4-Section).10.1.3
Boom Hydraulic circuit (4-Section).10.1.4
Boom Hydraulic Circuit (4-Section).10.2
Boom Hydraulic Circuit (4-Section)..10.2.1
Boom Hydraulic Circuit (4-Section)..10.2.2
Boom Hydraulic Circuit (4-Section)..10.2.3
Boom Extension Cylinder Assembly (4-Section).11.1
Front Carriage Tilt Cylinder Assembly.12.1
Front Carriage Tilt Cylinder Assembly.12.2
Section 6 — Pump, Suction – Return and Valve Plate
Components
Pump, Suction – Return Hydraulic Circuit 6.1.1
Pump, Suction – Return Hydraulic Circuit 6.1.1.1
Pump, Suction – Return Hydraulic Circuit 6.1.2
Valve Plate Components Assembly 6.2.1
Valve Plate Components Assembly 6.2.2
6 – Port Circuit Selector Valve Assembly 6.3.1
Frame Tilt Lockout Valve 6.4.1
Hydraulic boom Control Valve Assembly (2-Spool) 6.5.1
Relief Valve Assembly 6.6.1
Hydraulic Control Valve Assembly 6.7.1
Hydraulic Control Valve Assembly 6.7.2
Valve Section Assy – transfer/Auxiliary/Frame Tilt/Outriggers 6.8.1
Valve Section Assembly – Carriage Fork Tilt 6.9.1
Control Manifold Assembly 6.10.1
Pump Unloader Circuit (Natural Engines Only) 6.11.1
Pump unloader Valve Assembly 6.12.1
Pump, Suction – Return Hydraulic Circuit – Mid Inlet 6.15.1
Pump, Suction – Return Hydraulic Circuit – Mid Inlet 6.15.2
Valve Plate Components Assembly (Mid Inlet) 6.16.1
Valve Plate Components Assembly (Mid Inlet) 6.16.1.1
Valve Plate Components Assembly (Mid Inlet) 6.16.2
Valve Plate Components Assembly (Mid Inlet) 6.16.2.1
6 – Port Circuit Selector Valve Assembly 6.17.1
Pump-Valve Sub Assembly 6.18.1
Pump-Valve Sub Assembly 6.18.1.1
Hydraulic Control Valve Assembly – (Mid Inlet) 6.19.1
Hydraulic Control Valve Assembly – (Mid Inlet) 6.19.2
Hydraulic Control Valve Assembly – (Mid Inlet) 6.19.3
Valve Section Assembly – boom 6.20.1
Valve Section Assembly – Fr. Tilt./Transfer/Aux./Outrig./Unloader 6.21.1
Valve Section Assembly – Carriage Fork Tilt 6.22.1
Relief Valve Assembly 6.23.1
Relief Valve Assembly – Mid inlet 6.24.1
Hydraulic Return Line Filter Assembly. 6.27.1
Pressure Filter Assembly. 6.28.1
Pressure Filter Assembly. 6.28.1.1
Section 7 — Control Hydraulics
Joystick Control Hydraulic Circuit 7.1.1
Joystick Control Hydraulic Circuit 7.1.2
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit 7.2.1
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit 7.2.2
Test Port Hydraulics Circuit 7.3.1
Oscillation Control Block Assembly 7.4.1
Joystick Control Hydraulic Circuit (Mid Inlet) 7.7.1
Joystick Control Hydraulic Circuit (Mid Inlet) 7.7.1.1
Joystick Control Hydraulic Circuit (Mid Inlet) 7.7.2
Joystick Control Hydraulic Circuit (Mid Inlet) 7.7.2.1
Joystick Control Hydraulic Circuit (Mid Inlet) 7.7.3
Joystick Control Hydraulic Circuit (Mid Inlet) 7.7.3.1
Joystick Control Hydraulic Circuit (Mid Inlet) 7.7.4
Joystick Control Hydraulic Circuit (Mid Inlet) 7.7.4.1
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit 7.8.1
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit 7.8.1.1
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit 7.8.1.2
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit 7.8.2
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit 7.8.2.1
Frame Tilt & Rear Oscillation Lock Hydraulic Circuit 7.8.2.2
Rear Axle Stabilizer Control Valve Assembly 7.9.1
Rear Axle Stabilizer Control Valve Assembly 7.9.1.1
Test Port Hydraulics Assembly 7.10.1
Test Port Hydraulics Assembly 7.10.1.1
Oscillation Control Block Assembly 7.11.1
Oscillation Control Block Assembly 7.11.1.1
Inline fliter Assembly 7.12.1
Joystick Control Valve Assembly 7.14.1
Frame Tilt Control Valve Assembly. 7.15.1
Frame Tilt Cylinder Assembly 7.16.1
Frame Tilt Cylinder Assembly7.16.1.1
Rear Oscillation Lock Cylinder Assembly 7.17.1
Outrigger Hydraulics Circuit 7.20.1
Outrigger Hydraulics Circuit 7.20.1.1
Outrigger Hydraulics Circuit 7.20.1.2
Outrigger Hydraulics Circuit 7.20.1.3
Outrigger Control valve Assembly 7.21.1
3 Handle Single Axis Control Valve Assembly 7.21.1.1
Outrigger Over-Ride Valve Assembly 7.22.1
Outrigger Cylinder Assembly 7.23.1
Boom Extend Lockout Valve Assembly 7.24.1
Section 8 — Steering and Brake Hydraulics
Steering Hydraulic Circuit 8.1.1
Service Brake Hydraulic Circuit 8.2.1
Service Brake Valve Assembly 8.3.1
Park Brake Hydraulic Circuit. 8.4.1
Steering Hydraulic Circuit (Mid Inlet) 8.7.1
Service Brake Hydraulic Circuit (Mid Inlet) 8.8.1
Service Brake Hydraulic Circuit (Mid Inlet) 8.8.1.1
Service Brake Hydraulic Circuit (Mid Inlet) 8.8.2
Service Brake Hydraulic Circuit (Mid Inlet) 8.8.2.1
Service Brake Valve Assembly (Mid Inlet). 8.9.1
Park Brake Hydraulic Circuit (Mid Inlet). 8.10.1
Park Brake Hydraulic Circuit (Mid Inlet). 8.10.1.1
Park Brake Valve Assembly 8.13.1
Accumulator Assembly 8.14.1
Section 9 — Electrical
Electrical Group – Operator’s Compartment 9.1.1
Electrical Group – Operator’s Compartment 9.1.1.1
Electrical Group – Operator’s Compartment 9.1.1.2
Electrical Mounting Panel – Fuses, Relays & Buzzer. 9.2.1
Electrical Mounting Panel – Fuses, Relays & Buzzer. 9.2.1.1
Electrical Mounting Panel – Fuses, Relays & Buzzer. 9.2.1.2
Electrical Group – Transmission Control 9.3.1
Electrical Group – Transmission Control 9.3.1.1
Electrical Group – Transmission Control 9.3.1.2
Electrical Group – Frame (Valve Plate) 9.4.1
Electrical Group – Frame (Valve Plate) 9.4.1.1
Electrical Group – Frame (Valve Plate) 9.4.1.2
Electrical Group – Frame (Valve Plate) 9.4.1.3
Electrical Group – Outrigger/Boom Extend Lockout. 9.5.1
Electrical Group – Outrigger/Boom Extend Lockout. 9.5.1.1
Electrical Group – Engine (Deere)039D &039T. 9.6.1
Electrical Group – Engine (Deere)045D,045T & 6068D 9.6.2
Electrical Group – Engine (Deere)045D,045T & 6068D 9.6.2.1
Electrical Group – Engine (Cummins)BT3.9. 9.7.1
Electrical Group – Engine (Cummins)BT3.9 9.7.1.1
Electrical Group – Engine (Cummins)B3.9 9.7.2
Electrical Group – Engine (Cummins)B3.9 EPA. 9.7.2.1
Electrical Group – Engine (Cummins) 6BT5.9. 9.7.3
Section0 — Decals
Section0 — Optional Equipment
Decal Group Common0.1.1
Decal Group Common10.1.1.1
Decal Group & Flip Cards0.2.1
(Optional) Hydraulic Oil Cooler Assembly.0.6.1
(Optional) Hydraulic Oil Cooler Assembly.10.6.1.1
Window Assembly, Enclosed Cab0.10.1
Door Assembly, Enclosed Cab0.11.1
Windshield Assembly, Enclosed Cab0.12.1
Windshield Wiper Assembly, Enclosed Cab0.13.1
Insulation Assembly, Enclosed Cab0.14.1
Second Auxiliary Hydraulic Circuit (4-Section)0.20.1
Second Auxiliary Hydraulic Circuit (4-Section)0.20.1.1
Second Auxiliary Hydraulic circuit (4-Section)0.20.1.2
Second Auxiliary Hydraulic circuit (4-Section)0.20.1.3
(Optional) Drive Lockout Override0.22.1
(Optional) Transmission Disconnect Override Valve0.23.1
(Optional) Work light Assembly0.25.1
(Optional) Work light Assembly0.25.1.1
(Optional) Roadway Lights Assembly0.26.1
(Optional) Roadway Lights Assembly (Mid Inlet)0.26.1.1
(Optional) Roadway Lights Dash Harness w/o Circuit Board0.27.1
(Optional) Roadway Lights Dash Harness w/Circuit Board0.27.1.1
(Optional) Strobe/ Rotating Beacon Lights0.28.1
Section1 — Attachments
Standard (Non-Tilt) Fork Carriage Assembly, Model 80.1.1.1
Standard (Non-Tilt) Fork Carriage Assembly, Model00.1.1.2
Framers (Non-Tilt) Fork Carriage Assembly, Model 8 741.2.1
Framers (Non-Tilt) Fork Carriage Assembly, Model0 741.2.2
Standard Tilting Fork Carriage Assembly, Model 8T501.3.1
Standard Tilting Fork Carriage Assembly, Model0T501.3.2
Framers Tilting Fork Carriage Assembly, Model 8T741.4.1
Framers Tilting Fork Carriage Assembly, Model0T741.4.2
Tilting Carriage Cylinder Assembly1.5.1
Tower Assembly1.10.1
Carriage Assembly, Tower, Tilting.1.11.1
Carriage Assembly Tower (Non-Tilt)1.12.1
Tower Quick Attach Lock Plate Assembly1.13.1
Tower Cylinder Assembly1.14.1
Carriage Assembly Single Fork Positioning.1.16.1
Carriage Assembly Dual Fork Positioning1.17.1
Fork Positioning Cylinder Assembly1.18.1
Truss Boom Assembly, ModelTB101.20.1
Truss Boom Assembly With Winch, ModelTBW10.1.21.1
Utility Bucket.25 Cu.
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