Komatsu WA180-3 Wheel Loader Operator & Maintenance Manual
FILE DETAILS:
Komatsu WA180-3 Wheel Loader Operator & Maintenance Manual
Size: 11.0 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Wheel Loader
Type of document: Operator & Maintenance Manual
Model: WA180-3
Serial: 50001 and up
Number of Page: 200
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu WA180-3 Wheel Loader Operator & Maintenance Manual
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. if this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
TABLE OF CONTENTS:
Komatsu WA180-3 Wheel Loader Operator & Maintenance Manual
MAIN MENU....................................................................... 0 1. FOREWORD..................................................................... 2 2. SAFETY INFORMATION........................................................... 3 3. INTRODUCTION................................................................. 4 4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................ 5 5. CONTENTS..................................................................... 6 SAFETY.......................................................................... 10 6. GENERAL PRECAUTIONS...................................................... 11 7. PRECAUTIONS DURING OPERATION............................................. 16 7.1 BEFORE STARTING ENGINE.............................................. 16 7.2 OPERATING MACHINE................................................... 18 7.3 TRANSPORTATION...................................................... 22 7.4 BATTERY............................................................. 23 7.5 TOWING.............................................................. 24 8. PRECAUTIONS FOR MAINTENANCE.............................................. 25 8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 25 8.2 DURING MAINTENANCE.................................................. 28 8.3 TIRES............................................................... 32 9. POSITION FOR ATTACHING SAFETY LABELS..................................... 34 OPERATION....................................................................... 38 10. GENERAL VIEW............................................................ 39 10.1 GENERAL VIEW OF MACHINE............................................ 39 10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 40 11. EXPLANATION OF COMPONENTS............................................... 42 11.1 METER, LAMPS....................................................... 42 11.2 SWITCHES........................................................... 46 11.3 CONTROL LEVERS, PEDALS............................................. 52 11.4 CAP WITH LOCK...................................................... 56 11.5 SAFETY BAR......................................................... 57 11.6 TOWING PIN......................................................... 57 11.7 GREASE PUMP CLAMP AND RUBBER RING.................................. 57 11.8 BACKUP ALARM....................................................... 58 11.9 FUSE............................................................... 59 11.10 SLOW-BLOW FUSE.................................................... 60 12. OPERATION............................................................... 61 12.1 CHECK BEFORE STARTING ENGINE....................................... 61 12.2 STARTING ENGINE.................................................... 72 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................ 73 12.4 MOVING MACHINE OFF................................................. 74 12.5 CHANGING GEAR SPEED................................................ 76 12.6 CHANGING DIRECTION................................................. 76 12.7 TURNING............................................................ 77 12.8 STOPPING MACHINE................................................... 78 12.9 OPERATION OF WORK EQUIPMENT........................................ 79 12.10 WORK POSSIBLE USING WHEEL LOADER.................................. 80 12.11 PRECAUTIONS FOR OPERATION......................................... 84 12.12 ADJUSTING WORK EQUIPMENT POSTURE.................................. 86 12.13 PARKING MACHINE................................................... 88 12.14 CHECKS AFTER COMPLETION OPERATION OF OPERATION.................... 89 12.15 STOPPING ENGINE................................................... 89 12.16 CHECK AFTER STOPPING ENGINE....................................... 90 12.17 LOCKING........................................................... 90 12.18 HANDLING THE TIRES................................................ 91 13. TRANSPORTATION.......................................................... 93 13.1 LOADING, UNLOADING WORK............................................ 93 13.2 PRECAUTIONS FOR LOADING............................................ 94 13.3 PRECAUTIONS FOR TRANSPORTATION..................................... 94 14. COLD WEATHER OPERATION.................................................. 95 14.1 PRECAUTIONS FOR LOW TEMPERATURE.................................... 95 14.2 PRECAUTIONS AFTER COMPLETION OF WORK............................... 97 14.3 AFTER COLD WEATHER................................................. 97 15. LONG-TERM STORAGE....................................................... 98 15.1 BEFORE STORAGE..................................................... 98 15.2 DURING STORAGE..................................................... 98 15.3 AFTER STORAGE...................................................... 98 16. TROUBLESHOOTING......................................................... 99 16.1 WHEN MACHINE RUNS OUT OF FUEL...................................... 99 16.2 TOWING THE MACHINE.................................................100 16.3 IF BATTERY IS DISCHARGED...........................................103 16.4 OTHER TROUBLE......................................................107 MAINTENANCE.....................................................................114 17. GUIDES TO MAINTENANCE...................................................115 18. OUTLINES OF SERVICE.....................................................118 18.1 OUTLINE OF OIL, FUEL, COOLANT......................................118 18.2 OUTLINE OF ELECTRIC SYSTEM.........................................121 19. WEAR PARTS LIST.........................................................122 20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....123 21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................127 21.1 INTRODUCTION OF NECESSARY TOOLS....................................127 21.2 TORQUE LIST........................................................128 22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................129 23. MAINTENANCE SCHEDULE CHART..............................................133 23.1 MAINTENANCE SCHEDULE CHART.........................................133 24. SERVICE PROCEDURE.......................................................137 24.1 INITIAL 250 HOURS SERVICE..........................................137 24.2 WHEN REQUIRED......................................................138 24.3 CHECK BEFORE STARTING..............................................153 24.4 EVERY 50 HOURS SERVICE.............................................157 24.5 EVERY 100 HOURS SERVICE............................................158 24.6 EVERY 250 HOURS SERVICE............................................161 24.7 EVERY 500 HOURS SERVICE............................................167 24.8 EVERY 1000 HOURS SERVICE...........................................171 24.9 EVERY 2000 HOURS SERVICE...........................................178 24.10 EVERY 4000 HOURS SERVICE..........................................181 SPECIFICATIONS..................................................................182 25. SPECIFICATIONS..........................................................183 OPTIONS, ATTACHMENTS............................................................186 26. OPTIONAL PARTS AND ATTACHMENTS..........................................187 27. SELECTING BUCKETS AND TIRES.............................................188 28. CAR RADIO...............................................................189 28.1 EXPLANATION OF COMPONENTS..........................................189 28.2 METHOD OF USE......................................................191 28.3 PRECAUTIONS WHEN USING RADIO.......................................192 29. AIR CONDITIONER.........................................................193 29.1 GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL....................193 29.2 METHOD OF OPERATION................................................195 29.3 COOL BOX...........................................................195 30. HANLING E.C.S.S. (Electronic controlled suspension system)..............196 30.1 STRUCTURE AND FUNCTION OF E.C.S.S..................................196 30.2 METHOD OF OPERATING E.C.S.S........................................197 30.3 PRECAU WHEN OPERATING E.C.S.S. SWITCH..............................197 30.4 PRECAUTIONS WHEN HANDLING ACCUMULATOR..............................198
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