JLG GRADALL 534D-9 534D-10 Telehandler Parts Manual – PDF DOWNLOAD
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JLG GRADALL 534D-9 534D-10 Telehandler Parts Manual – PDF DOWNLOAD
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Brand: JLG GRADALL
TABLE OF CONTENTS:
JLG GRADALL 534D-9 534D-10 Telehandler Parts Manual – PDF DOWNLOAD
SECTION 1 – FRAME AND ATTACHING PARTS 13
FIGURE 1-1 FRAME SHROUDING AND TRIM (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN
0366001 through 0160000974) 14
FIGURE 1-2 FRAME SHROUDING AND TRIM (534D-9 SN 0160001051 through 0160035941, Including 0160000700, Excluding
0160034957; 534D-10 SN 0160000978 through 0160034816, Excluding 0160035696) 18
FIGURE 1-3 FRAME SHROUDING AND TRIM (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN
0160035696 to Present) 22
FIGURE 1-4 REAR AXLE AND ATTACHING PARTS (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001 through
0160000446) 26
FIGURE 1-5 REAR AXLE AND ATTACHING PARTS (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to Present)
30
FIGURE 1-6 FRONT AXLE MOUNTING (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001 through 0160000446)
34
FIGURE 1-7 FRONT AXLE MOUNTING (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to Present) 36
FIGURE 1-8 OUTRIGGER MOUNTING (534D-10 Prior to SN 0160035696) 38
FIGURE 1-9 OUTRIGGER MOUNTING (534D-10 SN 0160035696 to Present) 40
SECTION 2 – BOOM 43
FIGURE 2-1 FIRST BOOM SECTION (534D-9 SN 0544001 through 0644118; 534D-10 SN 0366001 through 0366088) 44
FIGURE 2-2 FIRST BOOM SECTION (534D-9 SN 0644119 to Present; 534D-10 SN 0366089 to Present) 46
FIGURE 2-3 SECOND BOOM SECTION (534D-9 SN 0544001 through 0644118; 534D-10 SN 0366001 through 0366088) 48
FIGURE 2-4 SECOND BOOM SECTION (534D-9 SN 0644119 to Present; 534D-10 SN 0366089 to Present) 50
FIGURE 2-5 THIRD BOOM SECTION (534D-9 SN 0544001 through 0644118; 534D-10 SN 0366001 through 0366088) 52
FIGURE 2-6 THIRD BOOM SECTION (534D-9 SN 0644119 to Present; 534D-10 SN 0366089 to Present) 54
FIGURE 2-7 QUICK SWITCH ASSEMBLY (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 56
FIGURE 2-8 QUICK SWITCH ASSEMBLY (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 58
FIGURE 2-9 BOOM CROSS SECTION/PUSH BEAM PIN – 40 FT & 45 FT BOOM 60
FIGURE 2-10 EXTENSION AND RETRACTION CABLES (534D-9 SN 0544001 through 0644118; 534D-10 SN 0366001 through
0366088) 62
FIGURE 2-11 EXTENSION AND RETRACTION CABLES (534D-9 SN 0644119 to Present; 534D-10 SN 0366089 to Present) 64
SECTION 3 – ATTACHMENTS 67
FIGURE 3-1 BUCKETS 68
FIGURE 3-2 TILT CARRIAGE (534D-9 Prior to SN 0160023516, Excluding 0160023201, 0160023202, 0160023156,
0160023465 and 0160023467; 534D-10 Prior to SN 0160023235, Excluding 0160023157, 0160023231 and 0160023234) 70
FIGURE 3-3 TILT CARRIAGE (534D-9 SN 0160023516 to Present, Including 0160023201, 0160023202, 0160023156,
0160023465 and 0160023467; 534D-10 SN 0160023235 to Present, Including 0160023157, 0160023231 and 0160023234) 72
FIGURE 3-4 TRUSS BOOM (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 74
FIGURE 3-5 TRUSS BOOM (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 76
FIGURE 3-6 TRUSS BOOM W/WINCH (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 78
FIGURE 3-7 TRUSS BOOM W/WINCH (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 82
FIGURE 3-8 6 FT VERTICAL MAST (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 84
FIGURE 3-9 48 IN SLOPE PILER CARRIAGE (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 88
FIGURE 3-10 66 IN SLOPE PILER CARRIAGE (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 90
FIGURE 3-11 100, SWING FORK (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 92
FIGURE 3-12 QUICK HOOK ASSEMBLY 96
FIGURE 3-13 FORK MOUNTED LIFTING HOOK (PRIOR TO SN 2005134-01) 98
FIGURE 3-14 FORK MOUNTED LIFTING HOOK (SN 2005134-01 TO PRESENT) 100
FIGURE 3-15 6 FT SWING MAST W/SIDE SHIFT (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 102
FIGURE 3-16 100, DRYWALL SWING FORK ASSEMBLY (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445)
108
FIGURE 3-17 SHEET MATERIAL HANDLER (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 112
FIGURE 3-18 SIDE TILT CARRIAGE (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 114
FIGURE 3-19 180, SWING CARRIAGE (534D-9 Prior to SN 0160023516; 534D-10 Prior to SN 0160023231) 116
FIGURE 3-20 180, SWING CARRIAGE (534D-9 SN 0160023516 through 0160038518; 534D-10 SN 0160023231 through
0160038444) 120
FIGURE 3-21 180, SWING CARRIAGE (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 124
FIGURE 3-22 90, SWING CARRIAGE (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 128
FIGURE 3-23 FORKS 130
FIGURE 3-24 PERSONNEL PLATFORM 132
FIGURE 3-25 FORK MOUNTED PLATFORM 136
FIGURE 3-26 FORK PIN LOCK INSTALLATION (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present
TABLE OF CONTENTS
6 534D-9/534D-10 91344005
FIGURE 3-27 GRAPPLE BUCKET (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 142
FIGURE 3-28 8 FT STANDARD MAST (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 144
FIGURE 3-29 8 FT SIDE TILT ELECTRIC MAST (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 148
SECTION 4 – ENGINE AND ATTACHING PARTS 153
FIGURE 4-1 ENGINE ASSEMBLY, LH VIEW (534D-9 SN 0544001 through 0544084) 154
FIGURE 4-2 ENGINE ASSEMBLY, LH VIEW (534D-9 SN 0544085 through 0544216) 158
FIGURE 4-3 ENGINE ASSEMBLY, LH VIEW (534D-9 SN 0544217 through 0544717) 162
FIGURE 4-4 ENGINE ASSEMBLY, LH VIEW (534D-9 SN 0544719 through 0744407; SN 0160000112 through 0160000853,
Excluding 0160000700) 166
FIGURE 4-5 ENGINE ASSEMBLY, LH VIEW (534D-9 SN 0160001051 through 0160010202; Including 0160000700, Excluding
0160010082 and 0160010093) 170
FIGURE 4-6 ENGINE ASSEMBLY, LH VIEW (534D-10 SN 0366001 through 0366016) 174
FIGURE 4-7 ENGINE ASSEMBLY, LH VIEW (534D-10 SN 0366017 through 0366053) 178
FIGURE 4-8 ENGINE ASSEMBLY, LH VIEW (534D-10 SN 0366054 through 0366187) 182
FIGURE 4-9 ENGINE ASSEMBLY, LH VIEW (534D-10 SN 0366188 through 0366533; SN 0160000125 through 0160000974)
186
FIGURE 4-10 ENGINE ASSEMBLY, LH VIEW (534D-9 SN 0160010211 through 0160035941, Including 0160010082 and
0160010093, Excluding 0160034957; 534D-10 SN 0160000978 through 0160034816) 190
FIGURE 4-11 ENGINE ASSEMBLY, LH VIEW (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN
0160035696 to Present) 194
FIGURE 4-12 ENGINE ASSEMBLY, RH VIEW (534D-9 SN 0544001 through 0544084) 198
FIGURE 4-13 ENGINE ASSEMBLY, RH VIEW (534D-9 SN 0544085 through 0544216) 202
FIGURE 4-14 ENGINE ASSEMBLY, RH VIEW (534D-9 SN 0544217 through 0544717) 206
FIGURE 4-15 ENGINE ASSEMBLY, RH VIEW (534D-9 SN 0544719 through 0744407; SN 0160000112 through 0160000853,
Excluding 0160000700) 210
FIGURE 4-16 ENGINE ASSEMBLY, RH VIEW (534D-9 SN 0160001051 through 0160010202; Including 0160000700, Excluding
0160010082 and 0160010093) 214
FIGURE 4-17 ENGINE ASSEMBLY, RH VIEW (534D-10 SN 0366001 through 0366016) 218
FIGURE 4-18 ENGINE ASSEMBLY, RH VIEW (534D-10 SN 0366017 through 0366053) 222
FIGURE 4-19 ENGINE ASSEMBLY, RH VIEW (534D-10 SN 0366054 through 0366187) 226
FIGURE 4-20 ENGINE ASSEMBLY, RH VIEW (534D-10 SN 0366188 through 0366533; SN 0160000125 through 0160000974)
230
FIGURE 4-21 ENGINE ASSEMBLY, RH VIEW (534D-9 SN 0160010211 through 0160035941, Including 0160010082 and
0160010093, Excluding 0160034957; 534D-10 SN 0160000978 through 0160034816) 234
FIGURE 4-22 ENGINE ASSEMBLY, RH VIEW (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN
0160035696 to Present) 238
FIGURE 4-23 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-9 SN 0544001 through 0544084) 240
FIGURE 4-24 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-9 SN 0544085 through 0544216) 242
FIGURE 4-25 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-9 SN 0544217 through 0544717) 244
FIGURE 4-26 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-9 SN 0544719 through 0744407; SN 0160000112
through 0160000853, Excluding 0160000700) 246
FIGURE 4-27 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-9 SN 0160001051 through 0160010202; Including
0160000700 and , Excluding 0160010082 and 0160010093) 248
FIGURE 4-28 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-10 SN 0366001 through 0366016) 250
FIGURE 4-29 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-10 SN 0366017 through 0366053) 252
FIGURE 4-30 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-10 SN 0366054 through 0366187) 254
FIGURE 4-31 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-10 SN 0366188 through 0366533; SN 0160000125
through 0160000974) 256
FIGURE 4-32 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-9 SN 0160010211 through 0160035941, Including
0160010082 and 0160010093, Excluding 0160034957; 534D-10 SN 0160000978 through 0160034816) 258
FIGURE 4-33 ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (534D-9 SN 0160035983 to Present, Including
0160034957; 534D-10 SN 0160035696 to Present) 260
FIGURE 4-34 JOHN DEERE ENGINE (534D-9 SN 0160001051 through 0160007529, Including 0160000700; 534D-10 SN
0160000978 to Present) 262
FIGURE 4-35 JOHN DEERE ENGINE (534D-9 SN 0160007595 through 0160010202; Excluding 0160010082 and 0160010093)
264
FIGURE 4-36 JOHN DEERE ENGINE (534D-9 SN 0160010211 through 0160035941, Including 0160010082 and 0160010093,
Excluding 0160034957; 534D-10 SN 0160007725 through 0160034816) 266
FIGURE 4-37 CUMMINS ENGINE (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN 0160035696 to
Present) 268
FIGURE 4-38 FUEL TANK LINES (534D-9 Prior to SN 0160035983, Excluding 0160034957; 534D-10 Prior to SN 0160035696)
270
FIGURE 4-39 FUEL TANK LINES (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN 0160035696 to
Present)
FIGURE 4-40 RADIATOR ASSEMBLY (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN
0366001 through 0160000974) 274
FIGURE 4-41 RADIATOR ASSEMBLY (534D-9 SN 0160001051 through 0160035941, Including 0160000700, Excluding
0160034957; 534D-10 SN 0160000978 through 0160034816) 276
FIGURE 4-42 RADIATOR ASSEMBLY (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN 0160035696 to
Present) 278
FIGURE 4-43 AIR CLEANER PIPING (534D-9 SN 0544001 through 0544399) 280
FIGURE 4-44 AIR CLEANER PIPING (534D-10 SN 0366001 through 0366342) 282
FIGURE 4-45 AIR CLEANER PIPING (534D-9 SN 0544400 through 0160000853, Excluding 0160000700; 534D-10 SN 0366343
through 0160000974) 284
FIGURE 4-46 AIR CLEANER PIPING (534D-9 SN 0160001051 through 0160035941, Including 0160000700, Excluding
0160034957; 534D-10 SN 0160000978 through 0160034816) 286
FIGURE 4-47 AIR CLEANER PIPING (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN 0160035696 to
Present) 288
FIGURE 4-48 AIR CLEANER (534D-9 SN 0544001 through 0544399; 534D-10 SN 0366001 through 0366342) 290
FIGURE 4-49 9IN AIR CLEANER (534D-9 SN 0544400 through 0744407, SN 0160000112 through 0160035941, Excluding
0160034957; 534D-10 SN 0366343 through 0366533, SN 0160000125 through 0160034816) 292
FIGURE 4-50 AIR CLEANER (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN 0160035696 to Present)
294
FIGURE 4-51 EXHAUST SYSTEM (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN 0366001
through 0160000974) 296
FIGURE 4-52 EXHAUST SYSTEM (534D-9 SN 0160001051 through 0160035941, Including 0160000700, Excluding
0160034957; 534D-10 SN 0160000978 through 0160034816) 298
FIGURE 4-53 EXHAUST SYSTEM (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN 0160035696 to
Present) 300
SECTION 5 – DRIVE TRAIN 303
FIGURE 5-1 FRONT AXLE ASSEMBLY – ROCKWELL (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001
through 0160000446) 304
FIGURE 5-2 FRONT AXLE – ROCKWELL (534D-9 SN 0544001 through 0744134; 534D-10 SN 0366001 through 0366488) 306
FIGURE 5-3 FRONT AXLE – ROCKWELL (534D-9 SN 0744135 through 0160000446; 534D-10 SN 0366489 through
0160000446) 308
FIGURE 5-4 LEFT AND RIGHT HOUSING AND AXLE AND WHEEL FLANGE ASSEMBLIES – ROCKWELL (534D-9 SN
0544001 through 0160000446; 534D-10 SN 0366001 through 0160000446) 310
FIGURE 5-5 BRAKE ASSEMBLY – ROCKWELL (534D-9 SN 0544001 through 0744134; 534D-10 SN 0366001 through
0366488) 312
FIGURE 5-6 BRAKE ASSEMBLY – ROCKWELL (534D-9 SN 0744135 through 0160000446; 534D-10 SN 0366489 through
0160000446) 314
FIGURE 5-7 CARRIER ASSEMBLY – ROCKWELL (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001 through
0160000446) 316
FIGURE 5-8 FRONT AXLE ASSEMBLY – CARRARO (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to Present)
320
FIGURE 5-9 FRONT AXLE – CARRARO (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to Present) 322
FIGURE 5-10 AXLE HOUSING ASSEMBLY – CARRARO (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to
Present) 324
FIGURE 5-11 BRAKE ASSEMBLY – CARRARO (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to Present) 326
FIGURE 5-12 CARRIER ASSEMBLY – CARRARO (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to Present)
328
FIGURE 5-13 REAR STEERING AXLE DRIVE HUB (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001 through
0160000446) 332
FIGURE 5-14 REAR STEERING AXLE DRIVE HUB (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to Present)
334
FIGURE 5-15 TIRES AND RIMS (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001 through 0160000446) 336
FIGURE 5-16 TIRES AND RIMS (534D-9 SN 0160000447 to Present) 338
FIGURE 5-17 TIRES AND RIMS (534D-10 SN 0160000448 to Present) 340
SECTION 6 – CAB 343
FIGURE 6-1 OPEN CAB (534D-9 SN 0544001 through 0160012394, Excluding 0160012112; 534D-10 SN 0366001 through
0160012392, Excluding 0160012289) 344
FIGURE 6-2 OPEN CAB (534D-9 SN 0160012443 to Present, Including 0160012112; 534D-10 SN 0160012446 to Present,
Including 0160012289) 346
FIGURE 6-3 CAB ENCLOSURE KIT INSTALLATION (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-
10 SN 0366001 through 0160000974)
TABLE OF CONTENTS
8 534D-9/534D-10 91344005
FIGURE 6-4 CAB ENCLOSURE KIT INSTALLATION (534D-9 SN 0160001051 through 0160012394, Including 0160000700,
Excluding 0160012112; 543D-10 SN 0160000978 through 0160012392, Excluding 0160012289) 352
FIGURE 6-5 CAB ENCLOSURE KIT INSTALLATION (534D-9 SN 0160012443 to Present, Including 0160012112; 534D-10 SN
0160012392 to Present, Including 0160012289) 356
FIGURE 6-6 CAB ENCLOSURE KIT (534D-9 SN 0544001 through 0160012394, Excluding 0160012112; 534D-10 SN 0366001
through 0160012392, Excluding 0160012289) 360
FIGURE 6-7 CAB ENCLOSURE KIT (534D-9 SN 0160012443 to Present, Including 0160012112; 534D-10 SN 0160012446 to
Present, Including 0160012289) 366
FIGURE 6-8 DASH PANEL ASSEMBLY 370
FIGURE 6-9 GAUGE PANEL ASSEMBLY (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN
0366001 through 0160000974) 372
FIGURE 6-10 GAUGE PANEL ASSEMBLY (534D-9 SN 0160001051 to Present, Including 0160000700; 534D-10 SN
0160000978 to Present) 374
FIGURE 6-11 WINDSHIELD/TOP WINDOW KIT INSTALLATION 376
FIGURE 6-12 SKYLIGHT WIPER INSTALLATION 380
SECTION 7 – CONTROLS 383
FIGURE 7-1 BRAKE AND INCHING LINKAGE (534D-9 SN 0544001 through 0160000318, Including 0160000335, 0160000337
and 0160000341; 534D-10 SN 0366001 through 0160000354) 384
FIGURE 7-2 BRAKE AND INCHING LINKAGE (534D-9 SN 0160000319 through 0160012394, Excluding 0160000335,
0160000337, 0160000341 and 0160012112; 534D-10 SN 0160000355 through 0160012392, Excluding 0160012289) 388
FIGURE 7-3 BRAKE AND INCHING LINKAGE (534D-9 SN 0160012443 to Present, Including 0160012112; 534D-10 SN
0160012446 to Present, Including 0160012289) 392
FIGURE 7-4 ACCELERATOR PEDAL ASSEMBLY (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10
SN 0366001 through 0160000974) 396
FIGURE 7-5 ACCELERATOR PEDAL ASSEMBLY (534D-9 SN 0160001051 to Present, Including 0160000700; 534D-10 SN
0160000978 to Present) 398
FIGURE 7-6 STEERING COLUMN AND ATTACHING PARTS 400
FIGURE 7-7 CAB RIGHT SIDE CONTROLS 402
FIGURE 7-8 JOYSTICK ASSEMBLY 404
FIGURE 7-9 CAB LEFT SIDE CONTROLS (534D-9 SN 0160027771 to Present; 534D-10 SN 0160027772 to Present) 406
FIGURE 7-10 CYBERTECH 5-BUTTON JOYSTICK CONTROLLER (534D-9 SN 0160027771 to Present; 534D-10 SN
0160027772 to Present) 410
SECTION 8 – HYDRAULIC CIRCUITS 413
FIGURE 8-1 OIL SUPPLY AND PRESSURE LINES (534D-9 SN 0544001 through 0544217; 534D-10 SN 0366001 through
0366054) 414
FIGURE 8-2 OIL SUPPLY AND PRESSURE LINES (534D-9 SN 0544218 through 0160000853, Excluding 0160000700; 534D-
10 SN 0366055 through 0160000974) 418
FIGURE 8-3 OIL SUPPLY AND PRESSURE LINES (534D-9 SN 0160001051 to Present, Including 0160000700; 534D-10 SN
0160000978 to Present) 422
FIGURE 8-4 DUMP CIRCUIT (534D-9 SN 0544001 through 0544217; 534D-10 SN 0366001 through 0366054) 426
FIGURE 8-5 DUMP CIRCUIT (534D-9 SN 0544218 through 0160000853, Excluding 0160000700; 534D-10 SN 0366055 through
0160000974) 430
FIGURE 8-6 DUMP CIRCUIT (534D-9 SN 0160001051 to Present, Including 0160000700; 534D-10 SN 0160000978 to Present)
434
FIGURE 8-7 FRONT DRIVE CIRCUIT 438
FIGURE 8-8 REAR DRIVE CIRCUIT (534D-9 SN 0544001 through 0544217; 534D-10 SN 0366001 through 0366054) 440
FIGURE 8-9 REAR DRIVE CIRCUIT (534D-9 SN 0544218 through 0160000446; 534D-10 SN 0366055 through 0160000446)
444
FIGURE 8-10 REAR DRIVE CIRCUIT (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to Present) 448
FIGURE 8-11 INCHING AND PARKING BRAKE LINES 454
FIGURE 8-12 LIFT CYLINDER 456
FIGURE 8-13 CROWD CYLINDER 458
FIGURE 8-14 TILT AND COMPENSATING CYLINDERS (534D-9 SN 0544001 through 0644118; 534D-10 SN 0366001 through
0366088) 460
FIGURE 8-15 TILT AND COMPENSATING CYLINDERS (534D-9 SN 0644119 to Present; 534D-10 SN 0366089 to Present) 462
FIGURE 8-16 SWAY CYLINDER 464
FIGURE 8-17 STEERING CYLINDER (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN 0366001
through 0160000974) 466
FIGURE 8-18 STEERING CYLINDER (534D-9 SN 0160001051 through 0160001975, Including 0160000700, Excluding
0160001779; 534D-10 SN 0160000978 through 0160002009, Excluding 0160001794 and 0160001800) 468
FIGURE 8-19 STEERING CYLINDER (534D-9 SN 0160002037 to Present, Including 0160001779; 534D-10 SN 0160002048 to
Present, Including 0160001794 and 0160001800)
FIGURE 8-20 JOYSTICK CIRCUIT 472
FIGURE 8-21 OUTRIGGER CYLINDER (534D-10 SN 0366001 through 0366533; SN 0160000125 through 0160000974) 474
FIGURE 8-22 OUTRIGGER CYLINDER (534D-10 SN 0160000978 to Present) 476
FIGURE 8-23 HOSE CLAMP LOCATION, (REAR) (534D-9 SN 0544001 through 0544217; 534D-10 SN 0366001 through
0366054) 478
FIGURE 8-24 HOSE CLAMP LOCATION, (REAR) (534D-9 SN 0544218 through 0160000853, Excluding 0160000700; 534D-10
SN 0366055 through 0160000974) 480
FIGURE 8-25 HOSE CLAMP LOCATION, (REAR) (534D-9 SN 0160001051 to Present, Including 0160000700; 534D-10 SN
0160000978 to Present) 482
FIGURE 8-26 AUXILIARY HYDRAULICS (SN 0160027771 through 0160037688) 484
FIGURE 8-27 AUXILIARY HYDRAULICS (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 488
SECTION 9 – HYDRAULIC COMPONENTS 491
FIGURE 9-1 TILT CYLINDER (534D-9 Prior to SN 0160033414; 534D-10 Prior to SN 0160033245) 492
FIGURE 9-2 TILT CYLINDER (534D-9 SN 0160033414 through 0160038518; 534D-10 SN 0160033245 through 0160038444)
494
FIGURE 9-3 TILT CYLINDER (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 496
FIGURE 9-4 CROWD CYLINDER (534D-9 SN 0544001 through 0644118; 534D-10 SN 0366001 through 0366088) 498
FIGURE 9-5 CROWD CYLINDER (534D-9 SN 0644118 through 0744407, SN 0160000112 through 0160017475; 534D-10 SN
0366089 through 0366533, SN 0160000125 through 0160017312) 500
FIGURE 9-6 CROWD CYLINDER (534D-9 SN 0160017506 to Present; 534D-10 SN 0160017511 to Present) 502
FIGURE 9-7 LIFT CYLINDER (534D-9 SN 0544001 through 0744407, SN 0160000112 through 0160017475; 534D-10 SN
0366001 through 0366533, SN 0160000125 through 0160017312) 504
FIGURE 9-8 LIFT CYLINDER (534D-9 SN 0160017506 to Present; 534D-10 SN 0160017511 to Present) 506
FIGURE 9-9 COMPENSATING CYLINDER (534D-9 Prior to SN 0160033414; 534D-10 Prior to SN 0160033245) 508
FIGURE 9-10 COMPENSATING CYLINDER (534D-9 SN 0160033414 to Present; 534D-10 SN 0160033245 to Present) 510
FIGURE 9-11 SWAY CYLINDER ASSEMBLY (534D-9 Prior to SN 0160033414; 534D-10 Prior to SN 0160033245) 512
FIGURE 9-12 SWAY CYLINDER ASSEMBLY (534D-9 SN 0160033414 to Present; 534D-10 SN 0160033245 to Present) 514
FIGURE 9-13 STEERING CYLINDER (534D-9 SN 0544001 through 0160001975, Excluding 0160001779; 534D-10 SN 0366001
through 0160002009, Excluding 0160001794 and 0160001800) 516
FIGURE 9-14 STEERING CYLINDER (534D-9 SN 0160002037 through 0160032945, Including 0160001779; 534D-10 SN
0160002048 through 0160032847, Including 0160001794; Including 0160001800) 518
FIGURE 9-15 STEERING CYLINDER (534D-9 SN 0160033136 to Present; 534D-10 SN 0160033245 to Present) 520
FIGURE 9-16 THERMAL BYPASS VALVE ASSEMBLY 522
FIGURE 9-17 OUTRIGGER CYLINDER (534D-10 SN 0366001 through 0366533; SN 0160000125 through 0160017312) 524
FIGURE 9-18 OUTRIGGER CYLINDER (534D-10 SN 0160017511 through 0160038773) 526
FIGURE 9-19 OUTRIGGER CYLINDER FOR SERVICE ONLY 528
FIGURE 9-20 FLOW DIVIDER ASSEMBLY 530
FIGURE 9-21 BRAKE VALVE (534D-9 SN 0544001 through 0644895; 534D-10 SN 0366001 through 0366470) 532
FIGURE 9-22 BRAKE VALVE (534D-9 SN 0644896 through 0160000318, Including 0160000335, 0160000337 and 0160000341;
534D-10 SN 0366471 through 0160000354) 534
FIGURE 9-23 BRAKE VALVE (534D-9 SN 0160000319 to Present, Excluding 0160000335, 0160000337 and 0160000341;
534D-10 SN 0160000355 to Present) 536
FIGURE 9-24 SOLENOID VALVE 538
FIGURE 9-25 SWAY CYLINDER VALVE 540
FIGURE 9-26 OUTRIGGER CYLINDER VALVE (534D-10 SN 0366001 through 0366553; SN 0160000125 through 0160038773)
542
FIGURE 9-27 INCHING VALVE (534D-9 SN 0544001 through 0160000318, Including 0160000335, 0160000337 and
0160000341; 534D-10 SN 0366001 through 0160000354) 544
FIGURE 9-28 INCHING VALVE (534D-9 SN 0160000319 to Present, Excluding 0160000335, 0160000337 and 0160000341;
534D-10 SN 0160000355 to Present) 546
FIGURE 9-29 MAIN CONTROL VALVE (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 548
FIGURE 9-30 MAIN CONTROL VALVE (534D-9 SN 0160038519 to Present; 534D-10 SN 0160038445 to Present) 552
FIGURE 9-31 HYDRAULIC RESERVOIR AND FILTERS 554
FIGURE 9-32 FRONT DRIVE MOTOR 556
FIGURE 9-33 MAIN HYDRAULIC PUMP 558
FIGURE 9-34 HYDROSTATIC TRANSMISSION (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10
SN 0366001 through 0160000974) 560
FIGURE 9-35 HYDROSTATIC TRANSMISSION (534D-9 SN 0160001051 to Present, Including 0160000700; 534D-10 SN
0160000978 to Present) 564
FIGURE 9-36 TRACTION LOCK VALVE 566
FIGURE 9-37 REAR DRIVE MOTOR 568
FIGURE 9-38 TRUSS BOOM WINCH (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 570
FIGURE 9-39 WINCH MOTOR (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 574
FIGURE 9-40 CROSSOVER VALVE
TABLE OF CONTENTS
10 534D-9/534D-10 91344005
FIGURE 9-41 OUTRIGGER VALVE – 534D-10 578
FIGURE 9-42 OPTIONAL STABILIZER VALVE ASSEMBLY (534D-9 SN 0544001 through 0544009; 534D-10 SN 0366001
through 0366233) 580
FIGURE 9-43 OPTIONAL STABILIZER VALVE ASSEMBLY (534D-9 SN 0544010 to Present; 534D-10 SN 0366234 to Present)
582
FIGURE 9-44 STABILIZER CYLINDER (534D-9 SN 0544001 through 0744407, SN 0160000112 through 0160017475; 534D-10
SN 0366001 through 0366533, SN 0160000125 through 016001731) 584
FIGURE 9-45 STABILIZER CYLINDER (534D-9 SN 0160017506 to Present; 534D-10 SN 0160017511 to Present) 586
FIGURE 9-46 QUICK START CYLINDER AND VALVE ASSEMBLY 588
FIGURE 9-47 180, SWING CARRIAGE CYLINDER 590
FIGURE 9-48 72 IN 90, SWING CARRIAGE CYLINDER 592
FIGURE 9-49 SIDE TILT CARRIAGE CYLINDER 594
FIGURE 9-50 SIDE TILT CARRIAGE CYLINDER 596
FIGURE 9-51 GRAPPLE BUCKET CYLINDER 598
SECTION 10 – ELECTRICAL 601
FIGURE 10-1 BATTERY AND CABLES (534D-9 Prior to SN 0160035983, Excluding 0160034957; 534D-10 Prior to SN
0160035696) 602
FIGURE 10-2 BATTERY AND CABLES (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN 0160035696
to Present) 604
FIGURE 10-3 ENGINE HARNESS ASSEMBLY (534D-9 SN 0544217 through 0160000853, Excluding 0160000700; 534D-10 SN
0366054 through 0160000974) 608
FIGURE 10-4 ENGINE HARNESS ASSEMBLY (534D-9 SN 0160001051 through 0160035941, Including 0160000700,
Excluding 0160034957; 534D-10 SN 0160000978 through 0160034816) 610
FIGURE 10-5 ENGINE HARNESS ASSEMBLY (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN
0160035696 to Present) 612
FIGURE 10-6 DASH HARNESS ASSEMBLY (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN
0366001 through 0160000974) 614
FIGURE 10-7 DASH HARNESS ASSEMBLY (534D-9 SN 0160001051 to Present, Including 0160000700; 534D-10 SN
0160000978 to Present) 616
FIGURE 10-8 ECU ENGINE HARNESS (534D-9 SN 0160035983 to Present, Including 0160034957; 534D-10 SN 0160035696
to Present) 618
FIGURE 10-9 AUXILIARY ELECTRICAL INSTALLATION (SN 0160027771 to Present) 620
FIGURE 10-10 AUXILIARY ELECTRICAL HARNESSES (SN 0160027771 to Present) 624
SECTION 11 – DECALS 627
FIGURE 11-1 FRAME DECALS – 534D-9 (534D-9 SN 0544001 through 0644118) 628
FIGURE 11-2 FRAME DECALS – 534D-9 (534D-9 SN 0644119 through 0744407; SN 0160000112 through 0160000853,
Excluding 0160000700) 632
FIGURE 11-3 FRAME DECALS – 534D-9 (534D-9 SN 0160001051 through 0160003958) 634
FIGURE 11-4 FRAME DECALS – 534D-9 (534D-9 SN 0160003965 to Present) 636
FIGURE 11-5 FRAME DECALS – 534D-10 (534D-10 SN 0366001 through 0366088) 640
FIGURE 11-6 FRAME DECALS – 534D-10 (534D-10 SN 0366089 through 0366533; SN 0160000125 through 0160000974) 642
FIGURE 11-7 FRAME DECALS – 534D-10 (534D-10 SN 0160000978 through 0160003933) 646
FIGURE 11-8 FRAME DECALS – 534D-10 (534D-10 SN 0160003987 to Present) 650
FIGURE 11-9 BOOM DECALS (534D-9 SN 0544001 through 0644118; 534D-10 SN 0366001 through 0366088) 654
FIGURE 11-10 BOOM DECALS – 534D-9 (534D-9 SN 0644119 through 0744407; SN 0160000112 through 0160000853,
Excluding 0160000700) 656
FIGURE 11-11 BOOM DECALS – 534D-9 (534D-9 SN 0160001051 through 0160012548; Including 0160000700) 658
FIGURE 11-12 BOOM DECALS – 534D-10 (534D-10 SN 0366089 through 0366533; SN 0160000125 through 0160000974) 660
FIGURE 11-13 BOOM DECALS – 534D-10 (534D-10 SN 0160000978 through 0160012554) 662
FIGURE 11-14 BOOM DECALS – 534D-10 (534D-9 SN 0160012580 to Present; 534D-10 SN 0160012572 to Present, Including
0160012289) 664
SECTION 12 – OPTIONS 667
FIGURE 12-1 AUXILIARY HYDRAULIC W/ELECTRONIC ASSEMBLY (Prior to SN 0160027771) 668
FIGURE 12-2 STABILIZER OPTION (534D-9 SN 0544001 through 0544009; 534D-10 SN 0366001 through 0366233) 672
FIGURE 12-3 STABILIZER OPTION (534D-9 SN 0544010 to Present; 534D-10 SN 0366234 to Present) 674
FIGURE 12-4 AUXILIARY HYDRAULICS FIELD KIT – 40 FT BOOM (534D-9 Prior to SN 0644119; 534D-10 Prior to SN
0366089) 676
FIGURE 12-5 FOAM TIRE OPTION (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001 through 0160000446) 680
FIGURE 12-6 FOAM TIRE OPTION (534D-9 SN 0160000447 to Present; 534D-10 SN 0160000448 to Present) 682
FIGURE 12-7 LH SWAY (Prior to SN 0160027771)
FIGURE 12-8 AUXILIARY HYDRAULICS AND SWAY ASSEMBLY – 40 IN BOOM (534D-9 Prior to SN 0644119; 534D-10 Prior
to SN 0366089) 686
FIGURE 12-9 BLOCK HEATER (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN 0366001
through 0160000974) 690
FIGURE 12-10 BLOCK HEATER (534D-9 SN 0160007051 to Present, Including 0160000700; 534D-10 SN 0160000978 to
Present) 692
FIGURE 12-11 HYDRAULIC RESERVOIR HEATER INSTALLATION 694
FIGURE 12-12 TILT ON JOYSTICK INSTALLATION 696
FIGURE 12-13 OVERHEAD WINDOW 700
FIGURE 12-14 WORK LIGHT PACKAGE (534D-9 SN 0544001 through 0160012394, Excluding 0160012112; 534D-10 SN
0366001 through 0160012392, Excluding 0160012289) 702
FIGURE 12-15 WORK LIGHT PACKAGE (534D-9 SN 0160012443 to Present, Including 0160012112; 534D-10 SN 0160012446
to Present, Including 0160012289) 706
FIGURE 12-16 RH TILT/SWAY (Prior to SN 0160027771) 710
FIGURE 12-17 WINCH INSTALLATION – 534D-9 40 FT BOOM (534D-9 SN 0544001 through 0644118) 712
FIGURE 12-18 WINCH INSTALLATION – 534D-10 40 FT BOOM (534D-10 SN 0366001 through 0366088) 716
FIGURE 12-19 WINCH (534D-9 Prior to SN 0544532; 534D-10 Prior to SN 0366143) 720
FIGURE 12-20 WINCH (534D-9 SN 0544532 to Present; 534D-10 SN 0366143 to Present) 724
FIGURE 12-21 DUAL PO CHECK VALVE 728
FIGURE 12-22 SWING CYLINDER (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 730
FIGURE 12-23 SWING VALVE ASSEMBLY 732
FIGURE 12-24 SWAY CYLINDER 734
FIGURE 12-25 MAIN CONTROL VALVE – 534D-9 (534D-9 Prior to SN 0160027771) 736
FIGURE 12-26 MAIN CONTROL VALVE – 534D-10 (534D-10 Prior to SN 0160027772) 738
FIGURE 12-27 CAB HEATER OPTION (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN
0366001 through 0160000974) 740
FIGURE 12-28 CAB HEATER OPTION (534D-9 SN 0160001051 through 0160035941, Including 0160000700; 534D-10 SN
0160000978 through 0160035696) 744
FIGURE 12-29 CAB HEATER OPTION (534D-9 SN 0160035983 to Present; 534D-10 SN 0160036044 to Present) 748
FIGURE 12-30 LH TILT ASSEMBLY (Prior to SN 0160027771) 752
FIGURE 12-31 LH TILT/SWAY ASSEMBLY (Prior to SN 0160027771) 754
FIGURE 12-32 AUXILIARY HYDRAULICS FIELD KIT – 534D-10 45 FT BOOM (534D-10 Prior to SN 0160027772) 756
FIGURE 12-33 AUXILIARY HYDRAULICS AND SWAY ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 760
FIGURE 12-34 AUX HYDRAULIC W/ELECTRICS ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 764
FIGURE 12-35 REAR AXLE ADVANTAGE KIT (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001 through
0160000446) 768
FIGURE 12-36 AUXILIARY HYDRAULICS FIELD KIT – 40 FT BOOM (534D-9 Prior to SN 0644119; 534D-10 Prior to SN
0366089) 772
FIGURE 12-37 AUXILIARY HYD ELECTRONICS W/LH TILT/SWAY ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 776
FIGURE 12-38 AUXILIARY HYDRAULICS ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 780
FIGURE 12-39 RH AUXILIARY HYDRAULIC ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 784
FIGURE 12-40 REAR AXLE STABILIZER FIELD KIT 788
FIGURE 12-41 5-BUTTON AUXILIARY HANDLE ASSEMBLY (Prior to SN 0160027771) 792
FIGURE 12-42 WINCH INSTALLATION – 45 FT BOOM (Prior to SN 0160027771) 794
FIGURE 12-43 WINCH INSTALLATION – 45 FT BOOM (SN 0160027771 to Present) 796
FIGURE 12-44 AUXILIARY HYD ELECTRONICS W/LH TILT/SWAY (Prior to SN 0160027771) 798
FIGURE 12-45 ADJUSTABLE TILT ON JOYSTICK 802
FIGURE 12-46 FUEL/WATER SEPARATOR INSTALLATION 806
FIGURE 12-47 BEACON LIGHT PACKAGE (534D-9 SN 0544001 through 0744407, SN 0160000112 through 0160012694,
Excluding 0160012704; 534D-10 SN 0366001 through 0366533; SN 534D through 10, SN 0160000128 through 0160012696,
Excluding 0160012289) 808
FIGURE 12-48 BEACON LIGHT PACKAGE (534D-9 SN 0160012763 to Present, Including 0160012704; 534D-10 SN
0160012758 to Present, Including 0160012289) 810
FIGURE 12-49 CAB REPLACEMENT SERVICE KIT 812
FIGURE 12-50 STARTER KIT (534D-9 SN 0160006861 to Present; 534D-10 SN 0160006855 to Present) 814
FIGURE 12-51 PINTLE HOOK INSTALLATION 816
FIGURE 12-52 COLD START INSTALLATION (SN 0160001166 to Present) FIGURE 12-8 AUXILIARY HYDRAULICS AND SWAY ASSEMBLY – 40 IN BOOM (534D-9 Prior to SN 0644119; 534D-10 Prior
to SN 0366089) 686
FIGURE 12-9 BLOCK HEATER (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN 0366001
through 0160000974) 690
FIGURE 12-10 BLOCK HEATER (534D-9 SN 0160007051 to Present, Including 0160000700; 534D-10 SN 0160000978 to
Present) 692
FIGURE 12-11 HYDRAULIC RESERVOIR HEATER INSTALLATION 694
FIGURE 12-12 TILT ON JOYSTICK INSTALLATION 696
FIGURE 12-13 OVERHEAD WINDOW 700
FIGURE 12-14 WORK LIGHT PACKAGE (534D-9 SN 0544001 through 0160012394, Excluding 0160012112; 534D-10 SN
0366001 through 0160012392, Excluding 0160012289) 702
FIGURE 12-15 WORK LIGHT PACKAGE (534D-9 SN 0160012443 to Present, Including 0160012112; 534D-10 SN 0160012446
to Present, Including 0160012289) 706
FIGURE 12-16 RH TILT/SWAY (Prior to SN 0160027771) 710
FIGURE 12-17 WINCH INSTALLATION – 534D-9 40 FT BOOM (534D-9 SN 0544001 through 0644118) 712
FIGURE 12-18 WINCH INSTALLATION – 534D-10 40 FT BOOM (534D-10 SN 0366001 through 0366088) 716
FIGURE 12-19 WINCH (534D-9 Prior to SN 0544532; 534D-10 Prior to SN 0366143) 720
FIGURE 12-20 WINCH (534D-9 SN 0544532 to Present; 534D-10 SN 0366143 to Present) 724
FIGURE 12-21 DUAL PO CHECK VALVE 728
FIGURE 12-22 SWING CYLINDER (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 730
FIGURE 12-23 SWING VALVE ASSEMBLY 732
FIGURE 12-24 SWAY CYLINDER 734
FIGURE 12-25 MAIN CONTROL VALVE – 534D-9 (534D-9 Prior to SN 0160027771) 736
FIGURE 12-26 MAIN CONTROL VALVE – 534D-10 (534D-10 Prior to SN 0160027772) 738
FIGURE 12-27 CAB HEATER OPTION (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN
0366001 through 0160000974) 740
FIGURE 12-28 CAB HEATER OPTION (534D-9 SN 0160001051 through 0160035941, Including 0160000700; 534D-10 SN
0160000978 through 0160035696) 744
FIGURE 12-29 CAB HEATER OPTION (534D-9 SN 0160035983 to Present; 534D-10 SN 0160036044 to Present) 748
FIGURE 12-30 LH TILT ASSEMBLY (Prior to SN 0160027771) 752
FIGURE 12-31 LH TILT/SWAY ASSEMBLY (Prior to SN 0160027771) 754
FIGURE 12-32 AUXILIARY HYDRAULICS FIELD KIT – 534D-10 45 FT BOOM (534D-10 Prior to SN 0160027772) 756
FIGURE 12-33 AUXILIARY HYDRAULICS AND SWAY ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 760
FIGURE 12-34 AUX HYDRAULIC W/ELECTRICS ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 764
FIGURE 12-35 REAR AXLE ADVANTAGE KIT (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001 through
0160000446) 768
FIGURE 12-36 AUXILIARY HYDRAULICS FIELD KIT – 40 FT BOOM (534D-9 Prior to SN 0644119; 534D-10 Prior to SN
0366089) 772
FIGURE 12-37 AUXILIARY HYD ELECTRONICS W/LH TILT/SWAY ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 776
FIGURE 12-38 AUXILIARY HYDRAULICS ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 780
FIGURE 12-39 RH AUXILIARY HYDRAULIC ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 784
FIGURE 12-40 REAR AXLE STABILIZER FIELD KIT 788
FIGURE 12-41 5-BUTTON AUXILIARY HANDLE ASSEMBLY (Prior to SN 0160027771) 792
FIGURE 12-42 WINCH INSTALLATION – 45 FT BOOM (Prior to SN 0160027771) 794
FIGURE 12-43 WINCH INSTALLATION – 45 FT BOOM (SN 0160027771 to Present) 796
FIGURE 12-44 AUXILIARY HYD ELECTRONICS W/LH TILT/SWAY (Prior to SN 0160027771) 798
FIGURE 12-45 ADJUSTABLE TILT ON JOYSTICK 802
FIGURE 12-46 FUEL/WATER SEPARATOR INSTALLATION 806
FIGURE 12-47 BEACON LIGHT PACKAGE (534D-9 SN 0544001 through 0744407, SN 0160000112 through 0160012694,
Excluding 0160012704; 534D-10 SN 0366001 through 0366533; SN 534D through 10, SN 0160000128 through 0160012696,
Excluding 0160012289) 808
FIGURE 12-48 BEACON LIGHT PACKAGE (534D-9 SN 0160012763 to Present, Including 0160012704; 534D-10 SN
0160012758 to Present, Including 0160012289) 810
FIGURE 12-49 CAB REPLACEMENT SERVICE KIT 812
FIGURE 12-50 STARTER KIT (534D-9 SN 0160006861 to Present; 534D-10 SN 0160006855 to Present) 814
FIGURE 12-51 PINTLE HOOK INSTALLATION 816
FIGURE 12-52 COLD START INSTALLATION (SN 0160001166 to Present) 818
SECTION 13 – RECOMMENDED SPARE PARTS 821
FIGURE 13-1 RECOMMENDED SPARE PARTS 822
PART NUMBER INDEX FIGURE 12-8 AUXILIARY HYDRAULICS AND SWAY ASSEMBLY – 40 IN BOOM (534D-9 Prior to SN 0644119; 534D-10 Prior
to SN 0366089) 686
FIGURE 12-9 BLOCK HEATER (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN 0366001
through 0160000974) 690
FIGURE 12-10 BLOCK HEATER (534D-9 SN 0160007051 to Present, Including 0160000700; 534D-10 SN 0160000978 to
Present) 692
FIGURE 12-11 HYDRAULIC RESERVOIR HEATER INSTALLATION 694
FIGURE 12-12 TILT ON JOYSTICK INSTALLATION 696
FIGURE 12-13 OVERHEAD WINDOW 700
FIGURE 12-14 WORK LIGHT PACKAGE (534D-9 SN 0544001 through 0160012394, Excluding 0160012112; 534D-10 SN
0366001 through 0160012392, Excluding 0160012289) 702
FIGURE 12-15 WORK LIGHT PACKAGE (534D-9 SN 0160012443 to Present, Including 0160012112; 534D-10 SN 0160012446
to Present, Including 0160012289) 706
FIGURE 12-16 RH TILT/SWAY (Prior to SN 0160027771) 710
FIGURE 12-17 WINCH INSTALLATION – 534D-9 40 FT BOOM (534D-9 SN 0544001 through 0644118) 712
FIGURE 12-18 WINCH INSTALLATION – 534D-10 40 FT BOOM (534D-10 SN 0366001 through 0366088) 716
FIGURE 12-19 WINCH (534D-9 Prior to SN 0544532; 534D-10 Prior to SN 0366143) 720
FIGURE 12-20 WINCH (534D-9 SN 0544532 to Present; 534D-10 SN 0366143 to Present) 724
FIGURE 12-21 DUAL PO CHECK VALVE 728
FIGURE 12-22 SWING CYLINDER (534D-9 Prior to SN 0160038519; 534D-10 Prior to SN 0160038445) 730
FIGURE 12-23 SWING VALVE ASSEMBLY 732
FIGURE 12-24 SWAY CYLINDER 734
FIGURE 12-25 MAIN CONTROL VALVE – 534D-9 (534D-9 Prior to SN 0160027771) 736
FIGURE 12-26 MAIN CONTROL VALVE – 534D-10 (534D-10 Prior to SN 0160027772) 738
FIGURE 12-27 CAB HEATER OPTION (534D-9 SN 0544001 through 0160000853, Excluding 0160000700; 534D-10 SN
0366001 through 0160000974) 740
FIGURE 12-28 CAB HEATER OPTION (534D-9 SN 0160001051 through 0160035941, Including 0160000700; 534D-10 SN
0160000978 through 0160035696) 744
FIGURE 12-29 CAB HEATER OPTION (534D-9 SN 0160035983 to Present; 534D-10 SN 0160036044 to Present) 748
FIGURE 12-30 LH TILT ASSEMBLY (Prior to SN 0160027771) 752
FIGURE 12-31 LH TILT/SWAY ASSEMBLY (Prior to SN 0160027771) 754
FIGURE 12-32 AUXILIARY HYDRAULICS FIELD KIT – 534D-10 45 FT BOOM (534D-10 Prior to SN 0160027772) 756
FIGURE 12-33 AUXILIARY HYDRAULICS AND SWAY ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 760
FIGURE 12-34 AUX HYDRAULIC W/ELECTRICS ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 764
FIGURE 12-35 REAR AXLE ADVANTAGE KIT (534D-9 SN 0544001 through 0160000446; 534D-10 SN 0366001 through
0160000446) 768
FIGURE 12-36 AUXILIARY HYDRAULICS FIELD KIT – 40 FT BOOM (534D-9 Prior to SN 0644119; 534D-10 Prior to SN
0366089) 772
FIGURE 12-37 AUXILIARY HYD ELECTRONICS W/LH TILT/SWAY ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 776
FIGURE 12-38 AUXILIARY HYDRAULICS ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 780
FIGURE 12-39 RH AUXILIARY HYDRAULIC ASSEMBLY – 45 FT BOOM (Prior to SN 0160027771) 784
FIGURE 12-40 REAR AXLE STABILIZER FIELD KIT 788
FIGURE 12-41 5-BUTTON AUXILIARY HANDLE ASSEMBLY (Prior to SN 0160027771) 792
FIGURE 12-42 WINCH INSTALLATION – 45 FT BOOM (Prior to SN 0160027771) 794
FIGURE 12-43 WINCH INSTALLATION – 45 FT BOOM (SN 0160027771 to Present) 796
FIGURE 12-44 AUXILIARY HYD ELECTRONICS W/LH TILT/SWAY (Prior to SN 0160027771) 798
FIGURE 12-45 ADJUSTABLE TILT ON JOYSTICK 802
FIGURE 12-46 FUEL/WATER SEPARATOR INSTALLATION 806
FIGURE 12-47 BEACON LIGHT PACKAGE (534D-9 SN 0544001 through 0744407, SN 0160000112 through 0160012694,
Excluding 0160012704; 534D-10 SN 0366001 through 0366533; SN 534D through 10, SN 0160000128 through 0160012696,
Excluding 0160012289) 808
FIGURE 12-48 BEACON LIGHT PACKAGE (534D-9 SN 0160012763 to Present, Including 0160012704; 534D-10 SN
0160012758 to Present, Including 0160012289) 810
FIGURE 12-49 CAB REPLACEMENT SERVICE KIT 812
FIGURE 12-50 STARTER KIT (534D-9 SN 0160006861 to Present; 534D-10 SN 0160006855 to Present) 814
FIGURE 12-51 PINTLE HOOK INSTALLATION 816
FIGURE 12-52 COLD START INSTALLATION (SN 0160001166 to Present) 818
SECTION 13 – RECOMMENDED SPARE PARTS 821
FIGURE 13-1 RECOMMENDED SPARE PARTS 822
PART NUMBER INDEX 818
SECTION 13 – RECOMMENDED SPARE PARTS 821
FIGURE 13-1 RECOMMENDED SPARE PARTS 822
PART NUMBER INDEX
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