JLG Boom Lift Models 400S 460SJ Operation & Safety Manual (3121670) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG Boom Lift Models 400S 460SJ Operation & Safety Manual (3121670) – PDF DOWNLOAD
Section 1. SAFETY PRECAUTIONS............................................ 15 1.1 General.......................................................... 15 1.2 Pre-Operation.................................................... 15 Operator Training and Knowledge.................................. 15 Workplace Inspection............................................. 16 Machine Inspection............................................... 17 1.3 Operation........................................................ 17 General.......................................................... 17 Trip and Fall Hazards............................................ 18 Electrocution Hazards............................................ 19 Tipping Hazards.................................................. 21 Crushing and Collision Hazards................................... 24 1.4 Towing, Lifting, and Hauling..................................... 25 1.5 Maintenance...................................................... 25 Maintenance Hazards.............................................. 25 Battery Hazards.................................................. 27 Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 29 2.1 Personnel Training............................................... 29 Operator Training................................................ 29 Training Supervision............................................. 29 Operator Responsibility.......................................... 29 2.2 Preparation, Inspection, and Maintenance......................... 30 Pre-Start Inspection............................................. 33 Daily Walk-Around Inspection..................................... 34 Function Check................................................... 36 SkyGuard Function Test........................................... 37 2.3 Oscillating Axle Lockout Test (If Equipped)...................... 38 Section 3. MACHINE CONTROLS AND INDICATORS............................... 39 3.1 General.......................................................... 39 3.2 Controls and Indicators.......................................... 39 Ground Control Console........................................... 40 Ground Control Indicator Panel................................... 47 Ground Control Console Display Gauge............................. 51 Platform Console................................................. 54 Platform Control Indicator Panel................................. 60 Section 4. MACHINE OPERATION............................................. 65 4.1 Description...................................................... 65 4.2 Boom Operating Characteristics and Limitations................... 66 Capacities....................................................... 66 Stability........................................................ 66 4.3 Engine Operation................................................. 66 Starting Procedure............................................... 66 Shutdown Procedure............................................... 68 Fuel Reserve / Shut-Off System (Diesel Engines Only)............. 68 4.4 Traveling (Driving).............................................. 71 Traveling Forward and Reverse.................................... 73 Traveling on a Grade............................................. 74 4.5 Steering......................................................... 74 4.6 Platform......................................................... 74 Platform Level Adjustment........................................ 74 Platform Rotation................................................ 74 4.7 Boom............................................................. 75 Swinging the Boom................................................ 75 Raising and Lowering the Main Boom............................... 75 Telescoping the Main Boom........................................ 75 4.8 Function Speed control........................................... 76 4.9 Machine Safety System Override (MSSO)(CE Only)................... 76 4.10 SkyGuard Operation.............................................. 77 SkyGuard......................................................... 77 SkyGuard - SkyLine............................................... 77 SkyGuard - SkyEye................................................ 78 SkyGuard Function Table.......................................... 78 4.11 Shut Down And Park.............................................. 79 Shut Down and Park............................................... 79 4.12 Lifting and Tie Down............................................ 79 Lifting.......................................................... 79 Tie Down......................................................... 80 Section 5. EMERGENCY PROCEDURES..........................................101 5.1 General..........................................................101 5.2 Incident Notification............................................101 5.3 Emergency Operation..............................................101 Operator Unable to Control Machine...............................101 Platform or Boom Caught Overhead.................................102 5.4 Emergency Towing Procedures......................................102 5.5 Machine Safety System Override (MSSO)(CE Only)...................103 Section 6. Accessories...................................................105 6.1 Fall Arrest......................................................107 Safety Precautions...............................................107 6.2 Pipe Racks.......................................................107 Capacity Specifications (Australia Only).........................108 Safety Precautions...............................................108 Preparation and Inspection.......................................108 Operation........................................................108 6.3 SkyGlazier™......................................................109 Capacity Specifications..........................................109 Safety Precautions...............................................110 Preparation and Inspection.......................................110 Operation........................................................110 6.4 SkyPower™........................................................111 Generator Output.................................................111 Accessory Ratings................................................111 Safety Precautions...............................................112 Preparation and Inspection.......................................112 Operation........................................................112 6.5 SkyWelder™.......................................................112 Accessory Ratings................................................113 Generator Output.................................................113 Welding Accessories..............................................113 Safety Precautions...............................................114 Preparation and Inspection.......................................114 Operation........................................................114 6.6 Soft Touch.......................................................115 6.7 Bolt-on External Fall Arrest.....................................115 Inspection Before Use............................................116 Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................119 7.1 Introduction.....................................................119 7.2 Operating specifications.........................................119 Capacities.......................................................121 Engine Data......................................................122 Tires............................................................124 Hydraulic Oil....................................................125 Critical Stability Weights.......................................128 Serial Number Location...........................................129 7.3 Operator Maintenance.............................................140 7.4 Tires & Wheels...................................................154 Tire Inflation...................................................154 Tire Damage......................................................154 Tire Replacement.................................................154 Wheel Replacement................................................155 Wheel Installation...............................................155 7.5 Propane Fuel Filter Replacement (GM Engine)......................157 Removal..........................................................157 Installation.....................................................157 7.6 Propane Fuel Filter Replacement (Kubota Engine)..................158 Removal..........................................................158 Installation.....................................................159 7.7 Propane Fuel System Pressure Relief..............................160 7.8 Supplemental Information.........................................160 Section 8. INSPECTION AND REPAIR LOG.....................................161
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