Jaguar ZF 5HP-24 REPAIR MANUAL – PDF DOWNLOAD
DESCRIPTION:
Jaguar ZF 5HP-24 REPAIR MANUAL – PDF DOWNLOAD
Preliminary information
This manual covers the procedure for repairing the complete transmission. The repairing of this transmission is only allowed to persons with an specific training from ZF GmbH. The entire disassembly and assembly procedure is described in chronological order. The photographs were kept general in nature so that they can be used with various applications; they are not binding in every case. We use Service and training to announce important information and application-specific changes that must be taken into consideration in maintenance work. If this repair manual is given to a third party, there will be no modification service. The Service regulations and specifications must be followed when making repairs. Depending on the type of damage that has , the repair work can be limited to that which is necessary to repair the damage.
Here, you must observe the following: • Seals (such as O-rings, shaft seals, gaskets and filters) must always be renewed. • All O-rings, rectangular-section rings, and other sealing rings must always be lubricated with white petroleum jelly before installation. • All bearings must always be in a slightly oiled condition when installed. • For transmissions that have been used for a large number of kilometers (> 80,000 km), all lined clutch discs and steel discs must be replaced. • After clutches/ brakes have been damaged, the converter, oil tubes, and oil cooler, must be cleaned thoroughly. • If brake F has been damaged, or if a considerable distance has been covered (> 150,000 km), piston F must be replaced
TABLE OF CONTENTS:
Jaguar ZF 5HP-24 REPAIR MANUAL – PDF DOWNLOAD
Selection of language................................................... 0 Repair manual 5HP24..................................................... 0 Table of contents....................................................... 2 1. General information.............................................. 6 1.1 Picture of the transmission................................. 6 1.2 Diagramm of power flow..................................... 8 1.3 (not currently used)........................................ 10 1.4 Making adjustments.......................................... 10 1.4.0 Measuring the disc sets (procedure) .................. 10 1.4.1 Adjusting clearance of brake F........................ 12 1.4.2 Adjusting clearance of brake D........................ 14 1.4.3 Adjusting clearance of brake E........................ 16 1.4.4 Adjusting clearance of clutch C....................... 18 1.4.5 Adjusting clearance of clutch A....................... 20 1.4.6 Adjusting clearance of clutch B....................... 22 1.4.7 Output play........................................... 24 1.4.8 Input play............................................ 25 1.4.9 Adjusting switch...................................... 26 1.5 Tightening torques.......................................... 28 1.6 Transmission test........................................... 30 1.7 Special tools............................................... 32 1.8 Function tests.............................................. 46 1.8.1 Position switch....................................... 46 2. Disassembly...................................................... 48 2.1 Disassembly of the transmission as of the assembly group.... 48 2.2 Brake F with freewheel, 1 st gear........................... 56 2.3 Output...................................................... 58 2.4 Tower I..................................................... 60 2.4.1 Brake D, E and clutch C............................... 60 2.4.2 Planetary drive (III, II, I).......................... 65 2.5 Tower II.................................................... 68 2.6 Oil supply.................................................. 72 2.7 Transmission with flow control valve and breather........... 76 2.8 Transmission with selector mechanism and parking lock....... 78 3. Assembly......................................................... 82 3.1 Transmission with selector mechanism and parking lock....... 82 3.2 Brake F with freewheel, 1 st gear........................... 88 3.3 Tower I..................................................... 94 3.3.1 Planetary drive (III, II, I).......................... 94 3.3.2 Brake (E and D)....................................... 97 3.3.3 Assembly, clutch C....................................102 3.4 Output......................................................106 3.5 Tower II (input with clutches A and B)......................110 3.5.1 Clutch A (input)......................................110 3.5.2 Kupplung B (input)....................................112 3.6 Oil supply..................................................116 3.7 Control unit, oil pan and converter.........................122
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
Sean Braden –
Excellent!!