Honda Outboard Motors BF50 BF5A Service Repair Manual 66ZV101 – PDF DOWNLOAD
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Honda Outboard Motors BF50 BF5A Service Repair Manual 66ZV101 – PDF DOWNLOAD
Language : English
Pages : 92
Downloadable : Yes
File Type : PDF
Size: 3.55 MB
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Honda Outboard Motors BF50 BF5A Service Repair Manual 66ZV101 – PDF DOWNLOAD
PREFACE :
This manual covers the construction, function and servicing procedure of the Honda BF50•BF5A outboard motor. Careful observance of these instructions will result in better, safer service work.
SERVICE RULES:
1. Use genuine Honda or Honda-recommended parts and lubricants or their equivalents. Parts that do not meet Honda’s
design specifications may damage the unit.
2. Use the special tools designed for the product.
3. Install new gaskets, 0-rings, etc. when reassembling.
4. When torquing bolts or nuts, begin with larger-diameter or inner bolt first and tighten to the specified torque diagonally,
unless a particular sequence is specified.
5. Clean parts in cleaning solvent upon disassembly. Lubricate any sliding surfaces before reassembly.
6. After reassembly, check all parts for proper installation and operation.
TABLE OF CONTENTS:
Honda Outboard Motors BF50 BF5A Service Repair Manual 66ZV101 – PDF DOWNLOAD
I SPECIFICATIONS 3
1 SPECIFICATIONS 3
2 DIMENSIONAL DRAWINGS 4
II SERVICE INFORMATION 5
1 GENERAL SAFETY 5
2 SERVICE RULES 5
3 SERIAL NUMBER LOCATION 5
4 MAINTENANCE STANDARDS 6
5 TORQUE VALUES 7
6 SPECIAL TOOLS 8
7 WIRING DIAGRAM 10
8 TUBE ROUTING 11
9 TROUBLESHOOTING 12
10 MAINTENANCE SCHEDULE 15
11 RECOMMENDED SERVICE MATERIALS 16
12 LUBRICATION CHART 17
111 MAINTENANCE 18
1 ENGINE OIL 18
2 GEAR Oil 19
3 SPARK PLUG 19
4 VALVE CLEARANCE 20
5 FUEL LINE FILTER 20
6 FUEL TANK FILTER 21
7 CARBURETOR 21
8 THROTTLE CABLE 22
9 THROTTLE OPENER SYSTEM 22
10 SHIFT ROD 23
11 · REVERSE LOCK 23
IV DISASSEMBLY AND SERVICE 25
1 OISASSEMBL Y CHART 25
2 ENGINE COVER/RECOIL STARTER 26
3 CARBURETOR/FUEL PUMP 29
4 FLYWHEEUELECTRICAL EQUIPMENT 34
5 ENGINE REMOVAL 39
6 CYLINDER HEAD/VALVE 41
7 OIL PAN 45
8 CRANKSHAFT/PISTON ·· 48
9 THROTTLE CABLE/HANDLE 56
10 EXTENSION CASE/SWIVEL CASE/
STERN BRACKET 59
11 GEAR CASE REMOVAL 62
12 PROPELLER SHAFT/GEAR CASE 63
13 FUEL TANK 69
V OPTIONAL PARTS · 70
1 REMOTE CONTROL BRACKET KIT 70
2 DC CHARGING AND LIGHTING KIT 7 4
VI OPERATION 75
1 LUBRICATION SYSTEM 75
2 COOLING SYSTEM 76
3 POWER TRAIN 77
4 FUEL SYSTEM 78
5 NEUTRAL START SYSTEM 79
6 THROTTLE OPENER SYSTEM 80
7 HALF THROTTLE SYSTEM 81
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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