Hitachi ZX210X-6 210LCX-6 Hydraulic Excavator Technical Manual – Hitachi ZX210X-6 210LCX-6
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Hitachi ZX210X-6 210LCX-6 Hydraulic Excavator Technical Manual – Hitachi ZX210X-6 210LCX-6
- Manual Language:English
- Pages: 507
- Size:43.5 MB
- Downloadable:Yes
- Format:PDF
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Description:
Hitachi ZX210X-6 210LCX-6 Hydraulic Excavator Technical Manual – Hitachi ZX210X-6 210LCX-6
TO THE READER
This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine. The machine specification and description according to destination may be explained on this manual.
• Be sure to thoroughly read this manual for correct product information and service procedures.
• If you have any questions or comments, at if you found any errors regarding the contents of this manual, please contact using “Service Manual Revision Request Form” at the end of this manual.
ADDITIONAL REFERENCES
Please refer to the other materials (operator’s manual, parts catalog, engine technical material and Hitachi training material etc.) in addition to this manual.
MANUAL COMPOSITION
This manual consists the Technical Manual and the Workshop Manual.
• Information included in the Technical Manual: technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal/installation and assemble/ disassemble procedures.
Table Of Contents:
Hitachi ZX210X-6 210LCX-6 Hydraulic Excavator Technical Manual – Hitachi ZX210X-6 210LCX-6
TDC452-EN-00............................................................................ 1 CONTENTS................................................................................ 3 INTRODUCTION............................................................................ 13 SYMBOL AND ABBREVIATION................................................................. 15 SAFETY.................................................................................. 17 SECTION AND GROUP CONTENTS.............................................................. 65 SECTION 1 GENERAL....................................................................... 67 Group 1 Specifications.............................................................. 69 Specifications (2DMC)........................................................... 69 Specifications (3DMC)........................................................... 70 Working Ranges (Grouser shoe)................................................... 71 Group 2 Component Layout............................................................ 73 Electrical System (2DMC, 3DMC).................................................. 73 Electrical System (2DMC, 3DMC).................................................. 74 Hydraulic Component (2DMC, 3DMC)................................................ 75 Group 3 Component Specifications.................................................... 77 Hydraulic Component (only for 2DMC, 3DMC)....................................... 77 Electrical Components (only for 2DMC, 3DMC)..................................... 78 SECTION 2 SYSTEM........................................................................ 81 Group 1 Controller.................................................................. 83 Outline......................................................................... 83 CAN Circuit..................................................................... 86 Group 2 Control System.............................................................. 89 Outline......................................................................... 89 Front Attachment Semiautomatic Control.......................................... 93 Engine Control (MC, ECM)........................................................101 Valve Control (MC)..............................................................105 Group 3 Hydraulic System............................................................111 Outline.........................................................................111 Front Attachment Semiautomatic Control Pilot Circuit............................112 SECTION 3 COMPONENT OPERATION...........................................................127 Group 1 8-Spool Solenoid Valve Unit (for Machine Control)...........................129 8-Spool Solenoid Valve Unit (for Machine Control)...............................129 Group 2 5-Spool Selector Valve Unit (for Machine Control)...........................133 5-Spool Selector Valve Unit (for Machine Control)...............................133 SECTION 4 OPERATIONAL PERFORMANCE TEST..................................................139 Group 1 Introduction................................................................141 Outline.........................................................................141 Group 2 Operational Performance Test and Standard...................................145 Operational Performance Test and Standard Table.................................145 Group 3 Calibration.................................................................157 Accuracy confirmation of 2D.....................................................157 Operation of the Total Station (TSC3)...........................................176 Mobile Station GNSS Setting.....................................................182 Observation of Terrain Feature Points by Mobile Stations........................188 Accuracy confirmation of 3D.....................................................191 Bucket Dimension Measurement....................................................200 Bucket Setting Change Method of Bucket less Machine.............................209 Laser Catcher Position Accuracy Confirmation....................................213 3DMG Calibration................................................................228 MC Solenoid Valve for MC Calibration............................................244 Bleed Air from Solenoid Valve of MC.............................................259 [Setting Method] Gradient in Front/Back Direction (Horizontal surface/Slope)....273 [Setting Method] Gradient in Left/Right Direction (Horizontal surface/Slope)....279 [Setting Method] Altitude Offset................................................283 Wi-Fi Network...................................................................287 Metering Calibration............................................................289 MC Accuracy Check...............................................................321 SECTION 5 TROUBLESHOOTING...............................................................351 Group 1 Diagnosing Procedure........................................................353 Introduction....................................................................353 Group 2 Troubleshooting A...........................................................355 Troubleshooting A (Base Machine Diagnosis by Using Fault Codes) Procedure.......355 Computer Aided Construction Controller (CAC Controller) Fault Code List.........357 CAC Controller Fault Code 19001 to 19002........................................369 CAC Controller Fault Code 19003.................................................370 CAC Controller Fault Code 19031 to 19033........................................371 CAC Controller Fault Code 19034 to 19039........................................372 CAC Controller Fault Code 19040 to 19042........................................373 CAC Controller Fault Code 19045 to 19046........................................374 CAC Controller Fault Code 19047.................................................375 CAC Controller Fault Code 19081.................................................376 CAC Controller Fault Code 19120.................................................377 CAC Controller Fault Code 19121.................................................378 CAC Controller Fault Code 19122.................................................379 CAC Controller Fault Code 19123.................................................380 CAC Controller Fault Code 19125.................................................381 CAC Controller Fault Code 19127.................................................382 CAC Controller Fault Code 19128.................................................383 CAC Controller Fault Code 19130.................................................384 CAC Controller Fault Code 19015 to 19017........................................385 CAN1 (CAC) Harness Check........................................................386 CAC Controller Fault Code 19022 to 19028........................................389 2DCAN (2D System) Harness Check.................................................390 3DCAN (3D System) Harness Check.................................................392 CAC Controller Fault Code 19051.................................................394 Group 3 Troubleshooting B...........................................................395 Troubleshooting B (Machine Diagnosis by Using Trouble Symptom) Procedure........395 Relationship between Machine Trouble Symptoms and Related Parts.................397 Correlation between Trouble Symptoms and Part Failures..........................403 Questionnaire...................................................................467 [Check Procedure 1] Software version............................................471 [Check Procedure 2] GNSS, Design................................................474 [Check Procedure 3] Bucket weight setting.......................................477 Bucket Weight Setting...........................................................477 [Check Procedure 4] Tooth length................................................478 [Check Procedure 5] Correction..................................................483 [Check Procedure 6] GNSS information............................................487 [Check Procedure 7] GNSS accuracy tolerance setting.............................490 [Check Procedure 8] Radio condition.............................................496 Group 4 Troubleshooting C...........................................................499 Machine Diagnosis by Using Machine Guidance System Status Indicator.............499 SERVICE MANUAL REVISION REQUEST FORM....................................................505 The Attached Diagram List...............................................................506
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