Hitachi Ex200-3 Ex200LC-3 Ex200H-3 Ex200LCH-3 Workshop+Parts Catalog Manual
FILE DETAILS:
Hitachi Ex200-3 Ex200LC-3 Ex200H-3 Ex200LCH-3 Workshop+Parts Catalog Manual
This Listing includes all of the manuals mentioned below:
- Hitachi Ex200-3 Ex-200LC-3 Ex200LCH-3 Excavator Workshop Manual
- Hitachi Ex200-3 Excavator Electrical Circuit Diagram
- Hitachi Ex200-3 Ex200LC-3 Ex200H-3 Ex200LCH-3 Equipment Components Parts Excavator Parts Catalog
- Hitachi Ex200-3 Ex200LC-3 Ex200H-3 Ex200LCH Excavator Parts Catalog
DESCRIPTION:
Hitachi Ex200-3 Ex200LC-3 Ex200H-3 Ex200LCH-3 Workshop+Parts Catalog Manual
INTRODUCTION:
TO THE READER:
• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine.
• Be sure to thoroughly read this manual for correct product information and service procedures.
• If you have any questions or comments, at if you found any errors regarding the contents of this manual, please contact using “Service Manual Revision Request Form” at the end of this manual.
ADDITIONAL REFERENCES:
• Please refer to the materials listed below in addition to this manual.
• The Operator’s Manual
• The Parts Catalog
• The Engine Manual
• Parts Catalog of the Engine
• Hitachi Training Material
MANUAL COMPOSITION:
• This manual consists of three portions: the Technical Manual (Operational Principle), the Technical Manual (Troubleshooting) and the Workshop Manual.
• Information included in the Technical Manual (Operational Principle): technical information needed for redelivery and delivery, operation and activation of all devices and systems.
• Information included in the Technical Manual (Troubleshooting): technical information needed for operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal/installation and assemble/ disassemble procedures.
TABLE OF CONTENTS:
Hitachi Ex200-3 Ex200LC-3 Ex200H-3 Ex200LCH-3 Workshop+Parts Catalog Manual
- Hitachi Ex200-3 Ex-200LC-3 Ex200LCH-3 Excavator Workshop Manual
INTRODUCTION 1
SAFETY 3
SECTION 01 GENERAL INFORMATION 11
Group 01 Preautions for Disassembling and Assembling 13
Precautions for Disasembling and Assembling 13
Group 02 Tightening Torque 15
Tightening Torque Specifications 15
Torque Chart 16
SECTION 02 UPPERSTRUCTURE 23
Group 01 Cab 25
Remove and Install Cab 25
Dimensions of the Cab Glass 29
Group 02 Counterweight 31
Remove and Install Counterweight 31
Group 03 Main Frame 33
Remove and Install Main Frame 33
Group 04 Pump Device 37
Remove and Install Pump Device 37
Disassemble Pump Device 38
Assemble Pump Device 43
Disassemble Main Pump 48
Assemble Main Pump 54
Desassemble and Assemble Pilot Pump 64
Group 05 Control Valve 67
Remove and Install Conrol Valve 67
Disassemble Four Section Control Valve 68
Assemble Four Section Control Valve 77
Disassemble Three Section Conrol Valve 88
Assemble Three Section Control Valve 96
Adjustment Differential Pressure Sensor 0
Group 06 Swing Device107
Remove and Install Swing Device107
Disassemble Swing Reduction Gear108
Assemble Swing Reduction Gear115
Remove and Install Swing Motor123
Disassemble Swing Motor124
Assemble Swing Motor132
Maintenance Standard141
Group 07 Pilot Valve145
Remove and Install Left Pilot Valve145
Remove and Install Right Pilot Valve146
Disassemble Right and Left Pilot Valve147
Assemble Right and Left Pilot Valve151
Remove and Install Travel Pilot Valve157
Disassemble Travel Pilot Valve158
Assemble Travel Pilot Valve163
Group 08 Pilot Shut-Off Valve169
Remove and Install Pilot Shut-Off Valve169
Disassemble Pilot Shut-Off Valve170
Asemble Pilot Shut-Off Valve172
Group 09 Shockless Valve175
Remove and Install Shockless Valve175
Disassemble and Assemble Shockless Valve176
Group 10 Accumulator183
Remove and Install Accumulator183
Group 11 Solenoid Valve185
Remove and Install Solenoid Valve Unit185
Disassemble Swing Parking Brake Solenoid Valve187
Assemble Swing Parking Brake Solenoid Valve189
Disassemble Propotional Solenoid Valve192
Assemble Propotional Solenoid Valve195
Disassemble Relife Valve198
Assemble Relife Valve201
Disassemble and Assemble Reducing Valve204
Group 12 Shuttle Valve209
Remove and Install Swing/Bucket Shuttle Valve209
Disassemble and Assemble Swing/Bucket Shuttle Valve210
Group 13 Swing Dampener Valve213
Remove and Install Swing Dampener Valve213
Disassemble Swing Dampener Valve214
Assemble Swing Dampener Valve218
Disassemble Valve223
Assemble Valve225
SECTION 03 UNDERCARRIAGE227
Group 01 Swing Bearing229
Remove and Install Swing Bearing229
Disassemble Swing Bearing231
Assemble Swing Bearing233
Group 02 Travel Device235
Remove and Instal Travel Device235
Disassemble Travel Device236
Assemble Travel Device245
Disassemble Travel Motor257
Assemble Travel Motor265
Disassemble Brake Valve280
Assemble Brake Valve282
Maintenance Standards284
Group 03 Center Joint287
Remove and Install Center Joint287
Disassemble Center Joint291
Assemble Center Joint295
Maintenance Standard301
Group 04 Track Adjuster303
Remove and Install Track Adjuster303
Disassemble Track Adjuster304
Assemble Track Adjuster311
Group 05 Front Idler317
Remove and Install Front Idler317
Disassemble Front Idler318
Assemble Front Idler321
Maintenance Stanard324
Group 06 Upper and Lower Roller325
Remove and Install Upper Roller325
Remove and Install Lower Roller328
Disassemble Upper Roller331
Assemble Upper Roller334
Disassemble Lower Roller337
Assemble Lower Roller340
Maintenance Standard343
Group 07 Track Link345
Remove and Install Track Link345
Maintenance Standard350
SECTION 04 FRONT ATTACHMENT 1
Group 01 Front Attachment 3
Remove and Install Front Attachment 3
Maintenance Stanards 8
Group 02 Cylinders 11
Remove and Install Cylinders 11
Disassemble Cylinders 24
Assemble Cylinders 30
Maintenance Standards 38
SECTION 06 ENGINE AND ACCESSORY 39
Group 01 General Information 41
General Information 41
Notes on the Format of Engine Section 41
Main Data & Specificatons 45
Desing Features & General Outline 49
Tightening Torque Specifications 52
Angular Nut and Bolt Tightening Method 53
Major Part Fixing Nuts and Bolts 55
Identifications 66
Group 02 Maintenance 67
Lubiricating System 67
Fuel System 68
Cooling System 72
Valve Clearance and Adjustment 72
Injection Timing 74
Compression Pressure Measurement 80
Turbocharger Inspection 81
Engine Repair Kit 82
Recommended Lubricants 84
Engine Oil Viscosity Chart 84
Group 03 Engine Disassembly 85
External Parts 85
Major Components 93
Rocker Arim & Rocker Arm Shaft 95
Cylinder Head 96
Piston & Connecting Rod 97
Group 04 Inspection & Repair 99
Cylinder Head 99
Valve Guide100
Valve Spring103
Tappet104
Push Rod105
Rocker Arm Shaft and Rocker Arm105
Idler Gear & Idler Shaft106
Cam Shaft107
Cylinder Body & Liner108
Piston & Piston Ring113
Piston Pin114
Connectine Rod115
Crank Shaft117
Flywheel and Flywheel Housing125
Timing Gear Case Cover126
Group 05 Engine Assembly127
Piston and Connecting Rod Reassembly Steps127
Cylinder Head129
Rocker Arm and Rocker Arm Shaft133
Major Cmponents134
External Parts144
Engine Tuning Operation151
Engine Sectional View153
Group 06 Lubricating System155
General Description155
Oil Pump156
Main Oil Filter158
Oil Cooler160
Group 07 Cooling System163
General Description163
Water Pump164
Thermostat169
Group 08 Fuel System171
General Description171
Fuel Filter172
Injection Nozzle174
Injection Pump Calibration Data179
Group 09 Turbo Charger185
General Description185
Identification186
Roter Shaft Play Inspection187
Group 10 Air Compressor189
General Description189
Dissasembly190
Inspection & Repair191
Assembly193
Group 11 Engine Electricals195
Starter Motor195
Alternator 200
Group 12 Troubleshooting207
Hard Starting207
Unstable Low Idling211
Insufficient Power214
Excessive Fuel Consumption217
Overheating220
White Exhauset Smoke222
Darkish Exhaust Smoke223
Not Rising Oil Pressure224
Abnormal Engine Noise226
Group 13 Special Tool229
Special Tool229
- Hitachi Ex200-3 Ex200LC-3 Ex200H-3 Ex200LCH-3 Equipment Components Parts Excavator Parts Catalog
PUMP
MOTOR; OIL
VALVE
CYLINDER
ETC.
PARTS INDEX
- Hitachi Ex200-3 Ex200LC-3 Ex200H-3 Ex200LCH Excavator Parts Catalog
UPPERSTRUCTURE
UNDERCARRIAGE
FRONT-END ATTACHMENTS
RIVER MAINTENANCE FRONT
OPTIONAL PARTS
TOOLS AND SPARE PARTS
NAME-PLATE
PARTS INDEX
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]