Grove TMS9000E Operator Manual – PDF DOWNLOAD
DESCRIPTION:
Grove TMS9000E Operator Manual – PDF DOWNLOAD
General:
The importance of safe operation and maintenance cannot be over emphasized. Carelessness or neglect on the part of operators, job supervisors and planners, rigging personnel, and job site workers can result in their death or injury and costly damage to the crane and property. To alert personnel to hazardous operating practices and maintenance procedures, safety messages are used throughout the manual. Each safety message contains a safety alert symbol and a signal word to identify the hazard’s degree of seriousness.
- Illustrations have been included in this section to emphasize certain proper and improper points; READ AND FOLLOW PRINTED INSTRUCTIONS. It is impossible to compile a list of safety precautions covering all situations. However, there are basic principles that MUST be followed during your daily routine. Safety is YOUR PRIMARY RESPONSIBILITY, since any piece of equipment is only as safe AS THE PERSON AT THE CONTROLS. With this thought in mind, this information has been provided to assist you, the operator, in promoting a safe working atmosphere for yourself and those around you.
- It is not meant to cover every conceivable circumstance which could arise. It is intended to present basic safety precautions that should be followed in daily operation. Because you, the operator, are the only part of the crane that can think and reason, your responsibility is not lessened by the addition of operational aids or warning devices.
- Indeed, you must guard against acquiring a false sense of security when using them. They are there to assist, not direct the operation. Operational aids or warning devices can be mechanical, electrical, electronic, or a combination thereof. They are subject to failure or misuse and should not be relied upon in place of good operating practices. You, the operator, are the only one who can be relied upon to assure the safety of yourself and those around you.
- Be a PROFESSIONAL and follow the RULES of SAFETY. REMEMBER, failure to follow just one safety precaution could cause an accident that results in death or serious injury to personnel or damage to equipment. You are responsible for the safety of yourself and those around you. IMMEDIATELY report all accidents, malfunctions, and equipment damages to your local Manitowoc/Grove distributor. Following any accident or damage to equipment the local Manitowoc/Grove distributor must be immediately advised of the incident and consulted on necessary inspections and repairs.
- Should the distributor not be immediately available, contact should be made directly with Manitowoc Crane CARE. The crane must not be returned to service until it is thoroughly inspected for any evidence of damage. All damaged parts must be repaired or replaced as authorized by your local Manitowoc/Grove distributor and/or Manitowoc Crane CARE.
TABLE OF CONTENTS:
Grove TMS9000E Operator Manual – PDF DOWNLOAD
SAFETY PRECAUTIONS
SAFETY MESSAGES 1-1
GENERAL 1-2
OPERATOR’S INFORMATION 1-3
OPERATOR’S QUALIFICATIONS 1-4
CRANE STABILITY/STRUCTURAL STRENGTH1-5
Load Charts 1-7
Work Site1-8
Lifting Operations 1-8
Counterweight 1-10
Multiple Crane Lifts 1-11
SAFE LOAD INDICATING (SLI) SYSTEMS 1-12
Two-Blocking1-13
ELECTROCUTION HAZARD 1-14
Set Up And Operation 1-16
Electrocution Hazard Devices 1-17
Electrical Contact 18
Special Operating Conditions And Equipment 1-19
CRUSHING HAZARDS 1-19
TRAVELING1-20
ACCIDENTS 1-22
MAINTENANCE 1-22
Service And Repairs 1-23
Lubrication 1-24
Tires 1-24
Wire Rope 2 1-24
BATTERIES 2 1-26
ENGINE 1-27
WORK PRACTICES 1-27
Crane Access1-27
Job Preparation 1-28
Working1-28
Lifting 1-29
TRANSPORTING THE CRANE1-32
COLD WEATHER OPERATION1-32
TEMPERATURE EFFECTS ON HYDRAULIC CYLINDERS 1-32
DESCRIPTION OF CRANE
OVERVIEW OF THE SUPERSTRUCTURE CAB OPERATING AND DISPLAY INSTRUMENTS
2-1
Overview of the crane section2-1
Overview of crane cab 2-4
Operating elements on the front panel 2-6
Operating elements on the side panel 2-7
Control consoles 2-12
Control lever configuration 2-14
At crane control insert 2-16
TOC-2
Main menu of the crane control display2-18
Crane control display – submenus2-21
SLI display – main menu 2-35
SLI display – submenus 2-36
Switch boxes for outrigger / electronic level / outrigger pressure display 2-44
FUNCTIONAL DESCRIPTION OF THE DISPLAY AND OPERATING
ELEMENTS2-46
Diesel engine2-46
Crane control2-48
Counterweight submenu 2-57
Hoists 2-60
Swing gear 2-64
Lifting gear 2-66
Telescoping mechanism 2-69
Hydraulic system 2-79
Safe load indicator (SLI)2-81
Electricity, lighting, windscreen wiper / washing system 2-95
Heating2-97
Other operating elements of the crane cab2-105
FUNCTIONAL DESCRIPTION OF THE SAFETY DEVICES 2-109
Safe load indicator (SLI) 2-109
Lowering limit switch 2-111
Lifting limit switch2-112
Dead man’s switch and seat contact switch 2-114
OVERVIEW OF THE CARRIER CAB OPERATING AND DISPLAY
INSTRUMENTS 2-114
CRANE OPERATION
SUPERSTRUCTURE INSPECTIONS AND ADJUSTMENTS PRIOR TO CRANE
OPERATION 3-1
PRE-STARTING CHECKLIST: When truck crane is rigged 3-1
Adjusting the front console and the crane cab seat3-8
Checking the condition of the truck crane 3-9
Checking the safety devices3-12
Pre-warming the hydraulic oil 3-15
Switching the houselock on / off 3-17
STARTING AND STOPPING THE DIESEL ENGINE3-20
When starting the engine the first time in the day3-20
Inspections after starting the diesel engine 3-24
Shutting down the diesel engine 3-27
OPERATING THE SAFE LOAD INDICATOR (SLI) 3-28
Switching on the SLI 3-28
Entering the rigging mode 3-32
Inspections before operating the crane 3-39
Displays during crane operation 3-42
SLI early warning and SLI shutdown 3-45
SLI shutdown3-45
Displaying the lifting capacity table 3-49
Entering the time/date 3-51
CRANE WORK WITH THE MAIN BOOM 3-52
TOC-3
External influences while working with the crane 3-52
Permissible swing ranges and working positions for crane work 3-57
Main hoist 3-60
Auxiliary hoist 3-65
Lifting gear 3-67
Swing gear 3-71
Telescoping mechanism 3-79
Possible movement combinations 3-120
High-speed mode 3-121
Cooling the hydraulic oil 3-123
ADJUSTMENTS AND DISPLAYS WHILE OPERATING THE CRANE 3-124
Adjusting the brightness of the display 3-124
Setting characteristic curves for the control lever 3-125
Adjusting power unit speeds 3-127
Setting a constant engine speed3-129
Tilting the crane cab 3-131
Adjusting the windscreen wiper stroke interval 3-132
Using the directional spotlight for the working area 3-133
Display the operating hours3-134
Warning message submenu 3-136
Error menu 3-138
WORKING RANGE LIMITER 3-139
Opening the Working range limitation submenu3-140
Reading current settings 3-141
Entering a limit value for a maximum overall height 3-143
Entering a limit value for a maximum working radius3-144
Entering limit values for maximum swing angles3-145
Entering point data for objects 3-148
Entering limit values manually 3-152
Switching monitoring on and off 3-155
Shutdown caused by working range limiter3-157
WORK BREAK3-159
DURING SHORT WORK BREAKS 3-159
Work breaks lasting longer than 8 hours 3-160
Heating and ventilating the crane cab3-161
Heating3-161
Air-conditioning system 3-171
Crane Transmission 3-174
RIGGING WORK
CHECKLISTS FOR RIGGING WORK FOR CRANE OPERATION WITH MAIN
BOOM4-1
CHECKLIST: Rigging 4-1
CHECKLIST: Unrigging 4- 4
CHOOSING A SUITABLE SITE 4- 6
Load bearing capacity of the ground and the outriggers4-7
Safe distance from banks and pits4-10
Earthing of the truck crane 4-11
Safe distance from electrical lines4-11
Switching Positions 4-14
TOC-4
Switching off the boom floating position 4-14
Switching off boom pre-tensioning 4-15
Switching off rotating gear freewheel 4-16
RIGGING ADD-ON PARTS IN POSITION FOR CRANE
OPERATION / DRIVING 4-18
Folding mirrors in and out and adjusting them 4-18
Outriggers 4-20
CHECKLIST: Extending the outrigger 4-20
CHECKLIST: Retracting the outrigger 4-21
Permissible outrigger spreads 4-23
Preparing the truck crane 4-25
CHECKLIST: Extending the outrigger 4-26
CHECKLIST: Retracting the outrigger 4-28
Permissible outrigger spreads 4-30
Preparing the truck crane 4-32
Securing/releasing outrigger beam for crane operations 4-32
SETTING THE OUTRIGGERS 4-32
STOWING THE OUTRIGGERS4-34
SETTING THE CENTER FRONT STABILIZER4-36
STOWING THE CENTER FRONT STABILIZER 4-37
Checking the alignment of the truck crane 4-37
Aligning the truck crane on outriggers horizontally 4-42
Outrigger pressure indicator4-45
RIGGING / UNRIGGING THE COUNTERWEIGHT 4-48
Counterweight parts 4-48
Counterweight versions/combinations 4-50
Slinging points at the counterweight sections 4-54
CHECKLIST: Rigging the counterweight 4-56
CHECKLIST: Unrigging the counterweight 4-58
Lower 3,000 lb tray plate on the counterweight platform 4-59
Check the position of the locking pins for 3000 and 5,000 lb counterweight sections
4-60
Assembling counterweight versions/combinations4-61
Counterweight hoist unit 4-63
Rotating with the rigged counterweight4-69
RIGGING WORK ON THE MAIN BOOM 4-69
Hook block on the bumper 4-69
Hook block on a separate vehicle4-71
Reeving and unreeving the hoist rope 4-74
Installing / Removing the lifting limit switch 4-81
Locking the lifting limit switch / Releasing the lock4-87
Anemometer and air traffic control light4-88
COUNTERWEIGHT RIGGING
COUNTERWEIGHT PARTS5-1
Counterweight parts 5-1
Counterweight versions/combinations 5-3
Slinging points at the counterweight sections5-7
CHECKLIST: Rigging the counterweight5-9
CHECKLIST: Unrigging the counterweight 5-11
TOC-5
Lower 3,000 lb tray plate on the counterweight platform 5-12
Check the position of the locking pins for 3000 and 5,000 lb counterweight sections
5-13
Assembling counterweight versions/combinations5-14
Counterweight hoist unit 5-16
Rotating with the rigged counterweight5-22
MALFUNCTIONS ON THE SUPERSTRUCTURE
EMERGENCY-STOP DEVICES FOR CRANE OPERATION 6-1
Carrying out emergency-stop operations 6-1
Resetting the emergency-stop switch 6-3
PROCEDURE IN THE EVENT OF A MALFUNCTION DURING
CRANE OPERATION6-4
Fuses on the superstructure 6-5
Fuses on the turntable 6-6
Fuses in the crane cab 6-8
SLI fuses 6-10
FINDING AND ELIMINATING MALFUNCTIONS AT THE POWER UNITS 6-11
Malfunctions in the diesel engine during crane operation 6-11
Malfunctions in the outriggers 6-12
Malfunctions in the main hoist 6-13
Malfunctions on the auxiliary hoist6-15
Lifting gear malfunctions 6-17
Malfunctions in the swing gear 6-19
Malfunctions in the counterweight hoist unit6-21
Malfunctions in the hydraulic system / hydraulic oil cooler 6-22
Malfunctions on the turntable lock6-22
Malfunctions in the telescoping mechanism6-23
Malfunctions when driving from the crane cab 6-27
FINDING AND ELIMINATING MALFUNCTIONS AT THE SLI 6-28
General malfunctions 6-28
Error messages in the Monitoring submenu6-29
Displays in the Error submenu 6-31
Table – error messages6-33
FINDING AND ELIMINATING MALFUNCTIONS AT THE CRANE CONTROL 6-38
General malfunctions 6-38
Error messages on the crane control display 6-39
EMERGENCY OPERATIONS AND PROGRAMS 6-41
Emergency retraction operation 6-42
Emergency telescoping program submenu 6-46
Entering telescoping values after emergency operation 6-58
Emergency operation in the event of a failure of the operating elements in the
crane cab 6-61
HYDRAULIC EMERGENCY OPERATION ACCORDING TO
BGR 159 (ZH1/461) 6-62
Important instructions for hydraulic emergency operation 66-62
Operating principle and accessories 6-63
Connecting / disconnecting hoses6-65
Establishing the hydraulic circuits required 6-68
Operating in emergency mode 6-72
TOC-6
After emergency operation 6-76
TECHNICAL INFORMATION FOR SUPERSTRUCTURE
TECHNICAL DATA 7-1
Maximum lifting capacity (DIN/ ISO/ EN)7-1
Maximum lifting capacity (ASME B 305)7-1
Dimensions, weights and axle loads 7-2
Dimensions and weights of removable parts 7-4
Technical data for superstructure 7-5
TMS9000E IMPORTANT INFORMATION
ABOUT THESE OPERATING INSTRUCTIONS 8-1
BASIC SAFETY INSTRUCTIONS8-2
WARNINGS AND SYMBOLS 8-2
PROPER USE 8-3
ORGANIZATIONAL MEASURES8-5
PERSONNEL QUALIFICATIONS8-7
SAFETY INSTRUCTIONS FOR TRUCK CRANE WORK 8- 8
SPECIFICATIONS IN US UNITS OF MEASUREMENT 8-10
TRANSPORT DIMENSIONS AND WEIGHTS
SWING-AWAY LATTICE EXTENSION AND BOOM EXTENSION 9-1
AUXILIARY SINGLE-SHEAVE BOOM TOP9- 1
TWO-STAGE SWINGAWAY LATTICE EXTENSION (ADDITIONAL EQUIPMENT)
ADDITIONAL OPERATING AND DISPLAY ELEMENTS 10-1
In the crane cabin10-1
Operating and display instruments on the lattice extension10-4
IDENTIFICATION OF THE TWO-STAGE SWINGAWAY LATTICE
EXTENSION 10-5
ASSEMBLY OF THE LATTICE EXTENSIONS 10-7
CENTERS OF GRAVITY FOR SLINGING10-8
CHECKLISTS FOR RIGGING WORK10-9
Overview of the required rigging work 10-9
CHECKLIST: Installing the (two-stage) swingaway lattice extension10-11
CHECKLIST: Un-installing the (two-stage) swingaway lattice extension 10-13
CHECK LIST: Rigging the 10 m (33 ft) swingaway lattice extension10-15
CHECK LIST: Unrigging the 10 m (33 ft) swingaway lattice extension 10-19
CHECK LIST: Rigging the 17 m (56 ft) two-stage swingaway lattice
extension 10-24
CHECK LIST: Unrigging the 17 m (56 ft) two-stage swingaway lattice
extension 10-28
DESCRIPTION OF RIGGING WORK 10-34
Preparing the truck crane for rigging 10-34
Checking the transport condition10-36
Hose drum for hydraulic supply 10-40
Folding the run-up rail out/in 10-43
Connections with folded lattice extension 10-44
Pin connections on the main boom head 10-52
Pin connections on the lattice extension 10-56
Swinging the lattice extension onto the main boom head10-58
Swiveling the lattice extension when rigging 10-59
TOC-7
Electrical connections on the lattice extension 10-61
Establishing/disconnecting the hydraulic connection10-63
Folding out/in the deflection sheaves on the 33 ft section 10-64
Positioning/removing the hoist cable 10-67
Lifting limit switch on the lattice extension 10-69
Anemometer on the lattice extension 10-71
Raising/lowering the lattice extension10-72
Setting the Folding Offsetable Swingaway Extension10-73
Transportation on a separate vehicle10-74
RAISING AND SETTING DOWN THE MAIN BOOM WITH RIGGED LATTICE EXTENSION
10-75
TELESCOPING WITH RIGGED LATTICE EXTENSION10-76
OPERATION WITH THE LATTICE EXTENSION 10-77
SLI shutdown 10-77
Malfunction when working with lattice extension10-78
MAINTENANCE WORK 10-79
MODULES IN NEED OF PROTECTION DURING CLEANING WORK 10-79
Maintenance work M1, monthly 10-80
BOOM EXTENSION (ADDITIONAL EQUIPMENT)
IDENTIFICATION AND SLINGING POINTS 11-1
Identification11-1
Slinging points 11-2
Assembly of boom extensions 11-3
Checklists for rigging work 11-4
CHECK LIST: Rigging the 22 m/27 m (72 ft/89 ft) boom extension 11-4
CHECK LIST: Unrigging the 22 m/27 m (72 ft/89 ft) boom extension 11-8
DESCRIPTION OF RIGGING WORK 1 11-11
Installing/removing 5 m (16 ft) sections 1 11-11
Installing/removing the bi-fold swingaway lattice extension for the boom extension
11-12
Hydraulic connection at the boom extension 11-13
Electrical connection at the boom extension 11-17
Unfolding/folding the deflection sheave on the 5 m (16 ft) section 11-19
MAINTENANCE WORK 11-20
Maintenance work M1, monthly 11-20
AUXILIARY SINGLE-SHEAVE BOOM TOP
IDENTIFICATION 12-1
INSTALLING/REMOVING AUXILIARY SINGLE-SHEAVE BOOM TOP 12-2
Installing the auxiliary single-sheave boom top 12-2
Removing the auxiliary single-sheave boom top 12-3
Rigging the auxiliary single-sheave boom top 12-4
Rigging in transport position 12-4
Rigging in working position 12-6
Attaching and removing the hoist rope12-7
Possible reeving methods on the auxiliary single-sheave boom top 12-7
Lifting limit switch and anemometer 12-8
10/17 M (33/56 FT) SWING-AWAY LATTICE EXTENSION
VALIDITY 13-1
ADDITIONAL OPERATING AND DISPLAY ELEMENTS 13-1
TOC-8
In the crane cab 13-2
Operating and display instruments on the swing-away lattice extension 13-5
IDENTIFICATION OF THE SWING-AWAY LATTICE EXTENSION 13-6
COMPOSITION OF THE SWING-AWAY LATTICE EXTENSION 13-8
CENTERS OF GRAVITY FOR SLINGING13-9
CHECKLISTS FOR RIGGING WORK 13-10
Overview of the required rigging work13-10
CHECKLIST: Installing 10/17 m (33/56 ft) swing-away lattice extension 13-11
CHECKLIST: Removing 10/17 m (33/56ft) swing-away lattice extension 13-13
CHECKLIST: Rigging the 10/17 m (33/56 ft) swing-away lattice
extension 13-17
CHECKLIST: Unrigging the 10/17 m (33/56 ft) swing-away lattice
extension 13-23
DESCRIPTION OF RIGGING WORK 13-29
Preparing the truck crane for rigging 13-29
Checking the transport condition13-31
Checking the anti-twist device on the hose drum 13-37
Establishing/disconnecting the hydraulic connection13-39
Guides and holders for the hydraulic hoses 13-41
Connections with folded lattice extension 13-43
Securing/releasing section 2 13-51
Connecting and disconnecting the lattice extension pivot/swing points 13-53
Swivelling the lattice extension when rigging 13-58
Establishing/releasing connections on the lattice extension 13-63
Electrical connections on the lattice extension 13-66
Unfolding/folding the deflection sheave 13-70
Positioning/removing the hoist rope 13-72
Installing/removing the lifting limit switch 13-74
Installing/removing the anemometer 13-77
Air traffic control light – electrical connection 13-81
Positioning the lattice extension13-83
Setting the angle – with the auxiliary crane13-85
Setting the angle – without the auxiliary crane 13-87
Transportation on a separate vehicle13-93
OPERATION WITH THE LATTICE EXTENSION 13-94
Setting the SLI 13-95
Raising and setting down the main boom 13-97
Luffing with rigged lattice extension 13-98
Information about the SLI shutdown 13-99
Procedure if the permissible wind speed is exceeded 13-100
Information about the main boom operation when the lattice extension is folded/
rigged 13-101
TURNING LOADS WITH THE LATTICE EXTENSION 13-103
Prerequisites 13-103
Setting the SLI 13-104
Turning a load 113-106
Driving the rigged crane 13-109
FINDING AND ELIMINATING MALFUNCTIONS 13-113
MAINTENANCE WORK13-115
Modules in need of protection during cleaning work13-115
TOC-9
Maintenance work M1, monthly13-116
Maintenance work M12, every twelve months 13-117
LUBRICATION
GENERAL 14-1
LUBRICATION POINTS 14-1
Carrier Lubrication14-3
Superstructure Lubrication 14-9
Boom, Boom Extension, and Boom Accessories Lubrication 14-11
Boom Locking Pins Lubrication Procedure14-16
Wire Rope Lubrication14-21
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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