Doosan DX63 3 Excavator Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Doosan DX63 3 Excavator Operation & Maintenance Manual – PDF DOWNLOAD
Serial Number 1001 and Up
950106-01084NA
July 2014
July 2014
FOREWORD:
- This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT.
- Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor. If there are any questions, contact your DOOSAN distributor. This manual may illustrate options and accessories not installed on your equipment.
- Any modification made without written authorization or approval from DOOSAN can create a safety hazard. Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.
Intended Use:
- The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use.
- Examples include, but are not limited to, are: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information. Engine and Emission Control System Maintenance Proper inspection, maintenance and repair is essential to keeping engine and machine systems properly operating.
- This includes proper inspection and maintenance of the machine’s emission control system.
- This could include machine and engine components, such as an EGR (Exhaust Gas Recirculation) system, fuel system, turbocharger, electrical system, air intake system and/or cooling system. As a heavy-duty off-road diesel engine owner, you are responsible for performing required maintenance.
- The required maintenance procedures are outlined in this Operation & Maintenance Manual, or Shop Manual. Do not remove, alter, or render inoperative, any emission control system.
Machine Capacity:
- Do not exceed machine capacity by modifying machine or using unapproved attachments. Exceeding machine capacity can adversely affect machine performance characteristics such as: stability, system certifications such as brakes and steering, the Roll-over Protective Structure (ROPS) and can result in death or serious injury.
- Contact your DOOSAN distributor for further information. Attachments These and other attachments are approved for use on this machine. Do not use unapproved attachments. Attachments not manufactured by DOOSAN may not be approved.
- See your DOOSAN distributor for information about approved attachments and attachment manuals.
• Buckets
• Hydraulic Breakers
• Grapples
• Plate Compactors
• Quick Couplers
Product Identification Number (PIN):
- A pin number is stamped on upper frame under boom foot (Figure 1). It is also stamped on a product identification plate (Figure 2 or Figure 3) on near the base of the boom. NOTE: Record these numbers and their locations. These will be required whenever warranty or service work is requested.
- Keep these numbers on file in case machine is stolen. FG028388Do not exceed machine capacity by modifying machine or using unapproved attachments. Exceeding machine capacity can adversely affect machine performance characteristics such as: stability, system certifications such as brakes and steering, the Roll-over Protective Structure (ROPS) and can result in death or serious injury.
- Contact your DOOSAN distributor for further information. Attachments These and other attachments are approved for use on this machine. Do not use unapproved attachments. Attachments not manufactured by DOOSAN may not be approved.
- See your DOOSAN distributor for information about approved attachments and attachment manuals. • Buckets • Hydraulic Breakers • Grapples • Plate Compactors • Quick Couplers Product Identification Number (PIN) A pin number is stamped on upper frame under boom foot (Figure 1).
It is also stamped on a product identification plate (Figure 2 or Figure 3) on near the base of the boom. NOTE: Record these numbers and their locations. These will be required whenever warranty or service work is requested. Keep these numbers on file in case machine is stolen. FG028388
TABLE OF CONTENTS:
Doosan DX63 3 Excavator Operation & Maintenance Manual – PDF DOWNLOAD
Foreword …………………………………………………………………………0-1
AEM Safety Manual (North America Only) …………………………………. 0-5
Federal Emission Control Systems……………………………………………. 0-6
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Transportation………………………………………………………………………. 1-27
Operation …………………………………………………………………………….. 1-29
Maintenance ………………………………………………………………………… 1-45
Environment and Circumstances …………………………………………….. 1-61
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-4
Operational Controls and Panels ………………………………………………. 2-6
Display Monitor …………………………………………………………………….. 2-20
User Menu …………………………………………………………………………… 2-37
Heater and Air Conditioner Control Panel…………………………………. 2-45
Stereo …………………………………………………………………………………. 2-50
Miscellaneous Electrical Devices…………………………………………….. 2-51
Seat Adjustment……………………………………………………………………. 2-54
Front Windows ……………………………………………………………………… 2-58
Door Side Latch ……………………………………………………………………. 2-60
Cabin Storage Compartments ………………………………………………… 2-60
Sun Visor (Optional)………………………………………………………………. 2-61
Hanger ………………………………………………………………………………… 2-61
Emergency Exit Glass Breaking Tool ………………………………………. 2-61
AEM Safety Manual (North America Only) …………………………………. 0-5
Federal Emission Control Systems……………………………………………. 0-6
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Transportation………………………………………………………………………. 1-27
Operation …………………………………………………………………………….. 1-29
Maintenance ………………………………………………………………………… 1-45
Environment and Circumstances …………………………………………….. 1-61
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-4
Operational Controls and Panels ………………………………………………. 2-6
Display Monitor …………………………………………………………………….. 2-20
User Menu …………………………………………………………………………… 2-37
Heater and Air Conditioner Control Panel…………………………………. 2-45
Stereo …………………………………………………………………………………. 2-50
Miscellaneous Electrical Devices…………………………………………….. 2-51
Seat Adjustment……………………………………………………………………. 2-54
Front Windows ……………………………………………………………………… 2-58
Door Side Latch ……………………………………………………………………. 2-60
Cabin Storage Compartments ………………………………………………… 2-60
Sun Visor (Optional)………………………………………………………………. 2-61
Hanger ………………………………………………………………………………… 2-61
Emergency Exit Glass Breaking Tool ………………………………………. 2-61
Operation…………………………………………………………………………3-1
To operate a New Excavator ……………………………………………………. 3-1
Starting and Stopping Engine …………………………………………………… 3-3
Safety Lever…………………………………………………………………………. 3-15
Travel ………………………………………………………………………………….. 3-16
Operating Instructions……………………………………………………………. 3-21
Operating Precautions …………………………………………………………… 3-34
Parking Excavator…………………………………………………………………. 3-39
Towing Procedure…………………………………………………………………. 3-40
Hydraulic Breaker …………………………………………………………………. 3-41
Lifting Objects ………………………………………………………………………. 3-53
Lifting Objects with Quick Coupler …………………………………………… 3-55
Operation Under Abnormal Conditions …………………………………….. 3-57
Long Term Storage ……………………………………………………………….. 3-63
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Table of Recommended Lubricants …………………………………………… 4-7
Fluid Capacities ……………………………………………………………………. 4-10
Lubrication and Service Chart…………………………………………………. 4-11
Maintenance Intervals……………………………………………………………. 4-14
10 Hour / Daily Service ………………………………………………………….. 4-16
50 Hour / Weekly Service ………………………………………………………. 4-24
250 Hour / Monthly Service…………………………………………………….. 4-28
500 Hour / 3 Month Service ……………………………………………………. 4-35
1,000 Hour / 6 Month Service …………………………………………………. 4-41
2,000 Hour / Yearly Service ……………………………………………………. 4-48
3,000 Hour / Biennial Service …………………………………………………. 4-53
4,000 Hour / Biennial Service …………………………………………………. 4-54
9,000 Hour / 4 Year Service……………………………………………………. 4-55
12,000 Hour / 6 Year Service………………………………………………….. 4-56
Bolt and Nut Inspection………………………………………………………….. 4-57
Bucket…………………………………………………………………………………. 4-62
Electrical System ………………………………………………………………….. 4-67
Engine Cooling System………………………………………………………….. 4-70
Fuel Transfer Pump (Optional) ……………………………………………….. 4-74
Handling of Accumulator………………………………………………………… 4-76
Track Tension ………………………………………………………………………. 4-77
Venting and Priming Hydraulic System…………………………………….. 4-80
Maintenance in Special Conditions………………………………………….. 4-82
Transportation …………………………………………………………………5-1
Loading and Unloading ……………………………………………………………. 5-1
Lifting Machine……………………………………………………………………….. 5-6
Troubleshooting ………………………………………………………………6-1
Electrical System ……………………………………………………………………. 6-1
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-3
Swing System ………………………………………………………………………… 6-4
Travel System………………………………………………………………………… 6-5
Specification ……………………………………………………………………7-1
Standard Specification …………………………………………………………….. 7-1
Overall Dimensions…………………………………………………………………. 7-4
Working Range ………………………………………………………………………. 7-6
Excavator Rated Lift Capacity Tables………………………………………… 7-8
Approximate Weight of Workload Materials………………………………. 7-14
Index ……………………………………………………………………………….8-1
To operate a New Excavator ……………………………………………………. 3-1
Starting and Stopping Engine …………………………………………………… 3-3
Safety Lever…………………………………………………………………………. 3-15
Travel ………………………………………………………………………………….. 3-16
Operating Instructions……………………………………………………………. 3-21
Operating Precautions …………………………………………………………… 3-34
Parking Excavator…………………………………………………………………. 3-39
Towing Procedure…………………………………………………………………. 3-40
Hydraulic Breaker …………………………………………………………………. 3-41
Lifting Objects ………………………………………………………………………. 3-53
Lifting Objects with Quick Coupler …………………………………………… 3-55
Operation Under Abnormal Conditions …………………………………….. 3-57
Long Term Storage ……………………………………………………………….. 3-63
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Table of Recommended Lubricants …………………………………………… 4-7
Fluid Capacities ……………………………………………………………………. 4-10
Lubrication and Service Chart…………………………………………………. 4-11
Maintenance Intervals……………………………………………………………. 4-14
10 Hour / Daily Service ………………………………………………………….. 4-16
50 Hour / Weekly Service ………………………………………………………. 4-24
250 Hour / Monthly Service…………………………………………………….. 4-28
500 Hour / 3 Month Service ……………………………………………………. 4-35
1,000 Hour / 6 Month Service …………………………………………………. 4-41
2,000 Hour / Yearly Service ……………………………………………………. 4-48
3,000 Hour / Biennial Service …………………………………………………. 4-53
4,000 Hour / Biennial Service …………………………………………………. 4-54
9,000 Hour / 4 Year Service……………………………………………………. 4-55
12,000 Hour / 6 Year Service………………………………………………….. 4-56
Bolt and Nut Inspection………………………………………………………….. 4-57
Bucket…………………………………………………………………………………. 4-62
Electrical System ………………………………………………………………….. 4-67
Engine Cooling System………………………………………………………….. 4-70
Fuel Transfer Pump (Optional) ……………………………………………….. 4-74
Handling of Accumulator………………………………………………………… 4-76
Track Tension ………………………………………………………………………. 4-77
Venting and Priming Hydraulic System…………………………………….. 4-80
Maintenance in Special Conditions………………………………………….. 4-82
Transportation …………………………………………………………………5-1
Loading and Unloading ……………………………………………………………. 5-1
Lifting Machine……………………………………………………………………….. 5-6
Troubleshooting ………………………………………………………………6-1
Electrical System ……………………………………………………………………. 6-1
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-3
Swing System ………………………………………………………………………… 6-4
Travel System………………………………………………………………………… 6-5
Specification ……………………………………………………………………7-1
Standard Specification …………………………………………………………….. 7-1
Overall Dimensions…………………………………………………………………. 7-4
Working Range ………………………………………………………………………. 7-6
Excavator Rated Lift Capacity Tables………………………………………… 7-8
Approximate Weight of Workload Materials………………………………. 7-14
Index ……………………………………………………………………………….8-1
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