DOOSAN DX300MH 5 EXCAVATOR MATERIAL HANDLER OPERATION & MAINTENANCE MANUAL 950106-00981NAMH – PDF DOWNLOAD
DESCRIPTION:
DOOSAN DX300MH 5 EXCAVATOR MATERIAL HANDLER OPERATION & MAINTENANCE MANUAL 950106-00981NAMH – PDF DOWNLOAD
Foreword
This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT. Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor.
If there are any questions, contact your DOOSAN distributor. This manual may illustrate options and accessories not installed on your equipment. Any modification made without written authorization or approval from DOOSAN can create a safety hazard. Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.
Intended Use
The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use Examples include, but are not limited to, are: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information.
Engine and Emission Control System Maintenance
Proper inspection, maintenance and repair is essential to keeping engine and machine systems properly operating. This includes proper inspection and maintenance of the machine’s emission control system. This could include machine and engine components, such as an EGR (Exhaust Gas Recirculation) system, fuel system, turbocharger, electrical system, air intake system and/or cooling system. As a heavy-duty off-road diesel engine owner, you are responsible for performing required maintenance. The required maintenance procedures are outlined in this Operation & Maintenance Manual, or Shop Manual. Do not remove, alter, or render inoperative, any emission control system.
TABLE OF CONTENTS:
DOOSAN DX300MH 5 EXCAVATOR MATERIAL HANDLER OPERATION & MAINTENANCE MANUAL 950106-00981NAMH – PDF DOWNLOAD
Foreword 0-1
AEM Safety Manual
(North America Only) 0-6
Federal Emission Control Systems 0-7
Safety1-1
Safety Decals 1-2
General 1-20
Transportation 1-33
Operation 1-35
Maintenance 1-53
Environment and Circumstances 1-70
Operating Controls2-1
Component Locations 2-2
Operator’s Area 2-8
Operational Controls and Panels 2-10
Tilting Riser 2-30
Elevating Cab 2-39
Display Monitor 2-40
User Menu 2-64
Heater and Air Conditioner Control Panel 2-95
Stereo 2-101
Miscellaneous Electrical Devices 2-102
Seat Adjustment 2-104
Engine Emergency Stop Switch 2-108
Emergency Exit Glass Breaking Tool 2-108
Miscellaneous Convenience Devices 2-109
Miscellaneous Access Covers and Doors 2-116
Air Gun and Compressor (Optional) 2-118
Operation3-1
To Operate a New Material Handler 3-1
Starting and Stopping Engine 3-2
Safety Lever 3-18
Travel 3-19
Operating Instructions 3-25
Operating Precautions 3-36
Parking Material Handler 3-42
Towing Procedure 3-43
Attachments 3-44
Lifting Objects 3-49
Operation Under Abnormal Conditions 3-51
Long Term Storage 3-57
Inspection, Maintenance and Adjustment4-1
Maintenance Information 4-1
Machine Setup Position for Maintenance 4-5
Maintenance Handling Access 4-12
Handling Oil, Fuel, DEF (AdBlue®), Coolant 4-14
Electrical System Maintenance 4-19
Recommend Fuel, Coolant, and Lubricant 4-20
Fluid Capacities 4-26
Table of Recommended Lubricants 4-27
Maintenance Intervals 4-29
10 Hour / Daily Service 4-32
50 Hour / Weekly Service 4-46
250 Hour / Monthly Service 4-52
Table of Contents
III
DX300MH-5
500 Hour / 3 Month Service 4-57
1,000 Hour / 6 Month Service 4-72
2,000 Hour / Yearly Service 4-84
4,000 Hour / Biennial Service 4-94
12,000 Hour / 6 Year Service 4-95
Air-conditioning System 4-96
Bolt and Nut Inspection 4-97
Electrical System 4-107
Engine Cooling System 4-112
Fuel Transfer Pump (Optional) 4-115
Handling of Accumulator 4-118
Track Tension 4-119
Venting and Priming Hydraulic System 4-121
Maintenance in Special Conditions 4-123
Transportation5-1
Loading and Unloading 5-1
Lifting Machine 5-10
Troubleshooting6-1
Electrical System 6-1
Engine 6-2
Variable Geometry Turbocharger (VGT) 6-6
Hydraulic System 6-7
Air Compressor (Optional) 6-8
Swing System 6-9
Travel System 6-9
Hydraulic Fan Drive System 6-10
Elevating Cab 6-11
Tilting Riser 6-11
Specification 7-1
Standard Specification 7-1
Overall Dimensions 7-2
Disassembled Parts, Dimension and Weight 7-4
Working Range 7-6
Material Handler Rated Lift Capacity Tables 7-7
Index 8-
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