DOOSAN D1146 D1146TI DE08TIS EXCAVATOR DIESEL ENGINE SHOP MANUAL – PDF DOWNLOAD
DESCRIPTION:
DOOSAN D1146 D1146TI DE08TIS EXCAVATOR DIESEL ENGINE SHOP MANUAL – PDF DOWNLOAD
- Daewoo reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products.
- It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package.
- Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual
FOREWORD
- This maintenance manual is designed to serve as a reference for DAEWOO Heavy Industries Ltd’s (here after DAEWOO’s) customers and distributors who wish to gain basic product knowledge on DAEWOO’s 01146, D1146TI and DE08TIS Diesel engine.
- This economical and high-performance diesel engine (6 cylinders, 4 strokes, in-line, direct injection type) has been so designed and manufactured to be used for the overland transport or industrial purpose.
- That meets all the requirements such as low noise, fuel economy, high engine speed, and durability. To maintain the engine in optimum condition and retain maximum performance for a long time, CORRECT OPERATION and PROPER MAINTENANCE are essential. In this manual, the following symbols are used to indicate the type of service operations to be performed
During engine maintenance, please observe following instructions to prevent environmental damage ;
• Take old oil to an old oil disposal point only. • Ensure without fail that oil and diesel fuel will not get into the sea or rivers and canals or the ground.
• Treat undiluted anti-corrosion agents, antifreeze agents, filter element and cartridges as special waste.
• The regulations of the relevant local authorities are to be observed for the disposal of spent coolants and special waste.
- If you have any question or recommendation in connection with this manual, please do not hesitate to contact our head office, dealers or authorized service shops near by your location for any services. For the last, the content of this maintenance instruction may be changed without notice for some quality improvement. Thank you. DAEWOO Heavy Industries & Machinery LTD.
1. GENERAL INFORMATION
1.1. General Repair Instructions
1. Before performing service operation, disconnect the grounding cable from the battery for reducing the chance of cable damage and burning due to short~ circuiting.
2. Use covers for preventing the components from damage or pollution.
3. Engine oil and anti ~freeze solution must be handled with reasonable care as they cause paint damage.
4. The use of proper tools and special tools where specified is important to efficient and reliable service operation.
5. Use genuine DAEWOO parts necessarily.
6. Used cotter pins, gaskets, O-rings, oil seals, lock washer and self ~lock nuts should be discarded and new ones should be prepared for installation as normal function of the parts can not be maintained if these parts are reused.
7. To facilitate proper and smooth reassemble operation, keep disassembled parts neatly in groups. Keeping fixing bolts and nut separate is very important as they vary in hardness and
design depending on position of installation.
8. Clean the parts before inspection or reassembly. Also clean oil ports, etc. using compressed air to make certain they are free from restrictions.
9. Lubricate rotating and sliding faces of parts with oil or grease before installation.
10. When necessary, use a sealer on gaskets to prevent leakage.
11. Carefully observe all specifications for bolts and nuts torques.
12. When service operation is completed, make a final check to be sure service has been done property.
TABLE OF CONTENTS:
DOOSAN D1146 D1146TI DE08TIS EXCAVATOR DIESEL ENGINE SHOP MANUAL – PDF DOWNLOAD
1. GENERAL INFORMATION ……………………………………………………………………………………… 1
1.1. General Repair Instructions
1 .2. Engine Specific Character
1.3. Engine Specifications
1.4. Engine Assembly
2. MAJOR MAINTENANCE ……………………………………………………………………………………….. 13
2.1. Preventive Maintenance
2.2. Diagnosis and Remedy
2.3. Engine Inspection
3. MAINTENANCE ………….. .. ………………………………………………………………………………………. 30
3.1 . Engine Disassembly
3.2. Inspection and Measurement
on Major Parts
3.3. Engine Reassembly
3.4. Breaking In
4. MAINTENANCE OF MAJOR COMPONENTS ………………………………………………………. 90
4.1. Cooling System
4.2. Lubrication System
4.3. Fuel Injection Pump
4.4. Turbocharger
5. SPECIAL TOOL LIST ………………………………………………………………………………………….. 123
• APPENDIX
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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