Diamond DA 40 Series Maintenance Manual – PDF DOWNLOAD
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Diamond DA 40 Series Maintenance Manual – PDF DOWNLOAD
INTRODUCTION
1. General
This Airplane Maintenance Manual contains the data necessary to do the maintenance of the DA 40.
It contains a full description of the systems, trouble shooting procedures, removal and installation
procedures and maintenance instructions. It does not contain maintenance data for components
removed from the airplane (maintenance Shop data).
The Airplane Maintenance Manual contains wiring diagrams for the electrical system.
Use these manuals with the Airplane Maintenance Manual, and the related Service Bulletins:
) The DA 40 Illustrated Parts Catalogue.
) The DA 40 Airplane Flight Manual.
) The ELT Manufacturer’s Operator’s Manual.
) The TAE 125 Operation and Maintenance Manual, if the TAE engine is installed.
) The Textron Lycoming Operator’s Manual, if the Lycoming engine is installed.
) The Slick Maintenance Manual, if the Lycoming engine is installed.
) The mt-Propeller Owner’s Manual.
) The mt-Propeller Operation and Installation Manual for the hydraulic constant speed governor.
TABLE OF CONTENTS:
Diamond DA 40 Series Maintenance Manual – PDF DOWNLOAD
01 00 Introduction X X
02 00 Organization and Handling of the Manual X X
03 00 General Description of the Airplane X X
04 00 Airworthiness Limitations X X
05 00 Time Limits and Maintenance Checks X X
05 10 Time Limits X X
05 20 Scheduled Maintenance Checks X X
05 30 Flight-Line Checks X X
05 50 Unscheduled Maintenance Checks X X
06 00 Dimensions and Areas X X
07 00 Lifting and Shoring X X
07 10 Jacking X X
08 00 Weighing and Levelling X X
08 10 Weighing X X
08 20 Levelling X X
09 00 Towing and Taxiing X X
09 10 Towing X X
09 20 Taxiing X X
10 00 Parking, Mooring, Storage and Return to Service X X
10 10 Parking and Storage X X
10 20 Mooring X X
10 30 Return to Service X X
11 00 Placards and Markings X X
11 20 Exterior Placards and Markings – Lycoming Engine X
11 21 Exterior Placards and Markings – TAE 125 Diesel
Engine
X
11 30 Interior Placards and Markings – Lycoming Engine X
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11 31 Interior Placards and Markings – TAE 125 Diesel Engine X
12 00 Servicing X X
12 10 Replenishing X X
12 20 Scheduled Servicing X X
12 30 Unscheduled Servicing X X
20 00 Standard Practices – Airframe X X
21 00 Air Conditioning X X
21 00 Air Conditioning – Lycoming Engine X
21 01 Air Conditioning – TAE 125 Diesel Engine X
22 00 Auto Flight X X
22 10 Autopilot X X
23 00 Communications X X
23 10 Speech Communication X X
23 50 Audio Integration X X
23 60 Static Discharging X X
24 00 Electrical Power X X
24 00 Electrical Power – Lycoming Engine X
24 01 Electrical Power – TAE 125 Diesel Engine X
24 30 DC Generation – Lycoming Engine X
24 31 Battery System – Lycoming Engine X
24 32 Emergency Battery System – Lycoming Engine X
24 33 DC Generation – TAE 125 Diesel Engine X
24 34 Battery System – TAE 125 Diesel Engine X
24 35 Emergency Battery System – TAE Engine X
24 40 External Power – Lycoming Engine X
24 41 External Power – TAE Engine X
24 60 DC Electrical Load Distribution – Lycoming Engine X
24 61 DC Electrical Load Distribution – TAE 125 Diesel Engine X
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25 00 Equipment/Furnishings X X
25 10 Flight Compartment X X
25 60 Emergency X X
26 00 Fire Protection – General X X
27 00 Flight Controls X X
27 10 Flight Controls – Ailerons and Tabs X X
27 20 Flight Controls – Rudder X X
27 30 Flight Controls – Elevator X X
27 38 Flight Controls – ElevatorTrim X X
27 39 Stall Warning System X X
27 50 Flight Controls – Flaps X X
28 00 Fuel System X X
28 00 Fuel System – Lycoming Engine X
28 01 Fuel System – TAE 125 Diesel Engine X
28 10 Fuel Storage System – Lycoming Engine X
28 11 Fuel Storage System – TAE 125 Diesel Engine X
28 20 Fuel Distribution System – Lycoming Engine X
28 21 Fuel Distribution System – TAE 125 Diesel Engine X
28 40 Fuel Quantity Indicating – Lycoming Engine X
28 41 Fuel Quantity Indicating – TAE 125 Diesel Engine X
31 00 Indicating Systems X X
31 10 Instrument and Control Panels – Lycoming Engine X
31 11 Instrument and Control Panels – TAE 125 Diesel Engine X
31 20 Independent Instruments X X
31 50 Central Warning System – Lycoming Engine X
31 51 Central Warning System – TAE 125 Diesel Engine X
32 00 Landing Gear – General X X
32 10 Main Landing Gear X X
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32 20 Nose Landing Gear X X
32 40 Wheels and Brakes X X
33 00 Lights X X
33 10 Lights – Flight Compartment X X
33 40 Exterior Lights X X
34 00 Navigation X X
34 10 Flight Environment Data X X
34 20 Attitude and Direction X X
34 22 Magnetic Compass X X
34 25 Integrated Gyro Instruments X X
34 28 Gyro-Compass System X X
34 30 Landing and Taxiing Aids X X
34 40 Independent Position Determining X X
34 42 Strike Finder System X X
34 45 Stormscope System X X
34 50 Dependent Position Determining X X
34 52 VOR/Localizer/Glideslope (VOR/LOC/GS) X X
34 53 Automatic Direction Finder (ADF) X X
34 54 Distance Measuring Equipment (DME) X X
34 56 Transponder (XPDR) X X
34 58 Global Positioning System (GPS) X X
37 00 Vacuum System X
51 00 Standard Practices and Structure X X
51 10 Investigation X X
51 20 Repair Processes X X
51 30 Materials X X
51 40 Fasteners X X
51 60 Control Surface Balancing X X
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51 80 Electrical Bonding X X
52 00 Doors X X
52 10 Canopy and Passenger Door X X
52 40 Access panels X X
53 00 Fuselage X X
53 10 Fuselage Structure X X
55 00 Stabilizers X X
55 10 Horizontal Stabilizer X X
55 20 Elevator X X
55 30 Lower Fin X X
55 40 Rudder X X
56 00 Windows X X
56 10 Flight Compartment Windows X X
57 00 Wings X X
57 10 Wing Structure X X
57 50 Flaps X X
57 60 Aileron X X
61 00 Propeller X X
61 10 Propeller Assembly – Lycoming Engine X
61 11 Propeller Assembly – TAE 125 Diesel Engine X
61 20 Propeller Control – Lycoming Engine X
61 21 Propeller Control – TAE 125 Diesel Engine X
71 00 Power Plant X X
71 00 Power Plant – Lycoming Engine X
71 01 Power Plant – TAE 125 Diesel Engine X
71 10 Engine Cowlings – Lycoming Engine X
71 11 Engine Cowlings – TAE 125 Diesel Engine X
71 20 Engine Mounting – Lycoming Engine X
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71 21 Engine Mounting – TAE 125 Diesel Engine X
71 50 Electrical Cables in the Engine Compartment – Lycoming
Engine
X
71 51 Electrical Cables in the Engine Compartment – TAE 125
Diesel Engine
X
71 60 Air Intakes – Lycoming Engine X
71 61 Air Intakes – TAE 125 Diesel Engine X
71 70 Engine Drains – Lycoming Engine X
71 71 Engine Drains – TAE 125 Diesel Engine X
72 00 Engine X X
72 00 Lycoming Engine X
72 01 TAE 125 Diesel Engine X
73 00 Engine Fuel and Control X X
73 00 Engine Fuel and Control – Lycoming Engine X
73 01 Engine Fuel and Control – TAE 125 Diesel Engine X
74 00 Ignition X
75 00 Cooling X X
75 00 Air Cooling – Lycoming Engine X
75 01 Liquid Cooling – TAE 125 Diesel Engine X
76 00 Engine Controls X X
76 00 Engine Controls – Lycoming Engine X
76 01 Engine Controls – TAE 125 Diesel Engine X
77 00 Engine Indicating X X
77 00 Engine Indicating – Lycoming Engine X
77 01 Engine Instrumentation – TAE 125 Diesel Engine X
77 40 Integrated Engine Indication – Lycoming Engine X
77 41 Engine Integrated Instrument System – TAE 125 Diesel
Engine
X
78 00 Exhaust X X
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78 00 Exhaust – Lycoming Engine X
78 01 Exhaust – TAE 125 Diesel Engine X
79 00 Oil System X X
79 00 Oil System – Lycoming Engine X
79 01 Oil System – TAE 125 Diesel Engine X
80 00 Starting X X
80 00 Starting – Lycoming Engine X
80 01 Starting – TAE 125 Diesel Engine X
81 00 Turbines X
92 00 Wiring Diagrams
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V