Deutz TBD 616 OEM Operating Manual
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Table Of Contents:
Deutz TBD 616 OEM Operating Manual
Please read all … …………………………………………………………………………………….. 0-5
Careful when the engine is running! …………………………………………………………… 0-6
Forword………………………………………………………………………………………………….. 0-7
DEUTZ engines ………………………………………………………………………………………. 0-7
Care and maintenance ………………………………………………………………………….. 0-7
DEUTZ Service…………………………………………………………………………………….. 0-7
1 User Guide
General ………………………………………………………………………………………………….. 1-1
Regulations…………………………………………………………………………………………….. 1-1
Safety Regulations / Rules for Accident Prevention …………………………………… 1-1
Rules for disposal …………………………………………………………………………………. 1-2
Operating Instructions and Workshop Manual……………………………………………… 1-2
Job cards ……………………………………………………………………………………………….. 1-4
Spares …………………………………………………………………………………………………… 1-6
2 Description
Type and designations……………………………………………………………………………… 2-1
Type designation ………………………………………………………………………………….. 2-1
Rating plate………………………………………………………………………………………….. 2-1
Position on the engine ………………………………………………………………………… 2-1
Figure rating plate………………………………………………………………………………. 2-2
Designation of the engine sides, cylinder and direction of rotation……………….. 2-3
Direction of rotation…………………………………………………………………………….. 2-3
Engine figures………………………………………………………………………………………. 2-4
Left side ……………………………………………………………………………………………. 2-4
Right side………………………………………………………………………………………….. 2-5
Drive side………………………………………………………………………………………….. 2-6
Structure and function………………………………………………………………………………. 2-7
Crankcase……………………………………………………………………………………………. 2-7
Crankcase bleeding (Racor) ………………………………………………………………… 2-8
Crank drive and valve drive ………………………………………………………………….. 2-10
Wheel drive………………………………………………………………………………………… 2-12
Mass compensation shaft (V8 engines only) ………………………………………… 2-13
Cylinder head……………………………………………………………………………………… 2-14
Structure …………………………………………………………………………………………. 2-14
Valve control ……………………………………………………………………………………. 2-15
Charging ……………………………………………………………………………………………. 2-16
Schematic diagram of the charge air circuit (with liquid-cooled charge air cooler)
2-18
Schematic diagram of the charge air circuit (air / air charge air cooler) ……. 2-19
Exhaust gas system…………………………………………………………………………….. 2-20
Exhaust system with the DEUTZ PEARL® System……………………………….. 2-20
Surge charging ………………………………………………………………………………… 2-20
Fuel system ……………………………………………………………………………………….. 2-21
Description:
Deutz TBD 616 OEM Operating Manual
Please read all the information contained in this manual, and follow the Please read all … instructions carefully. You will avoid accidents, retain the manufacturer’s warranty, and will be able to use a fully functional and operational engine.
● This engine has been built solely for the purpose appropriate to the scope of delivery concerned, as defined by the equipment manufacturer (intended use). Any other use shall be construed as not intended.
The manufacturer shall not be liable for any damage resulting therefrom; all risks involved shall be borne solely by the user.
● The term “intended use” shall also include compliance with the operating, maintenance and repair conditions specified by the manufacturer. The engine may be used, maintained and repaired only by persons who are familiar with the work concerned and who have been properly informed of the risks involved.
● Make sure that these operating instructions are available to everyone involved in operating, maintaining, and repairing the engine, and that they have all understood the contents. ● Non-compliance with these operating instructions may result in engine malfunctions and even damage or injury to persons; the manufacturer will accept no liability in such cases.
● Proper maintenance and repair work depends on the availability of all requisite equipment, tools and special implements, all of which must be in perfect condition. ● Engine parts like springs, brackets, elastic holding rings, etc., involve increased risk of injury if not handled properly.
● The relevant accident prevention regulations and other generally recognized rules relating to safety engineering and health and safety at work must all be complied with. ● Maximized cost-efficiency, reliability and long lifetime are assured only if original parts from DEUTZ AG are used.
● Engine repairs must correspond to the intended use. In the event of modification work, only parts approved by the manufacturer for the purpose concerned may be used. Unauthorized changes to the engine will preclude any liability of the manufacturer for resultant damage
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]