Deutz-Fahr AGROTRON TTV 1145 1160 INSTRUCTION BOOK Manual – PDF DOWNLOAD
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Deutz-Fahr AGROTRON TTV 1145 1160 INSTRUCTION BOOK Manual – PDF DOWNLOAD
AGROTRON TTV – 1145 8061 2001
AGROTRON TTV – 1160 8062 2001
To the owner of the new DEUTZ-FAHR tractor:
Practical experience in the field is the key to the success of your new
DEUTZ-FAHR tractor, both as regards the design and the assembly. For
many years, DEUTZ-FAHR tractors have been used for the widest range of
applications in all possible conditions. However, even the best products
require care and maintenance.
To get the very best from your tractor, read this manual carefully before
undertaking any work or maintenance operations. Make sure you
understand all the safety notices affixed to the tractor or reported in this
manual. Keep this manual in a safe place where it is ready to hand for
consultation. Do not attempt to carry out any repairs or adjustments
unless competent to do so. Do not hesitate to contact your Dealer if you
require further information or assistance.
This manual has been prepared with the aim of helping the owner and/or
operator to carry out all the operations related to the use and
maintenance of the tractor.
This manual is divided into nine main sections: safety, tractor identification
data, instructions for use, wheel and tyres, lubricants and routine
maintenance, electrical system, storage instructions, technical
specifications, fault diagnosis.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Deutz-Fahr AGROTRON TTV 1145 1160 INSTRUCTION BOOK Manual – PDF DOWNLOAD
Chapter 0 – Table of contents and Presentation …….. I – XXVI
Chapter 1 – Safety ……………………………………….. XXVII – LVIII
Chapter 2 – Tractor identification ……………………. LIX – LXXIV
Chapter 3 – Use…………………………………………………. 1 – 188
Chapter 4 – Wheels …………………………………………189 – 210
Chapter 5 – Maintenance …………………………………211 – 266
Chapter 6 – Electrical system …………………………….267 – 298
Chapter 7 – Storage of the tractor …………………….299 – 302
Chapter 8 – Technical specifications …………………..303 – 316
Chapter 9 – Fault diagnosis ……………………………..317 – 326
Appendix …………………………………………………………….. A – D
Chapter 0 – Introduction and section index …………………………………………… I
Serial number …………………………………………………………………………………….. I
Chapter index …………………………………………………………………………………… III
Table of contents ……………………………………………………………………………….. IV
CE ………………………………………………………………………………………………… XVI
Declaration of conformity ………………………………………………………………….. XVII
Models ………………………………………………………………………………………… XVIII
Predelivery operations ………………………………………………………………………. XIX
Handover of tractor to the customer ………………………………………………………. XIX
CEM supplementary page ………………………………………………………………….. XXI
Equipment …………………………………………………………………………………….. XXII
Document pocket for use and maintenance manual …………………………………. XXII
Introduction …………………………………………………………………………………… XXIII
Pre-delivery, Installation on the Farm and Warranty ………………………………… XXIV
EU Declaration of Conformity ……………………………………………………………. XXVI
Tractor and Machine Noise ……………………………………………………………….. XXVI
Chapter 1 – Safety……………………………………………………………………… XXVII
Safety Alert Symbol and Terms ………………………………………………………… XXVIII
Introduction to Safety ………………………………………………………………………. XXIX
Safety ………………………………………………………………………………………….. XXIX
– A Word to the Operator ……………………………………………………………….. XXIX
Danger, Warning, Caution ………………………………………………………………… XXIX
Decals ………………………………………………………………………………………….. XXX
Follow a Safety Programme ………………………………………………………………. XXXI
General safety rules ……………………………………………………………………….. XXXI
Protective Structures ………………………………………………………………………XXXVII
– Roll Over Protective Structures …………………………………………………….XXXVII
– Operation ………………………………………………………………………………XXXVII
Damage to the ROPS …………………………………………………………………… XXXVIII
Cab …………………………………………………………………………………………. XXXVIII
Prepare for Safe Operation ………………………………………………………………. XXXIX
– Protect Yourself ………………………………………………………………………… XXXIX
– Risks from exposure to noise ……………………………………………………….. XXXIX
– Know Your Equipment …………………………………………………………………… XL
– Use all Available Protective and Safety Devices …………………………………… XL
– Check the Equipment …………………………………………………………………….XLI
– Clean the Tractor ……………………………………………………………………….. XLIII
– Protect the Environment ……………………………………………………………….. XLIII
Servicing the Tractor ……………………………………………………………………….. XLIV
Starting ………………………………………………………………………………………… XLIV
– Warn Personnel before Starting …………………………………………………….. XLIV
– Mount and Dismount Safely …………………………………………………………… XLV
– Start Safely ………………………………………………………………………………… XLV
– Follow Recommended Starting Procedures ……………………………………….. XLVI
– Test the Controls ………………………………………………………………………… XLVI
– Starting Fluid …………………………………………………………………………….. XLVI
– Work Safely ……………………………………………………………………………… XLVII
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CHAPTER 0 Table of contents
– Making the Right Moves ………………………………………………………………. XLVII
– Follow Safe Operating Practices ……………………………………………………. XLVII
– Watch out for Others …………………………………………………………………. XLVIII
– Risk of Overturning ………………………………………………………………………… L
– To Avoid Side Overturns ………………………………………………………………….. L
– To Avoid Rear Overturns …………………………………………………………………. LI
– General Operating Hazards …………………………………………………………… LII
– Implements and Attachments …………………………………………………………..LIII
– Safety – Towing …………………………………………………………………………… LIV
Road Transport …………………………………………………………………………………. LV
– Rules of the Road …………………………………………………………………………. LV
– After Operation ………………………………………………………………………….. LVII
– Welding work on the tractor body …………………………………………………….. LVII
Illustrations of safety decals ……………………………………………………………….. LVIII
Chapter 2 – Tractor identification …………………………………………………….. LIX
Original replacement parts …………………………………………………………………. LX
Spare parts ………………………………………………………………………………………LXI
– Tractor serial number …………………………………………………………………….LXI
– Engine serial number …………………………………………………………………….LXI
Identification plates …………………………………………………………………………… LXII
– Tractor identification plate ……………………………………………………………… LXII
– Engine Serial Number ………………………………………………………………… LXIV
– Gearbox Nameplate ………………………………………………………………….. LXIV
– Front axle identification plate ………………………………………………………… LXV
– Cab/ROPS identification plate ……………………………………………………….. LXV
Hazard warning triangle * ………………………………………………………………… LXVI
First-aid box * ……………………………………………………………………………….. LXVI
Mounting the numberplate………………………………………………………………… LXVI
Routine checks ………………………………………………………………………………. LXVII
– Fuel tank supply ………………………………………………………………………… LXVII
– Engine oil level …………………………………………………………………………. LXVII
– Screen wash system ……………………………………………………………………LXVII
– Coolant ………………………………………………………………………………….. LXVIII
– Tires and Wheels ……………………………………………………………………… LXVIII
– Air brake system ………………………………………………………………………. LXVIII
– Lighting ………………………………………………………………………………….. LXVIII
– Trailer hitch assemblies ……………………………………………………………… LXVIII
International symbols ……………………………………………………………………. LXIX
Metric conversion ………………………………………………………………………… LXXII
Conversion tables ………………………………………………………………………. LXXIII
Chapter 3 – Use ………………………………………………………………………………. 1
Ignition key ………………………………………………………………………………………..3
– Unlocking the door ………………………………………………………………………….3
– Children’s guard …………………………………………………………………………….4
Driver’s seat ……………………………………………………………………………………….5
– Safety instructions …………………………………………………………………………..5
– Seat adjustment functions …………………………………………………………………7
Seat belts …………………………………………………………………………………………12
Ignition lock ……………………………………………………………………………………..13
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CHAPTER 0 Table of contents
Steering wheel adjustments ………………………………………………………………….14
– Adjusting the height ……………………………………………………………………….14
– Adjusting the tilt ……………………………………………………………………………14
Cab overview ……………………………………………………………………………………15
Instrument panel ……………………………………………………………………………….16
– Fuel level in tank ………………………………………………………………………….17
– Engine temperature ……………………………………………………………………….17
– Engine speed ……………………………………………………………………………….18
– Hours in operation ………………………………………………………………………..18
– Ground speed ………………………………………………………………………………19
– Wheel slip …………………………………………………………………………………..19
– Front P.T.O. speed …………………………………………………………………………20
– Rear P.T.O. speed ………………………………………………………………………….20
Calibration of the electronic control unit for wheelslip calculation ………………….21
– Activation of the calibration function ……………………………………………………..22
On-board information display ……………………………………………………………….23
Check and warning lights …………………………………………………………………….25
– Green function lights ……………………………………………………………………..25
– Blue function lights ………………………………………………………………………..25
– Yellow function lights ……………………………………………………………………..25
– Red alarm warning lights ………………………………………………………………..25
– Turn signal pilot light ……………………………………………………………………..26
– Four wheel-drive pilot light ……………………………………………………………..26
– High beam pilot light ……………………………………………………………………..26
– Differential lock pilot light ……………………………………………………………….27
– Charge warning light ……………………………………………………………………..27
– Engine oil pressure indicator light ……………………………………………………..27
– Front axle suspension indicator light ………………………………………………….28
– Preheating pilot light ……………………………………………………………………..28
– Automatic P.T.O. engagement indicator light ………………………………………..28
Air pressure gauge for air brake system ………………………………………………….29
Transmission display ………………………………………………………………………….30
Multi-purpose switch lever ……………………………………………………………………31
Main tractor controls …………………………………………………………………………..33
– Control switches located on left of dashboard under the steering wheel ……..34
Controls on console to the right of driver’s seat …………………………………………36
– Hazard warning lights …………………………………………………………………….37
– Automatic P.T.O. ……………………………………………………………………………37
– P.T.O. Controls (FRONT/REAR) …………………………………………………………38
– Rear worklights …………………………………………………………………………….38
– Rear screen wiper …………………………………………………………………………39
– Rotary flashlight ……………………………………………………………………………39
Shuttle control lever on steering column ………………………………………………….40
– «NEUTRAL» transmission control ………………………………………………………40
– Shuttle control lever (F-N-R) …………………………………………………………….40
Controls on multifunction armrest ………………………………………………………….43
Multifunction lever ……………………………………………………………………………..44
– Forward/reverse control switch ………………………………………………………..44
– Enable button for changing the drive direction ……………………………………..44
– Transmission ratio …………………………………………………………………………45
– «NEUTRAL» transmission control ………………………………………………………45
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CHAPTER 0 Table of contents
– Programming a forward speed and reverse speed (Cruise Control) …………..46
– Engine speed control ……………………………………………………………………..47
– Engine memory (Button M) ……………………………………………………………..47
– Seat sensor ………………………………………………………………………………….47
Control panel on the multifunction armrest ………………………………………………48
Transmission operating modes ……………………………………………………………..50
– Manual mode ………………………………………………………………………………50
– Auto mode (=road automatic) ………………………………………………………….51
– P.T.O. mode (=field automatic) …………………………………………………………51
Use of the different transmission modes – Manual mode ……………………………..52
– Mode selection ……………………………………………………………………………..52
– Gear ratio …………………………………………………………………………………..53
– Acceleration setting ……………………………………………………………………….54
– Tempomat …………………………………………………………………………………..54
– Turbo-Clutch ………………………………………………………………………………..54
Use of the different transmission modes – Automatic mode ………………………….55
– Mode selection ……………………………………………………………………………..55
– Accelerator and hand throttle …………………………………………………………..56
– Accelerator and hand throttle …………………………………………………………..56
– Acceleration / deceleration setting (ACC control) ………………………………….57
– ACTIVE STOP condition ………………………………………………………………….58
– Slip control during active stationary feedback control when coasting ………….58
– Engine control ………………………………………………………………………………59
– Maximum speed settings ………………………………………………………………..60
– ECO strategy ……………………………………………………………………………….61
– Automatic mode ……………………………………………………………………………61
– Power operating mode …………………………………………………………………..62
– Dynamic transmission range ……………………………………………………………62
– Turbo-Clutch ………………………………………………………………………………..64
– P.T.O. operation in auto mode ………………………………………………………….65
– Electrical control units …………………………………………………………………….66
– Tempomat …………………………………………………………………………………..66
– Engine speed storage …………………………………………………………………….66
Use of the different transmission modes – P.T.O. mode………………………………..67
– Mode selection ……………………………………………………………………………..67
– Preselection maximum speed ………………………………………………………….67
– Hand throttle ………………………………………………………………………………..67
– Accelerator ………………………………………………………………………………….68
– Acceleration / deceleration setting ……………………………………………………68
– ACTIVE STOP condition ………………………………………………………………….68
– Dynamic pack ………………………………………………………………………………68
– Reduced engine speed setting ………………………………………………………….69
– Tempomat …………………………………………………………………………………..69
ASM – Driveline Management ……………………………………………………………….70
– ASM – Four wheel drive ………………………………………………………………….71
– ASM – Differential lock …………………………………………………………………..71
– Differential lock ……………………………………………………………………………71
– Four wheel drive …………………………………………………………………………..71
Sprung front axle ……………………………………………………………………………….72
– Description of operation ………………………………………………………………….72
– Diagram …………………………………………………………………………………….73
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CHAPTER 0 Table of contents
Hydraulic system ……………………………………………………………………………….74
– Description ………………………………………………………………………………….74
– Diagram …………………………………………………………………………………….74
Auxiliary hydraulic services control valve …………………………………………………76
– Nomenclature ……………………………………………………………………………..77
– Hydraulic control valve controls ………………………………………………………..80
– Types of control valve …………………………………………………………………….81
– Survey ………………………………………………………………………………………..84
– Remote couplers rear and front ………………………………………………………..85
– Auxiliary hydraulic control valve with electro-hydraulic control ………………….86
– Arrangement of rear hydraulic service couplers ……………………………………86
– Maximum flow control knobs …………………………………………………………..87
– Time delay control knobs ………………………………………………………………..87
– Correspondence between the control valves and the hydraulic couplers ……..88
– Control valves controlled by rocker switches on
multifunction control lever ……………………………………………………………..89
– Control valves controlled by joystick on multifunction control lever ……………89
– FLOAT control of control valves 1 and 2 ……………………………………………..90
– The Joystick …………………………………………………………………………………92
– FLOAT control with Joystick ……………………………………………………………..92
– Operation of the cross-gate joystick …………………………………………………..93
– Connection of an implement to the auxiliary hydraulic service couplers ……..94
– External connection (POWERBEYOND)* ……………………………………………..96
– Pressureless oil return front/rear ………………………………………………………97
– Operation of hydraulic devices that require a constant flow of oil ………….. 100
– Front hydraulic service ………………………………………………………………… 103
Operation of the sequential control (SDS) …………………………………………….. 104
– Programming a command sequence ……………………………………………… 105
– Recalling a command sequence ……………………………………………………. 106
– LList of programmable functions ……………………………………………………. 107
– Example of a typical command sequence for headland
manoeuvres when ploughing ………………………………………………………. 108
Programming options ……………………………………………………………………… 110
– Explanation of menu items …………………………………………………………… 110
– Entering programming mode ……………………………………………………….. 110
– Wheel circle …………………………………………………………………………….. 111
– Threshold automatic P.T.O. shaft ……………………………………………………. 111
– Language ………………………………………………………………………………… 111
– Information ………………………………………………………………………………. 111
– Hydraulic valves ………………………………………………………………………… 111
– Four wheel drive control ……………………………………………………………… 112
– Digital clock shown on the display …………………………………………………. 112
Service brake – steering brake ………………………………………………………….. 114
Main clutch …………………………………………………………………………………… 115
Accelerator pedal …………………………………………………………………………… 115
Manual throttle ………………………………………………………………………………. 116
Checks before start-up …………………………………………………………………….. 117
– Refuelling ………………………………………………………………………………… 118
– Rear view mirrors telescopic ………………………………………………………… 118
Turbocharging ……………………………………………………………………………….. 119
Starting the engine …………………………………………………………………………. 120
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CHAPTER 0 Table of contents
– Ignition lock ……………………………………………………………………………… 120
– Transmission display ………………………………………………………………….. 121
– Starting the engine …………………………………………………………………….. 121
– Cold starting …………………………………………………………………………….. 123
– Emergency starting through auxiliary battery …………………………………….. 124
Moving off …………………………………………………………………………………….. 125
Stopping the tractor …………………………………………………………………………. 126
– Stopping the tractor in manual transmission mode …………………………….. 126
– Stopping the tractor in automatic transmission and PTO mode ……………… 126
– Check parking brake ………………………………………………………………….. 127
Parking the tractor ………………………………………………………………………….. 128
– Wheel chock …………………………………………………………………………….. 128
P.T.O. shaft operation ………………………………………………………………………. 129
– P.T.O. engagement …………………………………………………………………….. 130
– P.T.O. normal-economy mode selector lever and PTO speed selector …….. 130
– Auto P.T.O. ……………………………………………………………………………….. 132
– Starting work with the P.T.O. …………………………………………………………. 133
– To prevent damage ……………………………………………………………………. 133
– Length of the universal joint shaft ………………………………………………….. 133
– Changing the P.T.O. stubs ……………………………………………………………. 134
– External operation of rear P.T.O. ……………………………………………………. 135
Rear lift controls …………………………………………………………………………….. 136
– Lift / stop / lower control …………………………………………………………….. 137
– Maximum lift height control knob ………………………………………………….. 138
– Lowering speed control knob ………………………………………………………… 138
– Wheelslip control knob ……………………………………………………………….. 139
– Control type selector ………………………………………………………………….. 139
– Lifting and lowering indicator LEDs ………………………………………………… 140
– Lift lock/unlock and STOP …………………………………………………………… 140
– Lift STOP LED …………………………………………………………………………… 141
– Lift controls located on fenders ……………………………………………………… 141
– AUTODROP function ………………………………………………………………….. 142
– Emergency manual lift control ………………………………………………………. 143
– External remote control ……………………………………………………………….. 143
– Flow controls for hydraulic control valves …………………………………………. 144
– Hydraulic trailer brake ………………………………………………………………… 144
Front towing and manoeuvring hitch ……………………………………………………. 145
– Front towing and manoeuvring hitch with bolt …………………………………… 145
– Front towing and manoeuvring hitch with ballast
carrier and ballast weights ………………………………………………………….. 145
– Front towing hitch with overhung ballast weight ………………………………… 146
– Front towing and manoeuvring hitch with bolt …………………………………… 146
Front power lift ………………………………………………………………………………. 147
– Operating diagram ……………………………………………………………………. 148
– Actuation of front power lift ………………………………………………………….. 149
– Coupling the catching hook ………………………………………………………….. 149
– Mounting the upper link ………………………………………………………………. 150
– Adjusting the upper link ………………………………………………………………. 150
– Mounting and removing front-mounted implements …………………………… 150
– Mounting and removing front-mounted implements
with coupling triangle ………………………………………………………………… 151
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CHAPTER 0 Table of contents
– Safety of the front lift …………………………………………………………………… 152
– Controlling the hydraulic front lift ………………………………………………….. 152
– Dimensions with front-mounted implements ……………………………………. 153
Front loader ………………………………………………………………………………….. 154
Trailer hitch, rear ……………………………………………………………………………. 154
– Mechanical trailer hitch ……………………………………………………………… 155
– Automatic trailer hitch ………………………………………………………………… 155
– Remote control of automatic trailer hitch …………………………………………. 155
– PICK-UP HITCH drawbar and towing hitch ……………………………………….. 156
– Tow hook interlock …………………………………………………………………….. 157
– Tow hook…………………………………………………………………………………. 157
– HS 4680 – SDF hitch …………………………………………………………………. 158
– Class “C” Towing hitch ……………………………………………………………….. 159
– Class “D2″ and ”D3″ towing hitches ……………………………………………….. 160
Drawbar and Piton Fix towing hitch …………………………………………………….. 161
– Adjusting swinging drawbar in length ……………………………………………… 161
– Fixing the swinging drawbar ………………………………………………………… 161
– Adjusting swinging drawbar sideways …………………………………………….. 162
– Piton Fix ………………………………………………………………………………….. 162
Three-point hitch ……………………………………………………………………………. 163
– Attach implements – with rapid-release couplings …………………………….. 164
– Removing implements – with rapid-release couplings …………………………. 165
– Safety measures for coupling and uncoupling of implements ……………….. 166
– Adjusting upper link …………………………………………………………………… 166
– Adjusting lift rods ………………………………………………………………………. 167
– Lateral stabilization, automatic ……………………………………………………… 168
– Compensation for swing ……………………………………………………………… 170
– Stabilizzazione laterale a lunghezza regolabile …………………………………. 170
– Regolazione dell’oscillazione ………………………………………………………… 170
Cab …………………………………………………………………………………………….. 171
– Climate control …………………………………………………………………………. 171
– Ventilation ……………………………………………………………………………….. 171
– Outlet nozzles ………………………………………………………………………….. 172
– Air conditioning system ……………………………………………………………….. 175
– Air conditioning controls ……………………………………………………………… 176
– Heating system …………………………………………………………………………. 176
– Manual temperature control …………………………………………………………. 177
– Fresh/recycled air controls …………………………………………………………… 177
– Active carbon air filter …………………………………………………………………. 178
– Overhead indirect control panel light ……………………………………………… 179
– Cab interior light ……………………………………………………………………….. 179
– Ashtray and cigar lighter ……………………………………………………………… 179
– Orologio …………………………………………………………………………………. 180
– Radio ……………………………………………………………………………………… 180
– Loudspeakers …………………………………………………………………………… 180
– Radiotelephone …………………………………………………………………………. 180
– Passenger seat ………………………………………………………………………….. 181
– Retaining yoke (foldable) for the co-driver ………………………………………… 181
– Interior rearview mirrors …………………………………………………………….. 182
– Storage compartment …………………………………………………………………. 182
– Refrigerator compartment ……………………………………………………………. 182
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CHAPTER 0 Table of contents
Doors and windows ………………………………………………………………………… 183
– Cab door …………………………………………………………………………………. 183
– Children’s guard ……………………………………………………………………….. 183
– Front window ……………………………………………………………………………. 184
– Rear window …………………………………………………………………………….. 184
– High-visibility roof ……………………………………………………………………… 184
– Instrument introduction flap …………………………………………………………. 185
– Upper sun visor ………………………………………………………………………… 185
– Sunshade ………………………………………………………………………………… 186
– Sunshade – lateral doors …………………………………………………………….. 186
– Installation of additional controls and display units …………………………….. 186
Connector sockets ………………………………………………………………………….. 187
– Trailer receptacle ………………………………………………………………………. 187
– Additional socket for external consumers ………………………………………… 187
– Arrangement of electrical implement sockets …………………………………… 187
– Power socket ……………………………………………………………………………. 188
– Signal socket as per ISO 11786 …………………………………………………… 188
– External socket …………………………………………………………………………. 188
Chapter 4 – Wheels ………………………………………………………………………. 189
Track adjustment ……………………………………………………………………………. 190
– Tyre inflation pressures ……………………………………………………………….. 191
– Narrow track ……………………………………………………………………………. 191
– Width of front axle ……………………………………………………………………… 192
– Mechanical ratio ……………………………………………………………………….. 192
– Width of rear axle ……………………………………………………………………… 192
– Row crop tires …………………………………………………………………………… 193
– Running direction of tires …………………………………………………………….. 193
– Adjusting steering stops ………………………………………………………………. 194
– Adjustable track wheels ………………………………………………………………. 195
Permissible tyre combinations …………………………………………………………… 196
– Tyres with adjustable rim wheels …………………………………………………… 196
– Tyres with fixed rim wheels ………………………………………………………….. 196
Track width adjustment for wheels with adjustable rims …………………………… 197
– Front wheels …………………………………………………………………………….. 197
– Rear wheels ……………………………………………………………………………… 198
– Table ……………………………………………………………………………………… 199
Track width adjustment for wheels with fixed rims ………………………………….. 200
– Table ……………………………………………………………………………………… 200
Adjusting front fender ………………………………………………………………………. 201
Ballasting ……………………………………………………………………………………… 203
– Ballast carrier …………………………………………………………………………… 203
– Ballast carrier with intermediate plate …………………………………………….. 204
– Front ballast for front hydraulic lift …………………………………………………. 205
– Rear ballast ……………………………………………………………………………… 205
– Other forms of ballast ………………………………………………………………… 205
Water ballasting ……………………………………………………………………………… 206
– Filling tires with water ………………………………………………………………… 207
– Draining tires ……………………………………………………………………………. 207
Mixed-automatic air braking system * …………………………………………………. 208
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CHAPTER 0 Table of contents
Chapter 5 – Service and maintenance ……………………………………………… 211
Service and maintenance …………………………………………………………………. 212
– Maintenance intervals …………………………………………………………………. 212
Lubricants and fluids ……………………………………………………………………….. 216
– Lubricating oil and coolant dataplates …………………………………………….. 217
Checks and maintenance table ………………………………………………………….. 218
Servicing of the engine …………………………………………………………………….. 222
– Opening the engine hood ……………………………………………………………. 222
– Closing the hood ……………………………………………………………………….. 222
– Cleaning side grilles ………………………………………………………………….. 223
– Front engine compartment …………………………………………………………… 224
– Cleaning the gearbox oil and fuel coolers and the engine radiator …………. 225
– Cleaning with detergents …………………………………………………………….. 226
– Cleaning with compressed air ………………………………………………………. 226
– Checking the engine oil level ……………………………………………………….. 227
– Changing engine oil …………………………………………………………………… 228
– Changing engine oil filter ……………………………………………………………. 229
– Removing and refitting fuel filter ……………………………………………………. 229
– Bleeding air from the fuel system ………………………………………………….. 230
– Servicing air filter ………………………………………………………………………. 231
– Replacing air filter cartridge …………………………………………………………. 231
– Cleaning dry-type air cleaner ……………………………………………………….. 232
– Replacing safety cartridge ……………………………………………………………. 232
– Air intake ………………………………………………………………………………… 233
Fuel storage ………………………………………………………………………………….. 234
– Refueling …………………………………………………………………………………. 234
– Refueling at the end of the working day …………………………………………… 234
Engine coolant ……………………………………………………………………………….. 235
– Water quality …………………………………………………………………………….. 235
– Cooling system …………………………………………………………………………. 236
– Checking the coolant level …………………………………………………………… 237
– Topping up coolant …………………………………………………………………….. 237
– Checking the drivebelts ………………………………………………………………. 237
– Fan with air conditioning system ……………………………………………………. 238
– Fuel supply pump, water pump and generator ………………………………….. 238
Changing the oil of the rear side reduction gears and gearbox …………………… 239
– Checking the oil level of the gearboxes …………………………………………… 239
– Changing the oil in the gearboxes and in the side
reduction gears of the rear axle ……………………………………………………. 240
– Renewal of the transmission, the hydraulic system
and the steering system oil filters …………………………………………………. 241
Front axle maintenance ……………………………………………………………………. 243
– Checking and changing the front axle oil …………………………………………. 245
– Checking and changing the final drive reduction unit oil ……………………… 246
– Maintenance programme …………………………………………………………….. 247
– Greasing the oscillation system of the „rigid type“ front axle ………………… 248
– Greasing the oscillation system of the „suspended type“ front axle ………… 249
– Clean installed mesh filter for front axle suspension …………………………… 250
Greasing the front lift * …………………………………………………………………….. 251
Maintenance of the front P.T.O. * ………………………………………………………… 252
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CHAPTER 0 Table of contents
– Checking oil level ……………………………………………………………………… 252
– Cleaning P.T.O. housing breather …………………………………………………… 253
Three-point linkage and rear axle maintenance ……………………………………… 254
Brakes system maintenance ……………………………………………………………… 255
– Checking the service brake ………………………………………………………….. 255
– Checking brake fluid for service brake and main clutch ………………………. 255
– Checking service brake ………………………………………………………………. 256
Clutch system maintenance ………………………………………………………………. 257
– Checking the main clutch …………………………………………………………….. 257
Air Brake System * …………………………………………………………………………. 258
– Draining water from the air reservoir ……………………………………………… 258
– Checking gladhands of air brake system …………………………………………. 259
Maintenance of the cab heating and ventilation system ……………………………. 260
– Renewing the cab air filter …………………………………………………………… 260
– Cleaning the air cab filter …………………………………………………………… 261
Maintenance of the air conditioning system …………………………………………… 262
– Inspecting the radiator-condenser ………………………………………………….. 262
– Air conditioning system check ………………………………………………………. 263
– Air conditioning system compressor ……………………………………………….. 264
General cleaning of the tractor ………………………………………………………….. 266
– Cleaning with detergents …………………………………………………………….. 266
– Cleaning with compressed air ………………………………………………………. 266
Chapter 6 – Electrical system …………………………………………………………. 267
Battery …………………………………………………………………………………………. 268
– Battery maintenance …………………………………………………………………… 268
– Connection/disconnection of the battery to the
tractor’s electrical system …………………………………………………………… 269
Diagnostic socket …………………………………………………………………………… 270
Fuse box and fuses …………………………………………………………………………. 271
– Position of the fuse box ……………………………………………………………….. 271
Fuses and functions ………………………………………………………………………… 273
Relay assignment …………………………………………………………………………… 275
– Air conditioner relay …………………………………………………………………… 276
– Engine relays ……………………………………………………………………………. 276
Connector sockets ………………………………………………………………………….. 277
– Trailer receptacle ………………………………………………………………………. 277
– Arrangement of electrical implement sockets …………………………………… 277
– Power socket ……………………………………………………………………………. 278
– Signal socket as per ISO 11786 …………………………………………………… 278
– External socket …………………………………………………………………………. 278
Wiring for radio – CB transceiver ………………………………………………………… 279
Engine wiring ………………………………………………………………………………… 280
Gearbox wiring loom ………………………………………………………………………. 282
Right-hand console wiring loom …………………………………………………………. 284
Central console wiring loom……………………………………………………………… 286
Roof wiring ……………………………………………………………………………………. 288
Air conditioning wiring loom ……………………………………………………………… 290
Cleaning the radar sensor and lights …………………………………………………… 291
– Cleaning the radar sensor …………………………………………………………… 291
– Cleaning the front and rear lights ………………………………………………….. 291
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CHAPTER 0 Table of contents
Exchanging bulbs ……………………………………………………………………………. 292
– Headlights front grille …………………………………………………………………. 292
– Workslights ………………………………………………………………………………. 292
– Headlights rear …………………………………………………………………………. 292
– Lighting flashing sidelight with auxiliary top headlight ………………………… 293
– Lighting flashing sidelight with worklight …………………………………………. 293
– Cab interior light ……………………………………………………………………….. 293
– Overhead control panel light ………………………………………………………… 294
Headlight alignment ……………………………………………………………………….. 295
Adjusting auxiliary top headlights * …………………………………………………….. 297
Chapter 7 – Storage of the tractor ………………………………………………….. 299
Operations prior to garaging the tractor for a long period ………………………… 300
Storing the tractor …………………………………………………………………………… 301
Preparing the tractor for use after a long period of storage ……………………….. 302
Chapter 8 – Technical data …………………………………………………………….. 303
Engine …………………………………………………………………………………………. 304
Rear power take off and front power take off …………………………………………. 305
Trasmission ………………………………………………………………………………….. 306
Front axle, Steering …………………………………………………………………………. 306
Brakes …………………………………………………………………………………………. 306
Rear hydraulic lift …………………………………………………………………………… 307
Front hydraulic lift …………………………………………………………………………… 307
Hydraulic system ……………………………………………………………………………. 307
Auxiliary hydraulic services control valve ……………………………………………… 308
Electrical system ……………………………………………………………………………. 308
Cab …………………………………………………………………………………………….. 309
Fuel tank capacity …………………………………………………………………………… 309
Dimensions and weight ……………………………………………………………………. 310
Maximum trailerable loads ……………………………………………………………….. 312
Front and rear ballast ………………………………………………………………………. 313
Attachment of implements to the tractor ………………………………………………. 314
Chapter 9 – Fault diagnosis ……………………………………………………………. 317
Towing the tractor …………………………………………………………………………… 318
Tools …………………………………………………………………………………………… 318
Fault diagnosis ………………………………………………………………………………. 319
– Engine ……………………………………………………………………………………. 319
– Gearbox and Clutch …………………………………………………………………… 321
– Front and rear P.T.O. …………………………………………………………………… 321
– Front wheel drive ………………………………………………………………………. 322
– Brakes ……………………………………………………………………………………. 322
– Hydraulic lift …………………………………………………………………………….. 323
– Auxiliary hydraulic systems ………………………………………………………….. 323
Sockets for data transfer and diagnostics ……………………………………………… 325
Notes ………………………………………………………………………………………….. 326
Index ………………………………………………………………………………………….
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