DEUTZ-FAHR Agroplus 60 70 80 Workshop Manual – PDF DOWNLOAD
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DEUTZ-FAHR Agroplus 60 70 80 Workshop Manual – PDF DOWNLOAD
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DEUTZ-FAHR Agroplus 60 70 80 Workshop Manual – PDF DOWNLOAD
introduction:
This publication is intended for the trained technician who must operate on our tractors.
It contains all general information relating to our tractor range, and in particular it highlights the inspection, overhauling
and adjustment procedures as well as the main instructions for dismantling and reassembling operations.
The workshop manual is a natural summary for the mechanic who has attended the vocational training and specialization
courses, which are held every year at our Service School, to permit him to perform a precise and qualified work on
tractor.
Its contents are therefore an exhaustive reference book for the experienced mechanic who desires to refresh his memory
on the sequence of the operations to be done. It is then good practice for every authorized dealer mechanic to
have at his disposal this publication, so that it may be consulted quickly when necessary.
We wish to thank in advance for the cooperation all thos people, who will let us have their suggestions in order to make
this publication more complete.
TABLE OF CONTENTS:
DEUTZ-FAHR Agroplus 60 70 80 Workshop Manual – PDF DOWNLOAD
307.1064.3.6 AGROPLUS 60-70-80…………………………………………………………………………………………………………. 1
introduction……………………………………………………………………………………………………………………… 1
List of contents………………………………………………………………………………………………………………….. 2
TRACTOR CONFIGURATIONS:AGROPLUS 60 – 70 – 80…………………………………………………………………………………………. 6
DIMENSIONS AND WEIGHTS…………………………………………………………………………………………………………….. 7
PRESCRIBED LUBRICANTS AND FUELS…………………………………………………………………………………………………….. 8
CONVERSION TABLE FROM……………………………………………………………………………………………………………… 9
HOW TO ORDER SPARE PARTS…………………………………………………………………………………………………………… 10
ENGINE…………………………………………………………………………………………………………………………… 11
Clutch and transmission……………………………………………………………………………………………………………. 12
Clutch……………………………………………………………………………………………………………………….. 12
Earshift clutch……………………………………………………………………………………………………………. 12
Clutch unit for AGROPLUS 60…………………………………………………………………………………………………. 13
Clutch unit for AGROPLUS 70-80………………………………………………………………………………………………. 13
Clutch unit for AGROPLUS 60-70-80 (USA) 6 blades………………………………………………………………………………. 14
Components of clutch assembly……………………………………………………………………………………………….. 15
Cecking clutch…………………………………………………………………………………………………………….. 16
Adjusting clutch control pedal………………………………………………………………………………………………. 16
Bleeding air from the hydraulic circuit………………………………………………………………………………………. 16
Stripping the slave cylinder………………………………………………………………………………………………… 17
Inspections……………………………………………………………………………………………………………….. 17
Notes on refitment…………………………………………………………………………………………………………. 17
Stripping the master cylinder……………………………………………………………………………………………….. 18
Inspections and checks……………………………………………………………………………………………………… 19
Reassembly………………………………………………………………………………………………………………… 19
Diagnosing malfunctions………………………………………………………………………………………………………… 20
POWERSHIFT……………………………………………………………………………………………………………………. 21
POWERSHIFT unit……………………………………………………………………………………………………………. 21
Diagram illustrating operation of the POWERSHIFT system………………………………………………………………………… 22
Diagram showing engagement of POWERSHIFT with MED range selected………………………………………………………………… 22
Diagram showing engagement of POWERSHIFT with LOW range selected………………………………………………………………… 23
Diagram showing engagement of POWERSHIFT with HIGH range selected……………………………………………………………….. 23
POWERSHIFT UNIT DETACH FROM THE GEAR BOX……………………………………………………………………………………… 24
POWERSHIFT unit……………………………………………………………………………………………………………. 34
Assembly of POWERSHIFT unit…………………………………………………………………………………………………. 35
RE-ASSEMBLY OF THE POWERSHIFT UNIT…………………………………………………………………………………………… 37
ADJUSTMENT OF END FLOAT IN THE POWERSHIFT UNIT………………………………………………………………………………… 39
Hydraulic diagram illustrating operation……………………………………………………………………………………… 40
PROCEDURE FOR CHECKING THE H-M-L CONTROL UNIT INLET PRESSURE……………………………………………………………………. 41
POWERSHIFT pressure control valves assembly…………………………………………………………………………………… 42
Hydraulic control circuit…………………………………………………………………………………………………… 43
Diagnosing malfunctions………………………………………………………………………………………………………… 44
Transmission……………………………………………………………………………………………………………………… 45
Gearbox………………………………………………………………………………………………………………………. 45
General specifications……………………………………………………………………………………………………… 45
Technical specifications……………………………………………………………………………………………………. 45
Speed change configurations…………………………………………………………………………………………………. 46
Ratios of 5-speed x 2 range transmission with mini-reduction (20 FWD + 10 REV)……………………………………………………. 47
Ratios of 5-speed x 2 range transmission with mini-reduction and super-reduction (30 FWD + 15 REV)………………………………….. 48
Ratios of transmission with 3 ranges (Super-reduction) + POWERSHIFT (45 FWD + 45 REV)……………………………………………… 49
Front and rear gearbox……………………………………………………………………………………………………… 50
Longitudinal section through transmission…………………………………………………………………………………….. 51
Longitudinal section through transmission with POWERSHIFT unit………………………………………………………………….. 52
Rear axle longitudinal section………………………………………………………………………………………………. 53
Inversor lever…………………………………………………………………………………………………………….. 54
Gear lever………………………………………………………………………………………………………………… 55
Front view of gearbox with FULLDRIVE…………………………………………………………………………………………. 55
Views of the gearbox……………………………………………………………………………………………………….. 56
Electro – hydraulic control for front-wheel drive engagement/disengagement……………………………………………………….. 57
Gear selector rod………………………………………………………………………………………………………….. 58
Range selector rod…………………………………………………………………………………………………………. 59
Correct positioning of the gearbox, shuttle and range control levers…………………………………………………………….. 59
REMOVAL AND REFITTING OPERATIONS…………………………………………………………………………………………….. 60
Separating the front gearbox from the engine………………………………………………………………………………….. 61
Disassembly of the inversor control rods and forks…………………………………………………………………………….. 64
Dismantling of the gearchange rod and fork assembly……………………………………………………………………………. 65
Dismantling of the gearchange selector rods and forks assembly………………………………………………………………….. 66
Removal of the shaft with the actuator for engagement/disengagement of the front-wheel drive……………………………………….. 67
Examining parts removed…………………………………………………………………………………………………….. 68
Gearbox case…………………………………………………………………………………………………………… 68
Shafts………………………………………………………………………………………………………………… 68
Gears…………………………………………………………………………………………………………………. 68
Synchronizers………………………………………………………………………………………………………….. 68
Bearings………………………………………………………………………………………………………………. 68
ADJUSTING PLAY OF THE GEARBOX SHAFTS BY MEANS OF THE THRUST PLATES ON THE MINI/INVERSOR SHAFT AND THE SECONDARY SHAFT……………… 69
WARNINGS RELATED TO ASSEMBLY OF THE GEARS OF THE P.T.O. UNIT, THE RANGE REDUCTION UNIT AND THE SYNCHRONISED P.T.O. SHAFT………………. 73
Tightening torques…………………………………………………………………………………………………………. 78
IMPORTANT INSTRUCTIONS……………………………………………………………………………………………………… 79
Differential gear……………………………………………………………………………………………………………… 81
Bevel drive adjustment……………………………………………………………………………………………………… 81
Servicing operations…………………………………………………………………………………………………………… 82
Power take-off…………………………………………………………………………………………………………….. 83
Rear power take-off………………………………………………………………………………………………………… 83
540 – 1000 r.p.m. selector………………………………………………………………………………………………….. 84
540 – 750 – 1000 r.p.m. selector…………………………………………………………………………………………….. 84
ADJUSTMENT OF THE P.T.O. CONTROL LINKAGE……………………………………………………………………………………… 85
P.T.O. controls and output shafts for 60 HP models (3-speed version)…………………………………………………………….. 86
P.T.O. controls and output shafts for 70 – 80 HP models (3-speed version)………………………………………………………… 87
P.T.O. clutch……………………………………………………………………………………………………………… 88
Clutch inspection………………………………………………………………………………………………………….. 91
Checking clutch hydraulic pressures………………………………………………………………………………………….. 92
Checking the end-play of the front shaft of the P.T.O. clutch…………………………………………………………………… 93
RENEWAL OF THE REAR P.T.O. CLUTCH……………………………………………………………………………………………. 94
MAIN OPERATIONS FOR REMOVAL OF THE REAR P.T.O. UNIT……………………………………………………………………………. 95
OPERATIONS FOR REMOVAL OF THE REAR P.T.O. UNIT………………………………………………………………………………… 96
Diagnosing malfunctions……………………………………………………………………………………………………..100
Drive axles – axles………………………………………………………………………………………………………………..101
Rear axle……………………………………………………………………………………………………………………..101
Installing the rear half-shafts………………………………………………………………………………………………101
Removal and disassembly of the epicyclic reduction unit…………………………………………………………………………104
FITTING LATERAL STUB AXLES OF THE WHEEL……………………………………………………………………………………….105
2 W.D. extendible axle………………………………………………………………………………………………………….106
General information…………………………………………………………………………………………………………106
Tecnical specifications……………………………………………………………………………………………………..106
Front axle assembly parts……………………………………………………………………………………………………107
Removing the axle from the front support………………………………………………………………………………………108
Carry out installation according to the following procedure:…………………………………………………………………….109
Centre steering lever……………………………………………………………………………………………………….111
Wheel hub………………………………………………………………………………………………………………….112
Inspections and checks………………………………………………………………………………………………………113
Correct track rod assembly…………………………………………………………………………………………………..114
End float adjustment………………………………………………………………………………………………………..114
4 W.D. front axle………………………………………………………………………………………………………………115
FRONT-WHEEL DRIVE…………………………………………………………………………………………………………..115
Specifications……………………………………………………………………………………………………………..115
Inspections and checks………………………………………………………………………………………………………116
Longitudinal section of the front-wheel drive………………………………………………………………………………….117
Views and sections of the front-wheel drive……………………………………………………………………………………118
Final epicyclic reducer……………………………………………………………………………………………………..119
Side hubs………………………………………………………………………………………………………………….121
Pins………………………………………………………………………………………………………………………122
Axle shafts………………………………………………………………………………………………………………..122
Gears……………………………………………………………………………………………………………………..122
Bearings…………………………………………………………………………………………………………………..122
Tightening torques………………………………………………………………………………………………………….122
Adjusting bevel gears……………………………………………………………………………………………………….124
Adjustment of the internal control of the mechanical differential lock……………………………………………………………125
Installing the differential assembly into the drive axle ……………………………………………………………………….125
Diagnosing malfunctions……………………………………………………………………………………………………..126
Vehicle…………………………………………………………………………………………………………………………..127
Brakes………………………………………………………………………………………………………………………..127
General information…………………………………………………………………………………………………………127
Hydraulic pump……………………………………………………………………………………………………………..128
Brake pump assembly parts……………………………………………………………………………………………………129
Assembly of brake master cylinder…………………………………………………………………………………………….130
Checking the front brake disks on 2WD and 4WD front axles and the rear brake disks…………………………………………………131
Adjusting service brake pedals……………………………………………………………………………………………….131
Correct installation of inspection cover for parking brake discs…………………………………………………………………132
Parking brake control lever overall travel…………………………………………………………………………………….134
Bleeding air from the brake hydraulic system…………………………………………………………………………………..135
“Separate Brakes” valve……………………………………………………………………………………………………..136
“SEPARATE BRAKES” valve……………………………………………………………………………………………………..136
Hydraulic circuit diagram for SEPARATE BRAKES system……………………………………………………………………………137
Brake hydraulic system schematic diagram with tap in position “ON”……………………………………………………………….138
Brake hydraulic system schematic diagram with tap in position “OFF”………………………………………………………………139
Diagnosing malfunctions……………………………………………………………………………………………………..140
Hydraulic power-lift……………………………………………………………………………………………………………141
Hydraulic lift with “load sensing”……………………………………………………………………………………………141
Technical characteristics……………………………………………………………………………………………………141
Checking the protrusion of the non-return valve control pin B……………………………………………………………………143
Lift control adjustment diagram………………………………………………………………………………………………144
Adjusting the lift………………………………………………………………………………………………………….145
Lift hydraulic circuit………………………………………………………………………………………………………146
Hydraulic lift circuit – NEUTRAL……………………………………………………………………………………………..147
Hydraulic lift circuit – RAISING……………………………………………………………………………………………..148
Hydraulic lift circuit – LOWERING…………………………………………………………………………………………….149
hydraulic control valve……………………………………………………………………………………………………..150
Section views of the lift……………………………………………………………………………………………………150
Pins of the draft control and position control levers…………………………………………………………………………..151
Control linkage for draft control and stop screw for the position control lever……………………………………………………151
Top view of the lift………………………………………………………………………………………………………..152
Rear view of the lift……………………………………………………………………………………………………….152
Section views of the lift hydraulic control valve………………………………………………………………………………153
Sensing arm assembly………………………………………………………………………………………………………..154
Power-lift distributor valve spring setting specifications………………………………………………………………………155
Electronic power-lift…………………………………………………………………………………………………………..156
Control panel………………………………………………………………………………………………………………157
Electronic circuit diagram of the ECU…………………………………………………………………………………………161
Calibration of the AUTOMATIC…………………………………………………………………………………………………162
Emergency manual lift control………………………………………………………………………………………………..162
LIST OF ELECTRONIC LIFT TESTS………………………………………………………………………………………………..163
Control valve hydraulic circuit – NEUTRAL……………………………………………………………………………………..164
Control valve hydraulic circuit – LIFTING……………………………………………………………………………………..165
Control valve hydraulic circuit – LOWERING…………………………………………………………………………………….166
Hydraulic control valve for electronic lift……………………………………………………………………………………167
POSITION SENSOR CALIBRATION………………………………………………………………………………………………….168
Pin for draft control of the electronic lift…………………………………………………………………………………..169
Rear view of the electronic lift……………………………………………………………………………………………..170
External hydraulic circuit of the lift………………………………………………………………………………………..171
Top view of the electronic lift………………………………………………………………………………………………172
Precautions for electronic equipment………………………………………………………………………………………….173
Front hydraulic power-lift………………………………………………………………………………………………………174
Hydraulic accumulator and antishock valve for front lift………………………………………………………………………..175
Oil pressure accumulator and anti-shock valve………………………………………………………………………………….176
Front power take-off……………………………………………………………………………………………………………177
General information…………………………………………………………………………………………………………177
Specifications……………………………………………………………………………………………………………..177
engagement stage……………………………………………………………………………………………………………178
disengagement stage…………………………………………………………………………………………………………179
Installing “RING-FEEDER” rings……………………………………………………………………………………………….182
Checking clutch…………………………………………………………………………………………………………….183
Checking clutch assembly engagement pressure…………………………………………………………………………………..183
Diagnosing malfunctions……………………………………………………………………………………………………..184
Controls………………………………………………………………………………………………………………………….185
Hydrostatic steering……………………………………………………………………………………………………………185
General information…………………………………………………………………………………………………………185
Inspections and checks………………………………………………………………………………………………………186
Steering pump…………………………………………………………………………………………………………..186
Directional control valve………………………………………………………………………………………………..186
Check the setting of the pressure relief valve……………………………………………………………………………..186
Bleeding the hydraulic circuit……………………………………………………………………………………………186
Assembly of orbital pump unit…………………………………………………………………………………………….186
Teering wheel shaft……………………………………………………………………………………………………..187
Steering cylinders………………………………………………………………………………………………………187
Servicing………………………………………………………………………………………………………………188
Instructions for the hydrostatic steering distributor assembly…………………………………………………………………..189
Distributor cross-section……………………………………………………………………………………………………192
Reactive-type, open-centre hydraulic distributor schematic diagram……………………………………………………………….193
Greasing the steering shaft………………………………………………………………………………………………….194
Hydrostatic steering operation diagram………………………………………………………………………………………..195
Diagnosing malfunctions……………………………………………………………………………………………………..196
Mechanical controls…………………………………………………………………………………………………………….197
Mechanical controls…………………………………………………………………………………………………………197
Gear-change control…………………………………………………………………………………………………………198
Gearbox reduction unit control……………………………………………………………………………………………….198
Synchronised P.T.O. control………………………………………………………………………………………………….199
Hand throttle control……………………………………………………………………………………………………….199
FITTING AND ADJUSTMENT OF THE EXTERNAL CONTROLS OF THE MECHANICAL GOVERNOR………………………………………………………..200
Lift controls………………………………………………………………………………………………………………201
Ground-operated lift controls………………………………………………………………………………………………..201
Auxiliary control valve controls……………………………………………………………………………………………..201
Electro-hydraulic controls………………………………………………………………………………………………………202
Hydraulic circuit diagram (with electronic lift – STANDARD version)………………………………………………………………203
Hydraulic circuit diagram (version with full complement of optional equipment). 700 cc cc…………………………………………..204
Hydraulic circuit on right-hand side of gearbox………………………………………………………………………………..205
Details of front and rear gearboxes…………………………………………………………………………………………..206
Machine with electrohydraulic controls operating differential lock, four wheel drive and power take-off, equipped with POWERSHIFT……….207
Machine with electrohydraulic controls operating differential lock, four wheel drive and power take-off, not equipped with POWERSHIFT……208
Specifications……………………………………………………………………………………………………………..209
POWERSHIFT solenoid valves – LOW clutch engagement……………………………………………………………………………..211
POWERSHIFT solenoid valves – MEDIUM clutch engagement…………………………………………………………………………..212
POWERSHIFT solenoid valves – HIGH clutch engagement…………………………………………………………………………….213
Adjustment of front and rear differential lock control………………………………………………………………………….214
Body……………………………………………………………………………………………………………………………..215
Driving position……………………………………………………………………………………………………………….215
Platform…………………………………………………………………………………………………………………..215
Cab……………………………………………………………………………………………………………………….216
Cab air filter……………………………………………………………………………………………………………..218
Screen wash………………………………………………………………………………………………………………..218
Screen wipers (front and rear)……………………………………………………………………………………………….218
REMOVING THE DRIVING PLATFORM COMPLETE WITH CAB………………………………………………………………………………..219
Remove cab…………………………………………………………………………………………………………………220
Refitting the cab or driving platform…………………………………………………………………………………………220
Systems…………………………………………………………………………………………………………………………..223
Air conditioning……………………………………………………………………………………………………………….223
Ventilation………………………………………………………………………………………………………………..223
Heating System……………………………………………………………………………………………………………..223
System configuration………………………………………………………………………………………………………..224
Ventilation – heating system…………………………………………………………………………………………………225
Components of the ventilation – heating system…………………………………………………………………………………226
Air conditioning unit for cabs……………………………………………………………………………………………….227
Operation and maintenance of the air-conditioning system………………………………………………………………………..228
Switching on the air conditioning…………………………………………………………………………………………….229
Electromagnetic coupling…………………………………………………………………………………………………….229
Pressure switches…………………………………………………………………………………………………………..229
Tracing faults in the electric fan unit……………………………………………………………………………………….229
Compressor, air conditioning system…………………………………………………………………………………………..230
Demoisturizing filter, air conditioning system…………………………………………………………………………………230
Checking system…………………………………………………………………………………………………………….231
System safety elements………………………………………………………………………………………………………231
Temperature regulation………………………………………………………………………………………………………231
Charging the system…………………………………………………………………………………………………………232
Filling the metering unit……………………………………………………………………………………………………232
Refilling the system with oil………………………………………………………………………………………………..232
Filling the system with oil………………………………………………………………………………………………….233
Verifying operation of the system after recharging……………………………………………………………………………..234
Directions for tightening air conditioning system pipeline fittings………………………………………………………………234
Control switches……………………………………………………………………………………………………………235
Receiver-drier located in cab roof……………………………………………………………………………………………235
Ventilation – conditioning – heating………………………………………………………………………………………….235
Components of the ventilation – conditioning – heating system……………………………………………………………………236
Air handling unit for high visibility cab……………………………………………………………………………………..236
Condenser and fan unit for high visibility cab…………………………………………………………………………………237
Ventilation-heating unit for high visibility cab……………………………………………………………………………….238
Ventilation-heating unit components for high visibility cab……………………………………………………………………..239
Climatisation system components for high visibility cab…………………………………………………………………………240
Diagnosing malfunctions……………………………………………………………………………………………………..241
Hydraulic system……………………………………………………………………………………………………………….242
Points provided for measurement of oil pressures in the tractor’s hydraulic system (see references on page 242)……………………….243
Oil filters………………………………………………………………………………………………………………..244
Hydraulic pumps…………………………………………………………………………………………………………….244
Stripping the hydraulic pump…………………………………………………………………………………………………244
Auxiliary systems………………………………………………………………………………………………………………247
Auxiliary hydraulic spool valves……………………………………………………………………………………………..247
4-way auxiliary control valves……………………………………………………………………………………………….248
6-way hydraulic control valve………………………………………………………………………………………………..249
Checking the pressure relief valve setting…………………………………………………………………………………….250
Checking the operating pressure………………………………………………………………………………………………250
Conversion of auxiliary spool valves from double acting to single acting operation…………………………………………………250
Checking the surface of the valve spools………………………………………………………………………………………250
Trailer hydraulic braking system……………………………………………………………………………………………..251
Trailer hydraulic braking distributor unit…………………………………………………………………………………….251
Oil lines connected to directional control valve of hydraulic trailer braking system……………………………………………….252
Use of the tractor with CUNA 341/01 hydraulic trailer braking……………………………………………………………………253
Starting…………………………………………………………………………………………………………………..254
Operation of the hydraulic control valve………………………………………………………………………………………255
Malfunctions……………………………………………………………………………………………………………….256
View of the hydraulic control valve…………………………………………………………………………………………..257
Installing the hydraulic braking valve for trailers equipped with “safety brake” (ITALY version)…………………………………….258
Components of the hydraulic control valve – FRANCE version………………………………………………………………………259
Components of the hydraulic control valve – FRANCE version………………………………………………………………………260
Electrical system………………………………………………………………………………………………………………….261
ELECTRICAL WIRING AGROPLUS 60……………………………………………………………………………………………………261
THE STRUCTURE OF THE UNIT……………………………………………………………………………………………………….263
HOW TO CONSULT THE UNIT…………………………………………………………………………………………………………264
INTRODUCTION…………………………………………………………………………………………………………………..265
LIST OF WIRING LOOMSI……………………………………………………………………………………………………….265
DEFINITION OF COMPONENTS AND SYMBOLS………………………………………………………………………………………….266
GENERAL RULES………………………………………………………………………………………………………………266
DIAGNOSTIC INSTRUMENTS………………………………………………………………………………………………………268
WIRE COLOUR CODES…………………………………………………………………………………………………………..268
INDICES……………………………………………………………………………………………………………………….269
COMPONENT DESCRIPTION INDEX………………………………………………………………………………………………….269
COMPONENT CODE INDEX………………………………………………………………………………………………………..274
CONNECTOR INDEX…………………………………………………………………………………………………………….278
COMPONENTS…………………………………………………………………………………………………………………….286
CONNECTOR LAYOUTS…………………………………………………………………………………………………………..286
COMPONENT TECHNICAL DATA…………………………………………………………………………………………………….288
PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS……………………………………………………………………………296
HML CONTROL UNIT………………………………………………………………………………………………………..296
POWER LIFT CONTROL UNIT………………………………………………………………………………………………….297
ANALOGUE INSTRUMENT PANEL………………………………………………………………………………………………..298
DIGITAL INSTRUMENT PANEL…………………………………………………………………………………………………300
SYSTEMS……………………………………………………………………………………………………………………….302
EARTHING POINTS…………………………………………………………………………………………………………….303
STARTING AND PREHEATING……………………………………………………………………………………………………..305
LIGHTS – STEERING COLUMN SWITCH UNIT (PLATFORM)………………………………………………………………………………..306
LIGHTS – STEERING COLUMN SWITCH UNIT (STANDARD CAB)…………………………………………………………………………….307
LIGHTS – STEERING COLUMN SWITCH UNIT (HIGH-VISIBILITY CAB)………………………………………………………………………308
ACCESSORIES – DIAGNOSTICS (PLATFORM)………………………………………………………………………………………….309
ACCESSORIES – DIAGNOSTICS (STANDARD CAB)………………………………………………………………………………………310
ACCESSORIES – DIAGNOSTICS (HIGH-VISIBILITY CAB)………………………………………………………………………………..311
WIPERS (STANDARD CAB)……………………………………………………………………………………………………….312
WIPERS (HIGH VISIBILITY CAB)…………………………………………………………………………………………………313
FRONT INSTRUMENT PANEL………………………………………………………………………………………………………314
RADIO (VERSION WITH STANDARD CAB)…………………………………………………………………………………………….315
RADIO (VERSION WITH HIGH-VISIBILITY CAB)………………………………………………………………………………………315
HEATER (STANDARD CAB)……………………………………………………………………………………………………….316
HEATER (HIGH-VISIBILITY ROOF…………………………………………………………………………………………………317
HEATING AND AIR CONDITIONING (STANDARD CAB)……………………………………………………………………………………318
HEATING AND AIR CONDITIONING (HIGH-VISIBILITY ROOF)…………………………………………………………………………….319
BRAKING SYSTEM – TRAILER BRAKING……………………………………………………………………………………………..320
HML TRANSMISSION……………………………………………………………………………………………………………321
ELECTRONIC LIFT…………………………………………………………………………………………………………….322
REAR AND FRONT PTO………………………………………………………………………………………………………….323
ENGINE WIRING………………………………………………………………………………………………………………….325
CENTRAL WIRING…………………………………………………………………………………………………………………333
FRONT LIGHT WIRING (VERSION WITH CAB)…………………………………………………………………………………………….335
POWERSHIFT WIRING………………………………………………………………………………………………………………349
ELECTRONIC LIFT WIRING………………………………………………………………………………………………………353
ROOF WIRING (STANDARD CAB)…………………………………………………………………………………………………..359
WORKLIGHTS WIRING (STANDARD CAB)……………………………………………………………………………………………..367
SCREENWASH PUMPS WIRING (STANDARD CAB)………………………………………………………………………………………..373
WINDSCREEN WIPER WIRING (STANDARD CAB)………………………………………………………………………………………..374
SPEAKER WIRING (STANDARD CAB)………………………………………………………………………………………………..375
HEATER POWER SUPPLY WIRING (STANDARD CAB)……………………………………………………………………………………..381
POSITION OF HEATER POWER CONNECTORS (STANDARD CAB)……………………………………………………………………………..382
HEATER WIRING (STANDARD CAB)…………………………………………………………………………………………………387
AIR CONDITIONING WIRING (STANDARD CAB)………………………………………………………………………………………..393
AIR CONDITIONING FAN WIRING (STANDARD CAB)…………………………………………………………………………………….399
ROOF WIRING (HIGH VISIBILITY CAB)…………………………………………………………………………………………….403
WORKLIGHTS WIRING (HIGH VISIBILITY CAB)……………………………………………………………………………………….409
SCREENWASH PUMP WIRING (HIGH VISIBILITY CAB)…………………………………………………………………………………..413
WINDSCREEN WIPER WIRING (HIGH VISIBILITY CAB)………………………………………………………………………………….414
SPEAKER AND RADIO WIRING (HIGH VISIBILITY CAB)…………………………………………………………………………………417
HEATER POWER SUPPLY WIRING (HIGH VISIBILITY CAB)……………………………………………………………………………….423
HEATER WIRING (HIGH VISIBILITY CAB)…………………………………………………………………………………………..429
AIR CONDITIONING WIRING (HIGH VISIBILITY CAB)………………………………………………………………………………….435
AIR CONDITIONING FAN WIRING (HIGH VISIBILITY CAB)………………………………………………………………………………441
Electrical system AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)…………………………………………….445
General specifications………………………………………………………………………………………………………445
GENERAL SAFETY DIRECTIONS……………………………………………………………………………………………………446
JUMP START UTILIZING ANOTHER BATTERY………………………………………………………………………………………….447
PRACTICAL HINTS…………………………………………………………………………………………………………….448
TABLE OF WIRING COLOUR CODES…………………………………………………………………………………………………448
RECHARGE SYSTEM 65A ALTERNATOR ISKRA AAK3563 14V 65A……………………………………………………………………………449
RECHARGE SYSTEM 65A ALTERNATOR BOSCH K1-14V 65A 20……………………………………………………………………………..449
RECHARGE SYSTEM 65A ALTERNATOR ISKRA AA 125R 14V 65A……………………………………………………………………………449
RECHARGE SYSTEM 85A ALTERNATOR ISKRA AAK5114 14V 85A……………………………………………………………………………450
HEATING SYSTEM 70A ALTERNATOR ISKRA AAK5112 12V 70A…………………………………………………………………………….450
STARTING SYSTEM…………………………………………………………………………………………………………….450
Check panel with digital display……………………………………………………………………………………………..451
Ignition switch…………………………………………………………………………………………………………….451
IGNITION KEY……………………………………………………………………………………………………………….452
VENTILATION CONTROL…………………………………………………………………………………………………………452
PUSH BUTTON CONTROL…………………………………………………………………………………………………………452
PUSH BUTTON CONTROL…………………………………………………………………………………………………………453
PUSH BUTTON CONTROL…………………………………………………………………………………………………………453
WARNING SWITCH……………………………………………………………………………………………………………..454
WORK LIGHTS………………………………………………………………………………………………………………..454
SCREEN WASHER SWITCH………………………………………………………………………………………………………..454
BEACON PUSH BUTTON………………………………………………………………………………………………………….454
RELAY……………………………………………………………………………………………………………………..455
ELECTRONIC FLASHER UNIT……………………………………………………………………………………………………..455
INTERIOR ROOF LIGHT…………………………………………………………………………………………………………456
SWITCH FOR EMERGENCY BRAKE…………………………………………………………………………………………………..456
Fuse box…………………………………………………………………………………………………………………..457
Instrument panel with digital display…………………………………………………………………………………………458
Operation of the broken belts alarm control unit……………………………………………………………………………….460
ENGINE STOP DEVICES…………………………………………………………………………………………………………462
ENGINE STOP OPERATION WITH A TYPE 2MH ENGINE CONTROL UNIT……………………………………………………………………….462
DIAGNOSTICS………………………………………………………………………………………………………………..462
Diagnostic codes……………………………………………………………………………………………………………463
Broken belt alarm system and diagnostic codes………………………………………………………………………………….464
TRACTOR ELECTRICAL SYSTEM DIAGRAM…………………………………………………………………………………………….467
KEY TO FUNCTIONAL DIAGRAM OF TRACTOR ELECTRICAL SYSTEM………………………………………………………………………….468
TRACTOR WIRING……………………………………………………………………………………………………………..469
TAV. 2 – COMPLETE CENTRAL UNDERBODY WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)…………………469
TAV. 3 – COMPLETE FRONT WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)……………………………470
TAV. 4 – GEARBOX WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)………………………………….471
TAV. 5 – BATTERY WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)………………………………….472
TAV. 6 – POWERSHIFT WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)……………………………….473
CAB WIRING…………………………………………………………………………………………………………………474
TAV. 7 – CAB WIRING DIAGRAM – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)………………………………474
TAV. 8 – CAB WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)……………………………………..475
TAV. 9 – CLIMATE CONTROL SYSTEM WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)…………………….476
TAV. 10 – WORK LIGHTS – SCREEN WIPER – ROTATING LIGHTWIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)….477
TAV. 11 – AIR CONDITIONING SYSTEM WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)…………………..478
TAV. 12 – AIR HEATING WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)……………………………..479
TAV. 13 – SCREENWASH PUMPS WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)…………………………480
TAV. 15 – CAB POWER SUPPLY WIRING – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)…………………………481
TAV. 16 – FUEL LEVEL SENDER – AGROPLUS 60 (under serial number 1016) 70- (under serial number 2772)………………………………482
APPENDIX………………………………………………………………………………………………………………………….483
TESTER manual………………………………………………………………………………………………………………….484
Presentation screen…………………………………………………………………………………………………………486
Initialisation menu…………………………………………………………………………………………………………487
Main menu………………………………………………………………………………………………………………….488
Calibrations menu…………………………………………………………………………………………………………..489
Maximum height calibration…………………………………………………………………………………………………..490
Implement lifting speed……………………………………………………………………………………………………..491
Monitor menu……………………………………………………………………………………………………………….492
Tests Menu…………………………………………………………………………………………………………………497
Alarms menu………………………………………………………………………………………………………………..502
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