DANA SPICER Axle 737/100 737/ SERVICE MANUAL – PDF DWNONLOAD
DESCRIPTION:
DANA SPICER Axle 737/100 737/ SERVICE MANUAL – PDF DWNONLOAD
INTRODUCTION
- The efficiency and continued operation of mechanical units depend on constant, correct maintenance and also on efficient repair work, should there be a break-down or malfunction. The instructions contained in this manual have been based on a complete overhaul of the unit. However, it is up to the mechanic to decide whether or not it is necessary to assemble only
- individual components, when partial repair work is needed. The manual provides a quick and sure guide which, with the use of photographs and diagrams illustrating the various phases of the operations, allows accurate work to be performed.All the information needed for correct disassembly, checks and assembly of each individual component is set out below. In order to
- remove the differential unit from the vehicle, the manuals provided by the vehicle manufacturer should be consulted. In describing the following operations it is presumed that the unit has already been removed from the vehicle.
- IMPORTANT:
In order to facilitate work and protect both working surfaces and operators, it is advisable to use proper equipment such as: trestles or supporting benches, plastic or copper hammers, appropriate levers, pullers and specific spanners or wrenches. Before going on to disassemble the parts and drain the oil, it is best to thoroughly clean the unit, removing any encrusted or accumulated grease.
TABLE OF CONTENTS:
DANA SPICER Axle 737/100 737/ SERVICE MANUAL – PDF DWNONLOAD
CONTENTS
INTRODUCTION 5
VERSION TRACKING 6
MANUAL APPLICABILITY AND SUPPORTED MODELS 6
SPECIFICATIONS 7
DEFINITION OF VIEWPOINTS 7
DATA PLATE 7
CONVERSION TABLES 8
UNITS OF PRESSURE 8
UNIT OF WEIGHT 8
UNITS OF TORQUE 8
TORQUE SPECIFICATIONS 9
COARSE PITCH 9
FINE PITCH 9
WHEEL NUT TIGHTENING TORQUES 10
MAINTENANCE 11
MAINTENANCE POINTS 11
OIL DRAINING MANDATORY PROCEDURE 12
CENTRAL HOUSING 12
PLANETARY GEAR REDUCTION 12
END-STOP PLIER SETTING 13
RETAINING SNAP RING FOR BORES 13
RETAINING SNAP RING FOR SHAFTS 13
MAINTENANCE INTERVALS 14
LUBRICANT & SEALANT SPECIFICATIONS 15
SAFETY PRECAUTIONS 17
PLANETARY REDUCTION GEAR 19
EXPLODED VIEW 19
DISASSEMBLY 20
ASSEMBLY 23
STEERING KNUCKLE AND STEERING SENSOR 27
EXPLODED VIEW 27
DISASSEMBLY 28
ASSEMBLY 33
STEERING CYLINDER 41
EXPLODED VIEW 41
DISASSEMBLY 42
ASSEMBLY 46
TOE-IN ADJUSTMENT 50
BEVEL PINION 51
EXPLODED VIEW 51
DISASSEMBLY 52
ASSEMBLY 56
DIFFERENTIAL UNIT 63
EXPLODED VIEW 63
DISASSEMBLY 64
ASSEMBLY 66
SUSPENSION 69
EXPLODED VIEW 69
DISASSEMBLY 70
ASSEMBLY 74
SUSPENSION SENSOR 77
EXPLODED VIEW 77
DISASSEMBLY 78
ASSEMBLY 79
SENSOR ADJUSTING 80
4 Dana Incorporated ASM-0214E – 737/100 & 737/10078569 Axle Service Manual
SUSPENSION SUPPORT 83
EXPLODED VIEW 83
DISASSEMBLY 84
ASSEMBLY 85
UPPER WISHBONE 87
EXPLODED VIEW 87
DISASSEMBLY 88
ASSEMBLY 91
LOWER WISHBONE 97
EXPLODED VIEW 97
DISASSEMBLY 98
ASSEMBLY 102
SUSPENSION PISTON 107
EXPLODED VIEW 107
DISASSEMBLY 108
ASSEMBLY 109
SPECIAL TOOLS 111
T1 111
T2 113
T3 114
T4 114
T5 115
T6 116
T7 117
T8 118
T9 119
T10 119
T11 120
T12 122
T13 123
T14 124
T15 125
T16 126
T17 127
T18 128
T19 128
T20 129
T21 131
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M