Challenger EU Applicators RG1100B RG1300B RoGator Chassis Operator_s Manual – PDF DOWNLOAD
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Challenger EU Applicators RG1100B RG1300B RoGator Chassis Operator_s Manual – PDF DOWNLOAD
A word to the operator:
It is your responsibility to read and understand the safety section in this manual and the manual for all implements before you operate this machine. You are responsible for your safety. Good safety procedures prevent injury to you and the persons around you. Make the information in the safety section of this manual a part of your safety procedure. This safety section is written only for this type of machine. Safety is your responsibility. You can prevent injury and death.
- This safety section gives basic safety examples that can occur during the operation and maintenance of your machine. This safety section is not a replacement for safety instruction in other sections of this manual.
- Injury or death can occur if the safety instruction is not obeyed. Learn how to operate the machine and how to use the controls correctly. Do not operate the machine if you do not know how to operate the machine.
- Do not let persons operate the machine that do not know how to operate the machine. Follow all safety instructions in the manuals and on the safety signs on the machine, the implements, and the attachments. Use only approved attachments and implements. Make sure that your machine has the correct equipment that is necessary by the local regulations.
Follow safety instructions:
- Carefully read, learn and understand all safety messages and or information in this manual and on machine’s safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Make sure the new equipment components and or repair parts include current safety signs.
- See local dealer for replacement safety signs. Never operate machine or equipment without correct instruction and a complete understanding of control operation. Learn to operate the machine and how to use all controls correctly before operation.
- Do not let operator’s not authorized operate the machine, systems and or do service and or maintenance procedures without correct instruction. Keep machine, all components and systems, in correct working condition. Modifications to the machine not authorized by AGCO can decrease functionality and or safety, decrease machine life and void machine warranty.
TABLE OF CONTENTS:
Challenger EU Applicators RG1100B RG1300B RoGator Chassis Operator_s Manual – PDF DOWNLOAD
1 Safety 9
1 1 A word to the operator 11
1 1 1 Safety symbol 1 2
1 1 2 Safety messages 1 2
1 1 3 Information messages 1 2
1 1 4 Follow safety instructions 1 3
1 1 5 Prepare for emergencies 1 3
1 1 6 Fire prevention 1 4
1 1 7 Prevent static discharge when fueling 1 4
1 2 Operate the machine 15
1 2 1 Prevent machine runaway 16
1 2 2 Use correct lamps and markers 16
1 2 3 Operation on slopes 16
1 2 4 Travel on public roads 1 7
1 2 5 Stop and park 1 7
1 2 6 System boom operation 1 7
1 2 7 Exhaust fumes 1 8
1 2 8 Noise prevention 1 8
1 2 9 Handle fuel correctly 1 8
1 2 10 Towing 19
1 2 1 1 Modifications 19
1 3 Maintenance and service 20
1 3 1 Practice correct maintenance 20
1 3 2 Chemical safety 2 1
1 3 3 Work in a clean area 2 3
1 3 4 Understand correct service 2 4
1 3 5 Use correct tools 2 4
1 3 6 Support machine correctly 2 5
1 3 7 Service cooling system correctly 2 5
1 3 8 Remove paint before welding or heating 26
1 3 9 T ires and wheels 26
1 3 10 Mobile radio installations 26
1 4 Chassis safety signs 27
1 4 1 Axle spacing right-hand 28
1 4 2 Axle spacing left-hand 28
1 4 3 Roll over 28
1 4 4 Handwash 28
1 4 5 Air dump 29
1 4 6 Ultra low sulfur diesel fuel 29
1 4 7 Fall off hazard 29
1 4 8 Pinch hazard 29
1 4 9 T ied own 30
1 4 10 Lift 30
1 5 Electrical safety signs 31
1 5 1 Rear terminal mini fuse relay panel 3 2
1 5 2 Relays 3 2
1 5 3 Fuse/ relays 3 2
1 5 4 Electrocution hazard 3 2
1 5 5 Radar hazard 3 3
1 5 6 Battery shut off 3 3
1 6 Engine safety signs 34
Applicator Chassis
57267701J
Table of contents
1 6 1 Rotating blades hazard 3 5
1 6 2 Burn hazard 3 5
1 6 3 Belt entanglement 3 5
1 6 4 Fuel filter 3 5
1 6 5 Ether 3 6
1 6 6 Run over hazard 3 6
1 6 7 High pressure hazard 3 6
1 6 8 Electrical hazard 37
1 6 9 Fuel water separator head 37
1 6 10 Fuel filter 37
1 6 1 1 Separator filter 37
1 7 Hydraulic safety signs 38
1 7 1 Pressurized fluid 3 9
1 7 2 Pressurized fluid 3 9
1 8 Cab safety signs 40
1 8 1 Read manual 41
1 8 2 Park brake 41
1 8 3 Electrical hazard 41
1 8 4 Break glass – exit 41
1 8 5 Sound horn 42
1 8 6 Cab filter number 1 42
1 8 7 Cab filter number 2 42
1 8 8 Cab filter number 3 42
1 8 9 Roll over – wear seat belt 43
1 8 10 Run over – no riders 43
2 Introduction 45
2 1 Operator Manual 47
2 2 Serial number identification 48
2 2 1 Serial number definition 50
2 3 Break-in-period 52
2 3 1 Do a check of the hydraulic system 52
2 3 2 Do a check of the wheel drive gearboxes 52
2 3 3 Coolant level 52
2 3 4 Tighten the wheel mounting hardware 52
2 3 5 Do a check of the torque rods 53
2 3 6 Do a check of the batteries 53
2 3 7 Do a check of the axle shims 53
2 3 8 Change the pressure washer pump oil – if equipped 54
2 3 9 Inspect the engine belts 54
2 3 10 Replace the fuel filter and the fuel pre-filter 54
2 3 1 1 Chassis and cab modification 54
2 4 Hydraulic introduction 55
2 4 1 Hydrostatic drive 55
2 4 2 Drive lever and pump and drive motors 55
2 4 3 Engine 55
2 4 4 Charge pump 55
2 4 5 Hydraulic oil cooler 55
2 4 6 Hydraulic tank and filters 55
2 5 Component locations 57
2 5 1 Hydraulic component locations 59
2 6 Fuses and relays 60
2 6 1 Rear terminal mini fuse panel 60
2 6 2 Fuse/relay panel 6 1
2 6 3 Four pack relay module 6 4
2 6 4 Battery box relays and fuses 6 5
Applicator Chassis
57267701J
Table of contents
2 7 Usage and disposal 67
2 7 1 Intended use 67
2 7 2 Proper disposal of waste 67
2 8 Pre-delivery checklist 68
2 9 EC -Declaration of Conformity 69
3 Operation 71
3 1 Drive the machine 73
3 1 1 Checklist before starting engine 73
3 1 2 Battery disconnect switch 73
3 1 3 Grid air heater symbol 74
3 1 4 Cold weather starting procedure for hydrostatic system 74
3 1 5 Cold start option 75
3 1 6 Restart a stalled engine 75
3 1 7 Drive the machine 75
3 1 8 Weight regulated shifting 76
3 1 9 RG1 3 0 0 down shift logic 76
3 1 10 RG90 0 / RG110 0 / RG1 3 0 0 pressure compensated drive system 77
3 1 11 Speeds and terrain 77
3 1 1 2 Engine power limitations 78
3 1 1 3 Stop the engine 78
3 1 1 4 Remote throttle 78
3 1 1 5 Machine braking 79
3 1 1 6 Backup alarm 8 0
3 2 Machine management center 81
3 2 1 Home screen display 8 1
3 2 2 System configuration 8 2
3 2 3 Machine persistent area 8 2
3 2 4 Information boxes 8 2
3 2 5 Select the about information 8 3
3 2 6 Select the engine information 8 3
3 2 7 Select the transmission information 8 4
3 2 8 Select the tire size information 8 5
3 2 9 Select the radar calibration information 8 6
3 2 10 Select the fuel information 8 7
3 2 11 Select the track adjust information 8 8
3 2 1 2 Select the settings information 8 9
3 2 1 3 Select the active error codes diagnostics information 93
3 2 1 4 Select the stored error codes information 93
3 2 1 5 Operate the foam marker 94
3 2 1 6 Select the four wheel steer information 97
3 2 1 7 Maintenance schedule screen 99
3 2 1 8 Change the measuring units 10 0
3 2 1 9 Operational messages 10 1
3 3 Instruments and controls 104
3 3 1 Dash panel 10 4
3 3 2 Hydrostat control – 5 section boom 10 6
3 3 3 Hydrostat control – 7 section boom 10 7
3 3 4 Shift switch buttons 10 8
3 3 5 Armrest switches 10 8
3 3 6 Chassis keypad 110
3 3 7 System keypad 111
3 3 8 Adjust the mirrors 111
3 3 9 Map and dome light 11 3
3 3 10 Radio (if equipped) 11 3
3 3 11 Sun Visor 11 3
3 3 1 2 Cup holder 11 4
Applicator Chassis
57267701J
Table of contents
3 3 1 3 Storage compartments 1 1 4
3 3 1 4 Power port 11 5
3 3 1 5 Power outlets 1 1 6
3 3 1 6 Cargo net 1 1 6
3 3 1 7 Brake pedal 117
3 3 1 8 Steering wheel 117
3 3 1 9 Multifunction lever 11 8
3 3 20 Ignition switch 11 8
3 3 2 1 Lamp switches 1 1 9
3 4 Temperature control 121
3 4 1 Heater operation 1 2 1
3 4 2 Defrost or defog operation 1 2 2
3 4 3 Air conditioner operation 1 2 2
3 4 4 Automatic fan speed control 1 2 2
3 4 5 Manual fan speed control 1 2 3
3 4 6 Heater water valve 1 2 3
3 4 7 Cab air temperature sensor 1 2 3
3 4 8 Pressurizer blower 1 2 3
3 4 9 Air vents 1 2 4
3 5 Operator seat 125
3 5 1 Basic operator seat 1 2 5
3 5 2 Deluxe operator seat 1 2 7
3 5 3 Deluxe vented operator seat 1 2 8
3 6 Instructor seat 130
3 7 Four wheel steering – if equipped 132
3 8 Operational modes 133
3 8 1 Off mode 1 3 3
3 8 2 2WS mode 1 3 3
3 8 3 Auto 4WS mode 1 3 4
3 8 4 4WS mode 1 3 4
3 8 5 Crab mode 1 3 5
3 8 6 Automatic engagement and disengagement 1 3 5
3 9 Track adjust 136
3 9 1 Adjustment of track width 1 3 6
3 9 2 Adjust the manual track width 1 3 6
3 9 3 Adjust the standard hydraulic track width 1 3 7
3 9 4 Adjust the automatic track width 1 3 8
3 10 Travel on public roads 140
3 11 Air dump valve 141
3 1 2 Trailer the machine 142
3 1 2 1 Load the machine 1 4 2
3 1 2 2 Unload the machine 1 4 4
3 13 Tow the machine 146
3 13 1 Release the park brake manually 1 4 7
3 13 2 Re-engage the park brake 1 4 8
3 1 4 Optional pressure washer 150
3 1 4 1 Input water supply 1 50
3 1 4 2 Prime the pump 1 50
3 1 4 3 Operate the pressure washer 1 5 1
3 1 5 Slingshot – if equipped 153
3 1 6 Weather station – if equipped 155
4 Maintenance 157
4 1 Maintenance introduction 159
4 1 1 Lubricants and fluids 1 5 9
Applicator Chassis
57267701J
Table of contents
4 1 2 Lubricant filling reminders 1 5 9
4 2 Maintenance schedule 161
4 2 1 Rogator engines 1 6 1
4 2 2 Maintenance chart 1 6 1
4 2 3 Maintenance schedule 1 6 2
4 3 Engine 165
4 3 1 Do a check of the engine coolant 1 6 5
4 3 2 Do a check of the engine oil 1 6 5
4 3 3 Change the engine oil and filter 1 6 6
4 3 4 Engine belts and tensioner 1 6 6
4 3 4 1 Replace the serpentine belt 1 6 6
4 3 4 2 Replace the water pump belt 1 6 7
4 3 5 Change the air filter 1 6 9
4 3 6 How to recognize an engine with hydraulic lash adjusters 1 71
4 4 Exhaust system 173
4 4 1 Exhaust system temperature 1 73
4 5 Fuel system 174
4 5 1 Fuel tank 1 74
4 5 2 Fuel filtration system 1 75
4 5 3 Drain the additional fuel/water separator – if equipped 1 75
4 5 4 Change the pre-filter and fuel filter 1 76
4 5 5 Change the fuel water separator element – if equipped 1 77
4 5 6 Bleed the fuel system 1 78
4 5 7 Fuel storage 1 78
4 6 Cooling package 179
4 7 Hydraulic system 181
4 7 1 Hydraulic system 1 8 1
4 7 2 Do a hydraulic oil-level check 1 8 1
4 7 3 Remove the hydraulic fluid 1 8 2
4 7 4 Replace the return oil manifold filters 1 8 2
4 7 5 Replace the charge filters – RG90 0 and RG110 0 1 8 2
4 7 6 Replace the charge filters – RG 1 3 0 0 1 8 3
4 7 7 Replace the hydraulic fluid 1 8 3
4 7 8 Torque the breather cover bolts 1 8 4
4 7 9 Bleed procedure 1 8 5
4 7 10 Start up procedure – RG90 0 and RG110 0 1 8 5
4 7 11 Start up procedure – RG1 3 0 0 1 8 6
4 7 1 2 Diagnostic port locations 1 8 6
4 7 1 3 Check the charge pressure 1 8 7
4 8 Electrical system 189
4 8 1 Electrical system safety 1 8 9
4 8 2 Replace a fuse 1 8 9
4 8 3 Do a check of the batteries 1 8 9
4 8 4 Use a booster battery 1 90
4 8 5 Remove the battery 1 9 1
4 8 6 Install the battery 1 9 3
4 9 Chassis 196
4 9 1 Chassis lubrication 1 9 6
4 9 2 Torque rods 1 9 7
4 9 3 Do maintenance on the torque rods and hardware 1 9 7
4 9 4 Anti-roll bar 1 9 8
4 9 5 Do a check and tighten the inner axle weldment 1 9 8
4 10 Cab 20 0
4 10 1 Cab air filters and mounting bolt location 20 0
4 10 2 Cab air filters 20 0
4 10 3 Change the primary fresh air filter 20 0
Applicator Chassis
57267701J
Table of contents
4 10 4 Change the secondary clean air filter 20 1
4 10 5 Change the recirculation air filter 20 3
4 10 6 Clean the cab air filter element 20 4
4 10 7 Cab mounting bolts 20 4
4 10 8 Windscreen wiper blade 20 4
4 10 9 Do a check of the windshield washer reservoir 20 5
4 10 10 Grease armrest 20 5
4 11 Air system 206
4 11 1 Drain the air tank 20 6
4 11 2 Replace the desiccant cartridge 20 6
4 1 2 T ires 208
4 1 2 1 Tire service 20 8
4 1 2 2 Rotate the tires 20 8
4 1 2 3 Tire safety loads and pressure 20 9
4 1 2 4 Maximum tire load for specified speed 20 9
4 1 2 5 Example tire inflations for standard machine configurations 2 10
4 1 2 6 Determine the load per tire 2 1 3
4 1 2 7 Replace a tire on a rim 2 1 3
4 1 2 8 Remove the wheel 2 1 4
4 1 2 9 Install the wheel 2 1 5
4 1 2 10 T ighten the wheel mounting hardware 2 1 6
4 1 3 Wheel motor gear box 217
4 1 3 1 Do a check of the gearbox oil level 2 1 7
4 1 3 2 Fill the gearbox oil 2 1 7
4 1 3 3 Maintenance information 2 1 8
4 1 3 4 Drain and replace the oil 2 1 8
4 1 3 5 Do a check of the wheel drive gearbox mounting hardware 2 1 9
4 14 Wheel alignment 220
4 1 4 1 Adjust the two wheel steer toe-in 2 20
4 1 4 2 Adjust the four wheel steer toe-in 2 2 1
4 1 4 3 Toe-in values 2 2 6
4 15 Adjust a crop deflector 227
4 16 Pressure washer – if equipped 228
4 1 6 1 Do a check of the pressure washer pump motor oil 2 2 8
4 1 6 2 Change the pressure washer strainer 2 2 8
4 1 6 3 Winterize the pressure washer system 2 2 8
4 17 Machine storage 230
4 1 7 1 Store the machine 2 3 0
4 1 7 2 Operate the machine after storage 2 3 0
5 Troubleshooting 231
5 1 Engine Troubleshooting 233
5 2 Heating and cooling troubleshooting 236
5 3 Fault code reference 238
6 Specifications 269
6 1 Chassis specifications 271
6 1 1 Machine dimensions 2 74
7 Index 277
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V