Case 580 Super R 590 Super R & 695 Super R Series 2 Operator’s Manual 6-86452 – PDF DOWNLOAD
DESCRIPTION:
Case 580 Super R 590 Super R & 695 Super R Series 2 Operator’s Manual 6-86452 – PDF DOWNLOAD
TO THE OWNER :
- You are the owner of a machine that has been designed and built with quality constantly in mind. It conforms to current labour safety regulations and all national highway and road regulations. See “Official documents”. However, this does not exclude all risk of accidents; that is why it is essential to observe elementary safety rules and precautions.
- Read this manual carefully before operating the machine. Instructions concerning safety, operation and maintenance have been developed to permit safe service and operation of this machine. Use this manual as a guide. Your machine is a working tool which you will always be able to count on, as long as it is correctly maintained.
- The standard attachments and equipment of this machine are intended for general earthmoving purposes and re-handling. If the machine is to be used for lifting loads (tubing, concrete pipe sections, shoring material, etc.) then make sure the machine is suitably equipped for this type of work.
- Do not use this machine for any applications or purposes other than those described in this manual. If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.
- Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
TABLE OF CONTENTS:
Case 580 Super R 590 Super R & 695 Super R Series 2 Operator’s Manual 6-86452 – PDF DOWNLOAD
1 – To the owner
2 – Identification numbers/Machine components
3 – Safety/Decals/Hands signals
4 – Controls/Instruments/Accessories
5 – Operating Instructions
6 – Job site and road instructions
7 – Servicing intervals
8 – Lubrication/Filters/Fluids
9 – Maintenance/Adjustments
10 – Electrical system
11 – Storage
12 – Specifications
13 – Alphabetical index
SECTION 1 TO THE OWNER…………………………………………………………………………………………………………1-1
580 Super R, 590 Super R and 695 Super R Series 2 LOADER BACKHOES…………………………………….1-1
RIGHT, LEFT, FRONT AND REAR OF THE MACHINE…………………………………………………………………..1-3
SECTION 2 IDENTIFICATION NUMBERS/MACHINE COMPONENTS ……………………………………………….2-1
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE OF THE MACHINE………………………………..2-1
IDENTIFICATION OF MAIN COMPONENTS …………………………………………………………………………………2-5
SECTION 3 SAFETY/DECALS/HANDS SIGNALS……………………………………………………………………………3-1
DECALS ……………………………………………………………………………………………………………………………………3-7
HAND SIGNALS……………………………………………………………………………………………………………………….3-14
SECTION 4 CONTROLS/INSTRUMENTS/ACCESSORIES ……………………………………………………………….4-1
CAB DOORS……………………………………………………………………………………………………………………………..4-1
STEPS AND ACCESS HANDLES ………………………………………………………………………………………………..4-1
FRONT INSTRUMENT PANEL (580 Super R – 590 Super R)…………………………………………………………..4-3
FRONT INSTRUMENT PANEL (695 Super R) ……………………………………………………………………………….4-5
SIDE MOUNTED INSTRUMENT PANEL……………………………………………………………………………………….4-7
INSTRUMENT PANEL ………………………………………………………………………………………………………………..4-9
OPERATOR’S COMPARTMENT CONTROLS……………………………………………………………………………..4-12
OPERATOR’S SEAT…………………………………………………………………………………………………………………4-36
LOADER ATTACHMENT CONTROLS ………………………………………………………………………………………..4-40
BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION…………………………………………………4-45
BACKHOE ATTACHMENT HYDRAULIC CONTROLS VERSION …………………………………………………..4-55
HEATING AND AIR CONDITIONING CONTROLS ……………………………………………………………………….4-62
CAB AIR FILTER………………………………………………………………………………………………………………………4-65
BRAKE FLUID RESERVOIR………………………………………………………………………………………………………4-65
FIRE EXTINGUISHER ………………………………………………………………………………………………………………4-65
OPERATOR’S COMPARTMENT WINDOWS……………………………………………………………………………….4-66
LOADER ATTACHMENT SAFETY STRUT ………………………………………………………………………………….4-67
ENGINE GUARD………………………………………………………………………………………………………………………4-69
FUEL TANK……………………………………………………………………………………………………………………………..4-69
HYDRAULIC RESERVOIR…………………………………………………………………………………………………………4-70
BATTERY AND TOOL BOX……………………………………………………………………………………………………….4-70
MACHINE TOOLING…………………………………………………………………………………………………………………4-70
REAR VIEW MIRRORS …………………………………………………………………………………………………………….4-71
HEATER CONTROL VALVE………………………………………………………………………………………………………4-71
REVERSIBLE STABILIZER PADS (Centre pivot backhoe version)………………………………………………….4-71
LOADER BUCKET QUICK COUPLER ………………………………………………………………………………………..4-72
ROTATING BEACON………………………………………………………………………………………………………………..4-72
ATTACHMENT SAFETY VALVES………………………………………………………………………………………………4-73
BACKHOE BUCKET MECHANICAL QUICK COUPLER………………………………………………………………..4-74
TABLE OF CONTENTS
SECTION 5 OPERATING INSTRUCTIONS ……………………………………………………………………………………..5-1
BEFORE OPERATING THE MACHINE…………………………………………………………………………………………5-1
OPERATING THE MACHINE……………………………………………………………………………………………………….5-2
RUNNING-IN PERIOD ………………………………………………………………………………………………………………..5-3
STARTING THE ENGINE ……………………………………………………………………………………………………………5-4
STARTING THE ENGINE IN COLD WEATHER WITH AN AIR INTAKE HEATER
(GRID HEATER)…………………………………………………………………………………………………………………………5-6
STOPPING THE ENGINE……………………………………………………………………………………………………………5-7
CODED ANTI-THEFT SYSTEM……………………………………………………………………………………………………5-9
OPERATING THE MACHINE IN COLD WEATHER………………………………………………………………………5-10
OPERATING THE MACHINE IN HOT WEATHER ………………………………………………………………………..5-10
SETTING THE BACKHOE ATTACHMENT IN WORKING POSITION ……………………………………………..5-11
LOCKING OR UNLOCKING THE BACKHOE ATTACHMENT ………………………………………………………..5-13
BACKHOE ATTACHMENT SIDESHIFT (Sideshift backhoe version) ……………………………………………….5-14
SETTING THE BACKHOE ATTACHMENT IN THE ROAD TRAVEL POSITION ……………………………….5-15
ON ROAD TRAVEL REQUIREMENTS………………………………………………………………………………………..5-16
REPLACING A BACKHOE BUCKET …………………………………………………………………………………………..5-18
REPLACING A LOADER BUCKET……………………………………………………………………………………………..5-19
DIFFERENTIAL LOCK ………………………………………………………………………………………………………………5-21
LOADER BUCKET MOUNTED FORKS……………………………………………………………………………………….5-23
HYDRAULIC SPEED CONTROL………………………………………………………………………………………………..5-25
STEER PHASING (4WS) …………………………………………………………………………………………………………..5-25
BACKHOE ATTACHMENT AUXILIARY HYDRAULIC TOOLS………………………………………………………..5-28
HAND-HELD AUXILIARY HYDRAULIC TOOLS……………………………………………………………………………5-29
TWO OR FOUR WHEEL DRIVE…………………………………………………………………………………………………5-30
LIFTING AND CRANING LOADS WITH THE LOADER ATTACHMENT…………………………………………..5-31
LOADER ATTACHMENT MAXIMUM LIFTING LOADS………………………………………………………………….5-32
MAXIMUM LIFTING LOADS USING BUCKET MOUNTED PALLET FORKS ……………………………………5-33
LIFTING LOADS WITH THE BACKHOE ATTACHMENT……………………………………………………………….5-34
MAXIMUM WORKING LOADS WITH BACKHOE ATTACHMENT…………………………………………………..5-36
BACKHOE ATTACHMENT MAXIMUM LIFTING LOADS……………………………………………………………….5-37
TRANSPORTING THE MACHINE ………………………………………………………………………………………………5-38
LIFTING THE MACHINE……………………………………………………………………………………………………………5-39
TOWING THE MACHINE…………………………………………………………………………………………………………..5-40
OPERATING THE MACHINE IN WATER…………………………………………………………………………………….5-42
PARKING THE MACHINE………………………………………………………………………………………………………….5-42
SECTION 6 JOB SITE AND ROAD INSTRUCTIONS………………………………………………………………………..6-1
INSTRUCTIONS FOR USE………………………………………………………………………………………………………….6-1
ROAD TRAVEL ………………………………………………………………………………………………………………………….6-2
TABLE OF CONTENTS
Job site and road instructions (continued)
JOB SITE TRAVEL……………………………………………………………………………………………………………………..6-7
LOADER ATTACHMENT OPERATING INSTRUCTIONS………………………………………………………………..6-9
BACKHOE ATTACHMENT OPERATING INSTRUCTIONS ……………………………………………………………6-14
BALLASTING AND TYRES………………………………………………………………………………………………………..6-20
SECTION 7 SERVICING INTERVALS …………………………………………………………………………………………….7-1
SERVICING INSTRUCTIONS………………………………………………………………………………………………………7-1
HOURMETER ……………………………………………………………………………………………………………………………7-2
INTERVALS……………………………………………………………………………………………………………………………….7-3
SECTION 8 LUBRICATION/FILTERS/FLUIDS…………………………………………………………………………………8-1
FLUIDS AND LUBRICANTS ………………………………………………………………………………………………………..8-1
FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS ……………………………………………………..8-2
GREASE POINTS ………………………………………………………………………………………………………………………8-3
LEVELS…………………………………………………………………………………………………………………………………….8-9
ENGINE…………………………………………………………………………………………………………………………………..8-13
COOLING SYSTEM ………………………………………………………………………………………………………………….8-16
FUEL SYSTEM…………………………………………………………………………………………………………………………8-18
RELEASING THE PRESSURE IN THE HYDRAULIC SYSTEM………………………………………………………8-21
HYDRAULIC SYSTEM………………………………………………………………………………………………………………8-22
AIR FILTER ……………………………………………………………………………………………………………………………..8-27
TRANSMISSION (POWERSHUTTLE)…………………………………………………………………………………………8-31
TRANSMISSION (POWERSHIFT)………………………………………………………………………………………………8-34
FRONT DRIVE AXLE………………………………………………………………………………………………………………..8-37
REAR AXLE …………………………………………………………………………………………………………………………….8-40
SECTION 9 MAINTENANCE/ADJUSTMENTS…………………………………………………………………………………9-1
WHEELS AND TYRES………………………………………………………………………………………………………………..9-1
LOADER BUCKET MECHANICAL/HYDRAULIC SELF LEVELLING/RETURN
TO DIG ADJUSTMENT……………………………………………………………………………………………………………….9-3
RADIATOR, COOLANT AND AIR CONDITIONING CONDENSER …………………………………………………..9-4
ENGINE ALTERNATOR AND FAN BELT………………………………………………………………………………………9-5
TURBOCHARGER……………………………………………………………………………………………………………………..9-6
ENGINE ROCKER ARM CLEARANCE ADJUSTMENT …………………………………………………………………..9-7
MACHINE INSPECTION AND CLEANING…………………………………………………………………………………….9-7
CYLINDER LEAK INSPECTION…………………………………………………………………………………………………..9-8
AIR CONDITIONING…………………………………………………………………………………………………………………..9-8
DRAINING THE TELESCOPIC DIPPER………………………………………………………………………………………..9-9
CAB FILTERS ………………………………………………………………………………………………………………………….9-10
HEATER UNIT AND AIR CONDITIONING COOLER …………………………………………………………………….9-11
TABLE OF CONTENTS
Maintenance/adjustments (continued)
PARKING BRAKE ADJUSTMENT………………………………………………………………………………………………9-11
BRAKE FLUID………………………………………………………………………………………………………………………….9-12
CHECKING AND ADJUSTING STABILIZER PLAY (Sideshift backhoe version) ……………………………….9-13
BACKHOE BUCKET EXCAVATION POSITION……………………………………………………………………………9-13
TELESCOPIC DIPPER ……………………………………………………………………………………………………………..9-14
FRONT WHEEL ADJUSTMENTS (2WS)……………………………………………………………………………………..9-15
FRONT WHEEL ADJUSTMENTS (4WS)……………………………………………………………………………………..9-16
ROPS/FOPS CAB (Or protective frame)………………………………………………………………………………………9-17
TROUBLESHOOTING ………………………………………………………………………………………………………………9-19
SECTION 10 ELECTRICAL SYSTEM……………………………………………………………………………………………10-1
FUSES AND RELAYS……………………………………………………………………………………………………………….10-1
BATTERY………………………………………………………………………………………………………………………………..10-6
CONNECTING A BOOSTER BATTERY………………………………………………………………………………………10-8
ALTERNATOR …………………………………………………………………………………………………………………………10-9
STARTER MOTOR …………………………………………………………………………………………………………………..10-9
BULBS…………………………………………………………………………………………………………………………………..10-10
REPLACING A BULB………………………………………………………………………………………………………………10-10
SECTION 11 STORAGE………………………………………………………………………………………………………………11-1
SECTION 12 SPECIFICATIONS …………………………………………………………………………………………………..12-1
ENGINE – 95 HP / 71 KW (580 Super R Models)…………………………………………………………………………..12-1
ENGINE – 110 HP / 82 KW (590 Super R and 695 Super R Models) ……………………………………………….12-1
COOLING SYSTEM ………………………………………………………………………………………………………………….12-1
FUEL SYSTEM…………………………………………………………………………………………………………………………12-2
TRANSMISSION (580 Super R and 590 Super R Models)……………………………………………………………..12-2
TRANSMISSION (695 Super R Models) ………………………………………………………………………………………12-2
ELECTRICAL SYSTEM……………………………………………………………………………………………………………..12-2
BRAKES………………………………………………………………………………………………………………………………….12-2
STEERING ………………………………………………………………………………………………………………………………12-2
REAR AXLE …………………………………………………………………………………………………………………………….12-3
HYDRAULIC SYSTEM………………………………………………………………………………………………………………12-3
MAXIMUM SLOPE WHEN USING THE MACHINE……………………………………………………………………….12-3
FRONT COUNTERWEIGHT………………………………………………………………………………………………………12-3
RADIATOR COOLANTS ……………………………………………………………………………………………………………12-3
NOISE LEVEL ………………………………………………………………………………………………………………………….12-3
VIBRATION LEVEL INSIDE THE CAB ………………………………………………………………………………………..12-3
TYRES…………………………………………………………………………………………………………………………………….12-4
TABLE OF CONTENTS
Specifications (continued)
FOUR WHEEL DRIVE TYRE COMBINATIONS ……………………………………………………………………………12-4
TYRES PRESSURES ……………………………………………………………………………………………………………….12-4
TRAVEL SPEED (580 Super R and 590 Super R Models) ……………………………………………………………..12-5
TRAVEL SPEED (695 Super R Models) ………………………………………………………………………………………12-5
MODELS 580 Super R and 590 Super R LOADER ATTACHMENT
– DIMENSIONS AND PERFORMANCE……………………………………………………………………………………….12-6
MODEL 695 Super R (Sideshift version) LOADER ATTACHMENT
– DIMENSIONS AND PERFORMANCE……………………………………………………………………………………….12-8
MODEL 695 Super R (Centre pivot version) LOADER ATTACHMENT
– DIMENSIONS AND PERFORMANCE……………………………………………………………………………………..12-10
MODELS 580 Super R and 590 Super R BACKHOE ATTACHMENT
– DIMENSIONS AND PERFORMANCE……………………………………………………………………………………..12-12
MODEL 695 Super R (Sideshift version) BACKHOE ATTACHMENT
– DIMENSIONS AND PERFORMANCE……………………………………………………………………………………..12-14
MODEL 695 Super R (Centre pivot version) BACKHOE ATTACHMENT
– DIMENSIONS AND PERFORMANCE……………………………………………………………………………………..12-16
MODELS 580 Super R AND 590 Super R LIFTING CAPACITIES …………………………………………………12-18
MODEL 695 Super R (Sideshift version) LIFTING CAPACITIES……………………………………………………12-19
MODEL 695 Super R (Centre pivot version) LIFTING CAPACITIES………………………………………………12-20
SECTION 13 ALPHABETICAL INDEX…………………………………………………………………………………………..13-1
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VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V