Case 550G Crawler Parts Catalog Manual 7-1223 – PDF DOWNLOAD
DESCRIPTION:
Case 550G Crawler Parts Catalog Manual 7-1223 – PDF DOWNLOAD
GENERAL INFORMATION
Indexes
Section 1 of this catalog contains a SN and PI N. location guide, alphabetical index, pictorial index of the sections included, and pictorial index(es) for quick location of hases and tubes (and other system components in some catalogs) An alphabetical index siso appears at the beginning of each section Section 1 O is the Numerical lndex which lists ali part numbers in alpha/numeric arder with their page location and reference number.
lllustration and Text
The arrangement of this parts catalog is for easy identification of parts Ali parts are iliustrated in “exploded views” in proper relation to each other. Reference numbers used in the iliustrations reter to those on the text pages. The text pages list reference number, part number, part description ahd the quantity required.
TABLE OF CONTENTS:
Case 550G Crawler Parts Catalog Manual 7-1223 – PDF DOWNLOAD
Adjuster – track ……………………………………….. 5-5
Air Cleaner
Assembly ………………………………… 2-13,2-13B
Mounting …………………………………. 2-11,2-11 B
Air Restriction lndicator …………………… 2-15,2-17
Alarm – backup …………………………………….. .4-23
Alternator
Assembly ……………………………………………. 4-7
Mounting …………………………………………… 4-15
Pulley …………………………………………………. 4-7
Anti-Cavitation Check Valve ……………………. 8-45
Aneroid System …………………………………….. 3-9F
Armrests ……………………………………….. 9-23,9-25
B
Backup Alarm ………………………………………. .4-23
Battery – mounting and cables ………………… .4-13
Battery Compartment …………………………….. 9-15
Belt
Alternator ……………………………………………. 2-5
Fan – radiator ………………………………………. 2-5
Seat. ………………………………………….. 9-23,9-25
Biade – dozer ………………………………………….. 9-5
Block – engine cylinder ……………….. 2-43 – 2-49H
Block Heater …. 2-45,2-45D,2-45H,2-49,2-49D,2-
49H
Brakes
Brake Valve Assembly – power ………………. 7-9
Hydraulic Lines ……………………………………. 7-5
Parking ……………………………………………….. 7-7
Pedais – brake ……………………………………… 7-3
Breather – transmission ……………………………. 6-7
Brush Guard – ROPS canopy ………………….. 9-35
Brush Screen – radiator ………………………….. 9-19
Brush Screens – ROPS canopy ………… 9-33,9-35
e
C-Frame – dozer ……………………………………… 9-3
Camshaft – engine ……………………….. 2-41,2-41 B
Canopy – ROPS …………………………………….. 9-33
Carrier Roller Assembly – track ………………….. 5-9
Chain – track ……………………………… 5-13 – 5-17B
Clutches – transmission …………………… 6-13,6-15
Cold Start System ………………………………….. 4-27
Connecting Rods – engine …………… 2-55 – 2-57B
Control Valve – equipment …………… 8-35 – 8-37B
Controls
Brake Pedais and Linkage …………………….. 7-3
Engine Throttle …………………………….. 3-3,3-3B
Equipment Valve and Linkage ………. 8-31,8-33
Forward, Neutral and Reverse ……………… 6-35
Track Speed ………………………………………. 6-35
Bur 7-1223
e
Converter – torque ……………………………… 6-3,6-5
Coolant Bottle – radiator …………………………… 2-9
Cooling System – transmission ……………….. 6-31
Counterweight ………………………………………… 9-9
Cover – rear, battery access ……………………. 9-15
Crankshaft – engine ………………………. 2-51,2-51 B
Crossmember – main trame, front …… 9-11,9-11 B
Cushions – seat ……………………………… 9-27,9-29
Cylinder Block – engine ……………….. 2-43 – 2-49H
Cylinder Head – engine ……………….. 2-37 – 2-39D
Cylinders – hydraulic
Angle ……………………………………………….. 8-25
Lift. …………………………………………………… 8-21
Tilt. …………………………………………………… 8-23
Ripper ………………………………………………. 8-27
D
Decais ………………………………………….. 9-37,9-39
Dipsticks
Engine Oil ……………………………………. 2-7,2-7B
Transmission Oil. …………………………………. 6-7
Door – rear access ………………………………… 9-15
Dozer
Biade …………………………………………………. 9-5
C-Frame …………………………………………….. 9-3
Leveling Beam …………………………………….. 9-5
Drawbars ……………………………………………….. 9-9
Drive – final, transmission …………….. 6-17 – 6-19B
Drive Shaft …………………………………………….. 6-3
E
Electrical System …………………………… 4-9 – 4-27
Engine Components
Aneroid System …………………………………. 3-9F
Camshaft …………………………………. 2-41,2-41 B
Connecting Rods …………………….. 2-55 – 2-57B
Crankshaft ……………………………….. 2-51,2-51 B
Cylinder Block ………………………… 2-43 – 2-49H
Cylinder Head Covers ……………….. 2-37,2-37B
Dipstick and Fill Tube ……………………. 2-7,2-7B
Flywheel and Housing ……………….. 2-53,2-53B
Flywheel Mounting ……………………. 2-53,2-53B
Front Gear Cover ……………………… 2-25,2-25B
Fuel Filter …………………………………………. 3-11
Fuel lnjection System ………………….. 3-9 – 3-9D
Gasket Kits ………………………………. 2-59,2-59B
lnjection Pump and Drive …………. 3-13 – 3-13D
lnjection Nozzle ………………………. 3-15 – 3-17B
Manifolds – intake and exhaust… …. 2-27,2-27B
Oil Filter and Coo ler ………………….. 2-33,2-33B
Oil Heater ………………………………… 2-35,2-35B
Oil Pump and Pan ……………………… 2-352-35B
lssued November, 1999
1-6 850E and 855E Crawler
ALPHABETICAL INDEX
E
Engine Components – cont’d
Pistons ………………………………….. 2-55 – 2-57B
Thermostat and Housing ……………. 2-37,2-37B
Turbocharger …………………………… 2-31,2-31 B
Turbocharger System ……………….. 2-29,2-29B
Valve Mechanism ……………………. 2-39 – 2-39D
Water Pump and Pulleys …………… 2-23,2-23B
Engine Frame ……………………………… 9-11,9-11 B
Engine Mounting ……………………………………… 2-3
Equipment Control Valves …………… 8-35 – 8-37B
Exhaust – stack and muffler ……. 2-19,2-21,2-21 B
F
Fans – radiator ………………………………………… 2-5
Filters
Air Cleaner ………………………………. 2-13,2-13B
Fuel ………………………………………………….. 3-11
Oil – engine ………………………………. 2-33,2-33B
Oil Equipment ……………………………………. 6-33
Oil – transmission ……………………………….. 6-33
Final Drive – transmission ……………. 6-17 – 6-19B
Floor Plates ………………………………… 9-11,9-11 B
Flywheel – engine ………………………… 2-53,2-53B
Flywheel Mounting ……………………….. 2-53,2-53B
Frames
C-Frame – dozer. ………………………………….. 9-3
Engine …………………………………….. 9-11,9-11 B
Hydraulic Reservoir. ……………………………… 8-3
Main ……………………………………….. 9-11,9-11 B
Seat and Tank ………………………….. 9-11,9-11 B
Track ………………………………………………….. 5-3
Fuel lnjection Nozzle ………………….. 3-15 – 3-17B
Fuel lnjection System …………………….. 3-9 – 3-9D
Fuel Lines ………………………………………. 3-7,3-7B
Fuel Tank ……………………………………………….. 3-5
Fuses – electrical ………………………………… .4-11 B
G
Gaskets – engine …………………………. 2-59,2-59B
Gauges
Engine Oil Pressure …………………………….. .4-9
Engine Temperature ……………………………. .4-9
Torque Converter Temperature ……………… 4-9
Transmission Oil Pressure …………………….. 4-9
Grille – radiator ………………………………………. 9-19
Grousers – track shoes ……………….. 5-13 – 5-17B
Guards
Hydraulic Lines …………………………. 8-11 – 8-15
Roll Over Protective Structure – canopy …. 9-35
Screen – brash, radiator ………………………. 9-19
Side Shields – engine ………………………….. 9-21
Track ………………………………………………… 5-11
Bur 7-1223
G
Guards – cont’d
Transmission ……………………………………… 9-13
Undercarriage …………………………………….. 9-13
H
Harness
Front Wiring ………………………………………. .4-15
lnstrument Panei ………………………. 4-11,4-11 B
Lamps ……………………………………………….. 4-19
Rear Wiring ……………………………………….. 4-17
Head – engine cylinder ………………… 2-37 – 2-39D
Head Lamps ………………………………………….. 4-21
Headliner – ROPS canopy ……………………….. 9-33
Heater – engine block .. 2-45,2-45D,2-45H,2-49,2-
49D,2-49H
Hood ……………………………………………………. 9-17
Hook – pull …………………………………………….. 9-11
Horn …………………………………………… 4-25,4-25B
Hose – radiator ………………………………………… 2-9
Hourmeter ………………………………………. 4-9,4-11
Hydraulic Circuits
Brakes ………………………………………………… 7-5
Dozer Angle ……………………………….. 8-13,8-15
Dozer Lift …………………………………………… 8-11
Dozer Tilt …………………………………… 8-13,8-15
Equipment – supply and return ……… 8-5 – 8-7B
Ripper ……………………………………………….. 8-17
Torque Converter to Transmission ………… 6-27
Transmission ……………………………………… 6-21
Transmission Cooling ………………………….. 6-31
Transmission Suction ………………………….. 6-29
Hydraulic Reservoir ………………………………….. 8-3
ldler Assembly – track ………………………………. 5-7
ldler Mounting …………………………………………. 5-5
lnjection System – fuel. ……………………. 3-9 – 3-9D
lnstrument Panei …………………………………….. .4-9
lnstrument Panei Cover – lockup ………………. 9-17
L
Lamps
Filter Condition lndicator …………………….. .4-11
Front Driving ……………………………………… .4-21
lnstrument Panei ……………………………….. .4-11
Rear Flood …………………………………………. 4-21
Leveling Beam ………………………………………… 9-5
Leveling Gauge – dozer biade ……………. 8-15,9-5
Levers – see Controls
M
Main Frame …………………………………. 9-11,9-11 B
lssued November, 1999
550G Crawler
ALPHABETICAL INDEX
1-7
M
Manifold – engine, intake and exhaust2-27,2-27B
Manual Box – operators ………………………….. 9-39
Muffler. ………………………………… 2-19,2-21,2-21 B
N
Neutral Start Switch ………………………………. .4-17
Nozzle – fuel injection …………………. 3-15 – 3-17B
Numerical lndex …………………………………….. 10-1
o
Oil
Cooler – engine ………………………… 2-33,2-33B
Filter – engine …………………………… 2-33,2-33B
Heater – engine ………………………… 2-35,2-35B
Pan – engine …………………………….. 2-35,2-35B
Pump – engine ………………………….. 2-35,2-35B
Pump – equipment… ……………………………… 8-9
Operators Manual Box ……………………………. 9-39
p
Parking Brake …………………………………………. 7-7
Pedais
Brake ………………………………………………….. 7-3
Throttle Contrai …………………………….. 3-33-3B
Pictorial lndex ……………………………… 1-11 – 1-17
Pistons – engine …………………………. 2-55 – 2-57B
Pivot Shaft – rear, main trame ………………….. 5-19
Plates – floor ……………………………….. 9-11,9-11 B
Product ldentification Number Location ………. 1-2
Pull Hook ……………………………………………… 9-11
Pulleys
Alternator ……………………………………………. 4-7
Crankshaft… …………………………….. 2-51,2-51 B
Fan …………………………………………. 2-23,2-23B
Water Pump …………………………….. 2-23,2-23B
Pumps
Equipment …………………………………………… 8-9
Fuel lnjection – engine ……………… 3-13 – 3-13D
Fuel Lift …………………………………….. 3-9 – 3-9D
Oil – converter ……………………………………… 6-5
Oil – engine ………………………………. 2-35,2-35B
Water – engine …………………………. 2-23,2-23B
R
Radiator …………………………………………………. 2-9
Recoil Housing – track ……………………………… 5-3
Regeneration Relief Valve ………………………. 8-49
Regulator – voltage, alternator …………………… 4-7
Reservoir – hydraulic ………………………………… 8-3
Restriction lndicator – air cleaner ………. 2-15,2-17
Ripper ……………………………………………. 9-7,9-7B
Rock Guards – track ……………………………….. 5-11
Bur 7-1223
R
Rocker Arms – engine …………………. 2-39 – 2-39D
Rods – connecting, engine …………… 2-55 – 2-57B
Rods – push engine …………………….. 2-39 – 2-39D
Roll Over Protective Structure ………………… 9-33
Roller – track …………………………………………… 5-9
s
Screens
Radiator – grille ………………………………….. 9-19
ROPS Canopy – brush guards ……………… 9-35
Seat Assembly
Standard …………………………………………… 9-27
Suspension …………………………….. 9-29 – 9-31 B
Seat Belt ………………………………………. 9-23,9-25
Seat Mounting ……………………………….. 9-23,9-25
Serial Number Locations ………………………….. 1-2
Shoes – track ……………………………… 5-13 – 5-17B
Shroud – radiator …………………………………… 9-19
Side Shields – engine …………………………….. 9-21
Sleeves – piston …………………………. 2-55 – 2-57B
Spark Arrester Muffler ……………………………. 2-19
Sprocket – track drive ………………………………. 5-3
Starter Assembly ……………………………….. 4-3,4-5
Starter Mounting …………………………………… 4-13
Step – operator ……………………………………….. 5-3
Switches
Backup Alarm ……………………………………. 4-23
Cold Start …………………………………………. 4-11
Engine Oil Pressure …………………………….. 4-9
Fuel Shutoff ………………………………………. 4-11
Horn ………………………………………… 4-25,4-25B
lgnition ……………………………………………… 4-11
Lamp ……………………………………………… 4-11 B
Neutral Start ……………………………………… 4-17
T
Tank
Fuel …………………………………………………… 3-5
Hydraulic Oil ……………………………………….. 8-3
Thermostat – water temperature …….. 2-37,2-37B
Torque Converter ………………………………. 6-3,6-5
Track
Adjuster – hydraulic ………………………………. 5-5
Carrier Roller ………………………………………. 5-9
Chain …………………………………….. 5-13 – 5-17B
Frame ………………………………………………… 5-3
Guards ……………………………………………… 5-11
ldler …………………………………………………… 5-7
Recoil Housing ……………………………………. 5-3
Rollers ……………………………………………….. 5-9
Shaft – rear pivot.. ………………………………. 5-19
Shoes ……………………………………. 5-13 – 5-17B
lssued November, 1999
1-8 850E and 855E Crawler
ALPHABETICAL INDEX
T
Track- cont’d
Sprocket ……………………………………………… 5-3
Tensioner ………………………………………….. 8-19
Transmission
Bevel Pinion Shaft and Gear ………………….. 6-9
Brakes ………………………………………………… 7-7
Clutch Cutout …………………………………….. 6-41
Clutch Shafts ………………………………. 6-13,6-15
Clutches …………………………………….. 6-13,6-15
Control Valve Assembly ……………….. 6-23,6-25
Covers
Bevel Pinion Shaft …………………………….. 6-9
Front ……………………………………………….. 6-9
Rear Mainshaft ……………………………….. 6-13
Dipstick ………………………………………………. 6-7
Final Drive ……………………………… 6-17 – 6-19B
Housing ………………………………………………. 6-9
Hydraulic Lines ………………………………….. 6-21
Levers – control …………………………… 6-35,6-37
Main Shaft. ………………………………………… 6-13
Oil Filter – hydraulic …………………………….. 6-33
Range Shift ……………………………………….. 6-11
Transmission Mounting …………………………. 6-7
Turbocharger System – engine ………. 2-29,2-29B
u
Undercarriage Guards ……………………………. 9-13
V
Valve
Circuit Relief ………………………………………. 8-47
Cold Start ………………………………………….. 4-27
Equipment Control
Anti-Cavitation ………………………………… 8-45
Assembly ……………………………. 8-35 – 8-37B
Levers …………………………………….. 8-31,8-33
Load Check ……………………………………. 8-45
Main Relief …………………………………….. 8-39
Mounting ………………………………………… 8-29
Regeneration Relief …………………………. 8-49
Sections ……………………………… 8-41 – 8-43B
Transmission Control …………………… 6-23,6-25
Valve Mechanism – engine ………….. 2-39 – 2-39D
w
Wiring
Harness – front …………………………………… 4-15
Harness – rear ……………………………………. 4-17
lnstrument Panei. ……………………… 4-11,4-11 B
Lamps ………………………………………………. 4-19
Bur 7-1223 lssued November, 1999
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