Case 521F Wheel Loader Tier 4 EU Parts Catalog Manual 47781665 – PDF DOWNLOAD
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DESCRIPTION:
Case 521F Wheel Loader Tier 4 EU Parts Catalog Manual 47781665 – PDF DOWNLOAD
ORDERING RULES:
This catalogue is divided into main sections corresponding to specific areas of the product.
Each section is represented by detailed figures (illustrations) to assist in locating and identifying parts.
Parts released for service are indicated alongside the figure, hence, for the correct identification of parts required
proceed as follows :
1) Consult the main section illustration on page 16 to identify the section in question.
2) Then consult pages 17 to 36 to find the figure to which the required part number belongs.
3) Refer to the part number index on page 44. This index lists all part numbers appearing in the catalogue.
TABLE OF CONTENTS:
Case 521F Wheel Loader Tier 4 EU Parts Catalog Manual 47781665 – PDF DOWNLOAD
GENERAL CONTENT
INSTRUCTIONS
ORDERING SERVICE PARTS
ORDERING RULES
NOTES FOR CONSULTING
MAIN SECTIONS
SECTION LIST
VERSION LIST
IDENTIFICATION PLATES
MAINTENANCE PARTS
OPTIONAL EQUIPMENT
CODE TABLE
ABBREVIATIONS
CONVERSION CHART (INCH-MM)
NUMBER INDEX
GLOSSARY (LEXICON CODE)
00.000.10 01 PICTORIAL INDEX, COOLER TANK
00.000.10 02 PICTORIAL INDEX, DEF TANK
00.000.21 PICTORIAL INDEX, TRANSMISSION
00.000.25 PICTORIAL INDEX, FRONT AXLE
00.000.27 PICTORIAL INDEX, REAR DRIVE AXLE
00.000.33 PICTORIAL INDEX, BRAKES AND CONTROLS
00.000.39 01 PICTORIAL INDEX, COUNTERWEIGHT
00.000.39 02 PICTORIAL INDEX, FRONT LOADER
00.000.39 03 PICTORIAL INDEX, FRONT LOADER
00.000.41 01 PICTORIAL INDEX, STEERING
00.000.41 02 PICTORIAL INDEX, STEERING
00.000.50 PICTORIAL INDEX, AIR DUCTS & HOSES
00.000.55 01 PICTORIAL INDEX, ELECTRICAL SYSTEMS
00.000.55 02 PICTORIAL INDEX, ELECTRICAL SYSTEMS
00.000.55 03 PICTORIAL INDEX, ELECTRICAL SYSTEMS
00.000.82 PICTORIAL INDEX, BUCKET
00.000.90 01 PICTORIAL INDEX, CAB FRAME
00.000.90 02 PICTORIAL INDEX, CAB FRAME
05.100.01 INITIAL STOCKING LIST, A LIST
05.100.02 INITIAL STOCKING LIST, B LIST
10.000.00 01 PICTORIAL INDEX, COOLER TANK
10.000.00 02 PICTORIAL INDEX, DEF TANK
10.001.02 ENGINE MOUNTING
10.202.01 AIR CLEANER INSTALLATION
10.202.01 01 AIR CLEANER ASSEMBLY
10.206.01 FUEL FILTER, WATER SEPARATOR, HEATED
10.206.02 FUEL FILTER, WATER SEPARATOR, WITHOUT HEAT
10.210.01 FUEL LINE INSTALLATION
10.216.01 FUEL TANK IINSTALLATION
10.254.01 MUFFLER INSTALLATION
10.400.01 RADIATOR HOSE AND TUBE INSTALLATION
10.400.01 01 RADIATOR HOSE AND TUBE MOUNTING
10.400.02 FAN DRIVE AND COOLING SYSTEM
10.400.03 COOLING SYSTEM, FAN MOUNTING
10.400.04 CHARGE AIR COOLER HOSES AND TUBES
10.408.01 RADIATOR, CHARGE AIR COOLER INSTALLATION
TABLE OF CONTENTS
10.500.01 DEF TANK INSTALLATION
10.500.01 01 DEF TANK ASSEMBLY
21.000.00 PICTORIAL INDEX, TRANSMISSION
21.105.01 TRANSMISSION OIL FILTER
21.105.02 TRANSMISSION HYDRAULIC LINES
21.109.01 TRANSMISSION COOLER INSTALLATION
21.111.01 TRANSMISSION MOUNTING, 4 SPEED
21.113.01 TRANSMISSION HOUSING
21.113.02 TRANSMISSION SENSOR AND PUMP COVER
21.135.01 TRANSMISSION SPEED CONTROLLER INSTALLATION
21.135.02 TRANSMISSION WIRE HARNESS INSTALLATION
21.155.01 FIRST CLUTCH AND DISC ASSEMBLY
21.155.02 SECOND CLUTCH AND DISC ASSEMBLY
21.155.03 THIRD CLUTCH AND DISC ASSEMBLY
21.155.04 FOURTH CLUTCH AND DISC ASSEMBLY
21.155.05 OUTPUT SHAFT ASSEMBLY
21.155.06 PTO SHAFT ASSEMBLY
21.155.07 MANIFOLD CONTROL VALVE
21.155.08 TRANSMISSION CONTROL VALVE ASSEMBLY
21.162.01 REVERSE SHAFT ASSEMBLY
21.700.01 TORQUE CONVERTER AND INPUT SHAFT ASSEMBLY
21.700.02 TRANSMISSION PUMP AND PRESSURE REGULATOR CONVERTER
23.202.04 FRONT AXLE BRAKE, LIMITED SLIP
23.314.01 DRIVE SHAFT, CENTER
23.314.02 DRIVE SHAFT, REAR
23.314.03 DRIVE SHAFT, ENGINE
23.314.04 DRIVE SHAFT, FRONT
23.314.05 DRIVE SHAFT INSTALLATION
25.000.00 PICTORIAL INDEX, FRONT AXLE
25.100.01 LOCKING FRONT DIFFERENTIAL INSTALLATION
25.100.02 LIMITED SLIP FRONT AND REAR DIFFERENTIAL INSTALLATION
25.100.03 FRONT AXLE HOUSING LIMITED SLIP AND LOCKING
25.100.08 FRONT AXLE HOUSING LIMITED SLIP AND LOCKING
25.102.01 FRONT AXLE DIFFERENTIAL CARRIER LIMITED SLIP AND LOCKING
25.102.02 FRONT DIFFERENTIAL LIMITED SLIP
25.102.03 FRONT DIFFERENTIAL LOCKING
TABLE OF CONTENTS
25.310.01 FRONT AND REAR AXLE DRIVE OUTPUT LIMITED SLIP
25.310.02 01 AXLE DRIVE OUTPUT LOCKING
27.000.00 PICTORIAL INDEX, REAR AXLE ASSEMBLY
27.100.01 REAR AXLE HOSE INSTALLATION, LOCKING DIFFERENTIAL
27.100.02 REAR AXLE HOUSING, LIMITED SLIP AND LOCKING
27.100.03 REAR AXLE STOP
27.106.01 REAR AXLE DRIVE HOUSING, LIMITED SLIP AND LOCKING
27.106.02 REAR AXLE CARRIER, LIMITED SLIP
33.000.00 PICTORIAL INDEX, BRAKE LINE
33.110.01 PARKING BRAKE ASSEMBLY
33.202.01 LIMITED SLIP FRONT AXLE BRAKE LINE INSTALLATION
33.202.01 01 FRONT AXLE BRAKE LINE, LIMITED SLIP AND LOCKING
33.202.02 LOCKING FRONT AND REAR AXLE BRAKE LINE INSTALLATION
33.202.02 01 LOCKING FRONT AND REAR AXLE BRAKE LINE INSTALLATION
33.202.03 MAIN BRAKE HYDRAULICS, PARKING BRAKE
33.202.04 FRONT AXLE BRAKE, LIMITED SLIP
33.202.05 FRONT AXLE BRAKE, LOCKING
33.202.06 REAR AXLE BRAKE LINE INSTALLATION, LIMITED SLIP
33.202.07 REAR AXLE BRAKES, LIMITED SLIP
33.202.08 REAR AXLE BRAKE LINE, LIMITED SLIP AND LOCKING
33.202.09 BRAKE PEDALS, RIGHT HAND
33.202.10 HYDRAULIC PUMP, BRAKES
33.202.11 BRAKE PUMP HYDRAULIC LINES
33.202.12 BRAKE ACCUMULATOR INSTALLATION
33.202.13 BRAKE VALVE HYDRAULIC LINES
33.204.01 BRAKE VALVE INSTALLATION
35.100.01 LOADER CONTROL LINES, XT
35.100.01 01 LOADER CONTROL LINES, XT
35.100.01 02 LOADER CONTROL LINES, XT
35.100.01 03 LOADER CONTROL LINES, Z-BAR AND XR
35.100.01 04 LOADER CONTROL LINES, Z-BAR AND XR
35.106.01 MAIN HYDRAULIC PUMP INSTALLATION
35.106.02 MAIN HYDRAULIC PUMP LINES
35.106.02 01 HYDRAULIC OIL FILTER ASSEMBLY
35.200.09 THIRD SPOOL AUXILIARY LINE INSTALLATION (XR AND LR)
35.300.01 HYDRAULIC OIL RESERVOIR SIGHT GAUGE
TABLE OF CONTENTS
35.300.02 FAN RELIEF VALVE AND HOSE INSTALLATION
35.300.02 01 RELIEF VALVE ASSEMBLY
35.300.03 FAN RELIEF VALVE AND HOSES INSTALLATION, WITH REVERSING
35.300.03 01 RELIEF VALVE WITH REVERSING ASSEMBLY
35.300.04 THERMAL BYPASS VALVE INSTALLATION
35.310.01 HYDRAULIC TUBE CLAMP BLOCK INSTALLATION
35.310.02 COUPLER LINE INSTALLATION, Z BAR LOADER ONLY
35.310.03 COUPLER LINE INSTALLATION, XT LOADER ONLY
35.310.04 COUPLER LINE INSTALLATION, XR LOADER ONLY
35.310.05 COUPLER LOCKING INSTALLATION
35.310.05 01 COUPLER LOCKING VALVE ASSEMBLY
35.310.06 COUPLER LOCKING PLUGS
35.350.01 ANTI-DROP VALVE INSTALATION, Z-BAR, EU ONLY
35.350.02 SAFETY VALVE INSTALLATION
35.355.01 JOYSTICK CONTROL INSTALLATION
35.355.02 JOYSTICK WITH SINGLE LEVER CONTROL INSTALLATION
35.357.01 SPOOL VALVE INSTALLATION, TWO LEVER, Z-BAR AND XR/LR
35.357.02 TWO SPOOL LINE INSTALLATION
35.357.03 SPOOL VALVE ASSEMBLY, TWO AND THREE SPOOL, Z-BAR AND
XR/LR
35.359.01 TWO LEVER CONTROL INSTALLATION
35.359.02 THREE LEVER CONTROL INSTALLATION
35.359.04 THIRD SPOOL LINE INSTALLATION, EU ONLY
35.525.01 THIRD SPOOL AUXILIARY HYDRAULIC LINE INSTALLATION, Z-BAR
LOADER
35.525.02 THIRD SPOOL AUXILIARY HYDRAULIC LINE INSTALLATION, XT
LOADER
35.525.03 THIRD SPOOL AUXILIARY HYDRAULIC LINE INSTALLATION, XR/LR
LOADER
35.526.01 CAB HEAT HEAT LOAD VALVE INSTALLATION
35.526.01 01 CAB HEAT LOAD VALVE ASSEMBLY
35.701.01 NON RIDE CONTROL FITTING INSTALLATION
35.701.02 RIDE CONTROL INSTALLATION
35.701.02 01 RIDE CONTROL VALVE ASSEMBLY
39.000.00 02 PICTORIAL INDEX, FRONT LOADER
39.000.00 03 PICTORIAL INDEX, FRONT LOADER
39.100.01 FRAME, FRONT, Z-BAR AND XR
39.100.02 FRAME, FRONT, XT
39.100.03 FRAME, REAR
TABLE OF CONTENTS
39.100.04 ARTICULATION JOINT
39.100.05 FRAME, REAR COVERS
39.100.06 FRAME, REMOTE DRAIN COVER
39.100.07 BATTERY AND SCR COVER
39.100.07 01 BATTERY AND SCR COVER ASN NDF219384
39.100.08 WHEEL STOP
39.100.09 FRONT CHASSIS WIRE HARNESS INSTALLATION
39.105.01 LIFT ARM INSTALLATION, Z-BAR
39.105.01 01 LIFT ARM CYLINDER ASSEMBLY, Z BAR
39.105.02 LIFT ARM INSTALLATION, XR/LR
39.105.02 01 CYLINDER ASSY TILT (XR AND LR)
39.105.02 02 LIFT CYLINDER X/T
39.105.03 LIFT ARM X/T
39.105.03 01 LIFT ARM X/T
39.140.01 COUNTERWEIGHT, HEAVY DUTY
39.140.02 COUNTERWEIGHT, STANDARD, WITH HITCH PIN
41.000.00 01 PICTORIAL INDEX, STEERING
41.000.00 02 PICTORIAL INDEX, STEERING
41.101.01 01 CAB/CANOPY, STEERING WHEEL
41.101.01 02 CAB/CANOPY, STEERING COLUMN, ACCESSORY
41.101.01 03 CAB/CANOPY STEERING COLUMN, COVERS AND SWITCHES
41.101.01 04 CAB/CANOPY STEERING COLUMN
41.200.01 STANDARD STEERING RETURN LINE
41.200.02 STANDARD STEERING NO JOYSTICK
41.200.03 STANDARD STEERING NO JOYSTICK
41.200.04 STANDARD STEERING WITH JOYSTICK
41.200.05 STANDARD STEERING WITH JOYSTICK
41.200.06 SECONDARY STEERING NO JOYSTICK
41.200.07 SECONDARY STEERING HYDRAULIC VALVE CONNECTIONS
41.200.08 SECONDARY STEERING PRIORITY VALVE MOUNTING
41.200.09 SECONDARY STEERING HOSE INSTALLATION
41.200.10 SECONDARY STEERING LOADER VALVE
41.216.01 STEERING CYLINDER INSTALLATION
41.216.02 STEERING CYLINDER INSTALLATION
41.910.01 JOYSTICK STEERING WITH AUXILIARY STEERING
41.910.02 JOYSTICK STEERING WITH AUXILIARY STEERING
TABLE OF CONTENTS
41.910.03 SECONDARY STEERING, AUXILIARY STEERING PUMP
44.511.01 WHEEL ASSEMBLY, ONE PIECE
44.511.02 WHEEL ASSEMBLY, ONE PIECE
50.000.00 PICTORIAL INDEX – AIR DUCTS & HOSES
50.100.01 HEATER CONTROL PANEL
50.100.02 HEATER ASSEMBLY
50.100.03 HEATER INSTALLATION
50.100.04 HEATER PLUMBING AND MOUNTING
50.100.05 NO HEATER PLUG
50.104.01 01 CAB, HEATER AND AIR CONDITIONING DUCTS
50.104.01 02 CAB, HEATER AND AIR CONDITIONING DUCTS
50.200.01 AIR CONDITIONING WITH HEATER ASSEMBLY
50.200.02 AIR CONDITIONING EVAPORATOR
50.200.03 AIR CONDITIONING WITH HEATER INSTALLATION
50.200.04 AIR CONDITIONING, CONDENSER INSTALLATION
50.200.05 AIR CONDITIONING, COMPRESSOR INSTALLATION
50.200.06 AIR CONDITIONING, HOSE INSTALLATION
55.000.00 01 PICTORIAL INDEX – ELECTRICAL SYSTEMS
55.000.00 02 PICTORIAL INDEX – ELECTRICAL SYSTEMS
55.000.00 03 PICTORIAL INDEX – ELECTRICAL SYSTEMS
55.100.01 TRANSMISSION WIRE HARNESS ASSEMBLY
55.100.02 CAB ROOF WIRE HARNESS ASSEMBLY
55.100.03 01 FRONT CHASSIS HARNESS
55.100.11 01 HARNESS, CAB ROOF
55.100.14 01 HARNESS, MAIN CAB
55.100.14 02 HARNESS, MAIN CAB
55.100.14 03 HARNESS, MAIN CAB
55.100.14 04 CAB HARNESS, FUSES AND RELAYS
55.100.15 RIGHT CONSOLE, FUSE AND RELAY MOUNTING
55.100.16 RIGHT CONSOLE SWITCH INSTALLATION
55.100.19 HARNESS, CAB BOTTOM
55.100.21 CAB BOTTOM HARNESS INSTALLATION
55.201.01 REMOTE JUMP POST INSTALLATION
55.201.02 BATTERY INSTALLATION, STANDARD
55.201.03 STARTER INSTALLATION
55.202.01 ENGINE BLOCK HEATER
TABLE OF CONTENTS
55.202.01 01 GRID HEATER INSTALLATION
55.301.01 ALTERNATOR INSTALLATION
55.302.01 BATTERY CABLE INSTALLATION
55.404.01 ROTATING BEACON INSTALLATION
55.404.01 01 ROTATING BEACON COMPONENTS
55.404.02 HIGH OUTPUT WORK LIGHTS
55.404.02 01 WORK LIGHT JUMPER HARNESS
55.404.03 FRONT LIGHT MOUNTING
55.404.03 01 FRONT LIGHT ASSEMBLY
55.404.04 REAR LIGHT INSTALLATION (EU)
55.404.04 01 REAR LIGHT ASSEMBLY (EU)
55.404.07 CAB WORK LIGHT INSTALLATION
55.420.01 CONTROL – RETURN-TO-DIG (Z-BAR)
55.420.02 CONTROL – BUCKET HEIGHT AND RETURN-TO-TRANSPORT (Z-BAR
LOADER)
55.420.03 CONTROL – RETURN-TO-DIG (XT LOADER)
55.420.04 CONTROL – BUCKET HEIGHT AND RETURN-TO-TRANSPORT (XT
LOADER)
55.420.05 CONTROL – RETURN-TO-DIG (XR)
55.420.06 CONTROL – BUCKET HEIGHT AND RETURN-TO-TRANSPORT (XR
LOADER)
55.512.01 JOYSTICK STEERING, ARMREST MOUNTING
55.512.02 JOYSTICK ASSEMBLY AND HARNESS
55.512.03 JOYSTICK STEERING ELECTRIC INSTALLATION
55.512.04 JOYSTICK STEERING JUMPER HARNESS
55.512.05 JOYSTICK WIRE HARNESS ASSEMBLY, CAB
55.512.06 JOYSTICK WIRE HARNESS ASSEMBLY, FRAME
55.518.01 WASHER BOTTLE MOUNTING
55.518.02 CAB, REAR WIPER
55.518.03 CAB, FRONT WIPER
55.991.01 TELEMATICS INSTALLATION
82.000.00 01 PICTORIAL INDEX – BUCKET
82.100.01 04 1.75CU METER BUCKET WITH ATTACHMENTS (EU ONLY)
82.100.01 05 1.9 CU METER BUCKET WITH ATTACHMENTS (EU) ONLY
82.100.01 06 1.7 CU METER BUCKET WITH ATTACHMENTS Z-BAR QUICK
COUPLER (EU) ONLY
82.100.01 07 1.7 CU METER BUCKET WITH ATTACHMENTS XT QUICK COUPLER
(EU) ONLY
82.100.02 01 Z-BAR LIFT ARM PIN INSTALATION (EU) ONLY
TABLE OF CONTENTS
82.100.03 01 XT/TC LIFT ARM PIN INSTALATION (EU) ONLY
82.100.04 HYDRAULIC QUICK COUPLING (Z-BAR AND XR) EU ONLY
82.100.04 01 HYDRAULIC QUICK COUPLER (XT) EU ONLY
82.300.01 BUCKET,LIGHT MATERIAL
82.300.02 BUCKET, HIGH TIP
82.300.03 BUCKET, GRAPPLE LOG
82.300.04 BUCKET, AG WITH GRAPPLE
88.055.11 DIA KIT – COLD WEATHER PACKAGE EU
88.100.01 RADIO INSTALLATION, 12 VOLT
88.100.02 LICENSE PLATE, WITH LIGHT
88.100.03 LICENSE PLATE MOUNTING,FRONT
88.100.04 TOOL BOX
88.120.01 REARVIEW MIRROR EXTERNAL
90.000.00 01 PICTORIAL INDEX – CAB FRAME
90.000.00 02 PICTORIAL INDEX – CAB FRAME
90.100.01 ENHANCED NOISE SUPRESSION
90.100.02 HOOD
90.100.03 HOOD MOUNTING PARTS
90.108.01 DECAL – ROCKER SWITCH, 4-SPEED
90.109.00 ITALIAN ROAD TRANSPORTATION
90.109.01 GERMANY ROAD TRANSPORTATION
90.115.01 CAB – CONVENIENCE PACKAGE
90.116.01 REAR SKID PLATE
90.116.02 LEFT STEPS INSTALLATION
90.116.03 REAR FENDER STANDARD
90.116.04 FENDER FRONT STANDARD
90.116.05 RIGHT HAND FENDER SUPPORT BRACKET
90.116.06 RIGHT SIDE STEP INSTALLATION
90.116.07 REAR FENDER, WIDE, INSTALLATION
90.116.08 WHEEL WEL FENDERS
90.119.01 COVERS, CAB WITHOUT AIR CONDITIONING
90.119.02 COVERS, DRIVE BELT WITHOUT AIR CONDITIONING
90.119.03 COVERS, DRIVE BELT WITH AIR CONDITIONING
90.120.02 01 SEAT BELT 3 INCH
90.120.02 02 SEAT BELT 2 INCH
90.120.02 03 SEAT ASSY MECHANICAL TOP VINYL AND CLOTH
TABLE OF CONTENTS
90.120.02 04 SEAT ASSY MECHANICAL BOTTOM VINYL AND CLOTH
90.120.02 05 SEAT ASSY MECHANICAL FRAME
90.120.02 06 SEAT ASSY MECHANICAL SUSPENSION
90.120.02 07 SEAT ASSY MECHANICAL SUSPENSION
90.120.02 08 SEAT ASSY AIR TOP
90.120.02 09 SEAT ASSY AIR BOTTOM
90.120.02 10 SEAT ASSY AIR SUSPENSION
90.120.02 11 SEAT ASSY AIR SUSPENSION
90.150.00 CAB CANOPY SKIRT
90.150.01 CAB/CANOPY MOUNTING
90.150.02 BAR MOUNT INSTALLATION
90.150.03 ARM ASSEMBLY MONITOR MOUNTING
90.150.04 REAR VIEW CAMERA MONITOR, INSTALLATION
90.150.05 CAB INTERIOR, MISCELLANEOUS
90.150.06 CANOPY, ANTI-VANDALISM COVERS
90.150.07 CAB ROOF WIRE HARNESS INSTALLATION
90.150.07 CANOPY, INTERIOR TRIM/EXTERIOR TRIM
90.150.08 CAB MAIN WIRE HARNESS INSTALLATION
90.154.01 CAB, WINDOW RIGHT HAND LOWER
90.154.02 CAB, WINDOW RIGHT HAND UPPER ASSEMBLY
90.154.03 CAB, RIGHT UPPER WINDOW INSTALLATION
90.154.04 CAB, FRONT GLASS
90.154.05 CAB, REAR GLASS
90.154.06 CAB, LEFT DOOR ASSEMBLY
90.154.07 CAB, LEFT DOOR INSTALLATION
90.160.02 CONSOLE ACCESS PLATE INSTALLATION
90.160.03 01 CAB INTERIOR TRIM, CONSOLES
90.160.03 02 CAB INTERIOR TRIM, COLUMNS
90.160.03 03 CAB INTERIOR TRIM, ROOF
90.160.06 CAB, PARTS MOUNTING
90.160.07 CAB INTERIOR TRIM, STORAGE COMPARTMENTS
90.160.08 CAB, EXTERIOR TRIM
90.160.09 CAB, SUNVISOR
90.160.10 DUST GUARD
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