Case 1650M Tier 2 Crawler Dozer Operator’s Manual 48147737 – PDF DOWNLOAD
DESCRIPTION:
Case 1650M Tier 2 Crawler Dozer Operator’s Manual 48147737 – PDF DOWNLOAD
PIN NGC107000 and above
GENERAL INFORMATION :
Note to the owner :
- Read this manual before you start the engine or operate the machine. This manual contains important information
about the safe operation and maintenance of your machine. Refer to the index at the back of this manual for locating
specific items about your machine. This crawler dozer conforms to current safety regulations. - Consult an authorized dealer or CNH Industrial America LLC on changes, additions, or modifications that can be
required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications
will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the
consequences. - The information in this manual is provided on the basis of information that was available at the time the manual was
written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the
maintenance performed on the machine. Ensure that you have complete and current information from your dealer
before you start any machine operation.
Before you permit a new operator to operate the machine, make sure that:
• The operator reads and understands the instructions in this operator’s manual
• The operator understands ALL safety signs on the machine
All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other applicable
local age work permits.
Store this operator’s manual in the manual compartment equipped on this machine. Make sure this manual is complete
and in good condition. Contact your dealer to obtain additional manuals or manuals in languages other than
that of the country of use.
Your CASE CONSTRUCTION dealer is available for any further information. They will also provide any after-sales
service you may need, to include genuine CASE CONSTRUCTION spare parts, your guarantee of quality and match.
TABLE OF CONTENTS:
Case 1650M Tier 2 Crawler Dozer Operator’s Manual 48147737 – PDF DOWNLOAD
GENERAL INFORMATION…………………………………………………………… 7
Note to the owner…………………………………………………………. 7
Intended use……………………………………………………………… 9
Electro-Magnetic Compatibility (EMC)………………………………………… 10
Product identification…………………………………………………….. 11
Operator’s manual storage on the machine…………………………………….. 14
Machine orientation……………………………………………………….. 15
Machine components………………………………………………………… 16
SAFETY INFORMATION……………………………………………………………. 19
Safety rules and signal word definitions…………………………………….. 19
Safety rules……………………………………………………………… 20
Ecology and the environment………………………………………………… 27
Hand signals……………………………………………………………… 28
Safety signs……………………………………………………………… 31
CONTROLS AND INSTRUMENTS………………………………………………………. 43
ACCESS TO OPERATOR’S PLATFORM………………………………………………. 43
Proper entry and exit………………………………………………….. 43
OPERATOR’S SEAT…………………………………………………………… 46
Operator’s seat……………………………………………………….. 46
Seat belt…………………………………………………………….. 48
FORWARD CONTROLS………………………………………………………….. 49
Ignition switch……………………………………………………….. 49
Foot controls…………………………………………………………. 50
Front console…………………………………………………………. 52
Status and warning icons……………………………………………….. 55
Multi-function display…………………………………………………. 62
Switch overview and operation…………………………………………… 64
LEFT-HAND SIDE CONTROLS……………………………………………………. 67
Control levers………………………………………………………… 67
RIGHT-HAND SIDE CONTROLS…………………………………………………… 70
Dozer blade control lever………………………………………………. 70
Bulldozer blade control lever…………………………………………… 73
Ripper control lever…………………………………………………… 75
OVERHEAD CONTROLS…………………………………………………………. 76
Climate control system…………………………………………………. 76
Cab air louvers……………………………………………………….. 77
EXTERIOR CONTROLS…………………………………………………………. 79
Master disconnect switch……………………………………………….. 79
Telematics……………………………………………………………. 80
DISPLAY………………………………………………………………….. 81
Navigating the multi-function display screen……………………………… 81
Operator preferences…………………………………………………… 90
Right-hand control lever……………………………………………….. 92
OPERATING INSTRUCTIONS………………………………………………………… 93
COMMISSIONING THE UNIT…………………………………………………….. 93
Before starting the engine……………………………………………… 93
Run in period of a new machine………………………………………….. 94
Starting the engine……………………………………………………. 95
Operating in extreme temperatures……………………………………….. 97
Cold temperature operation……………………………………………… 98
STOPPING THE UNIT………………………………………………………….100
Parking the machine…………………………………………………….100
MOVING THE UNIT……………………………………………………………101
Operating the machine…………………………………………………..101
Direction control lever…………………………………………………104
Machine settings……………………………………………………….106
Hydrostatic drive speed controls…………………………………………110
Deceleration or transmission pedal……………………………………….111
TRANSPORT OPERATIONS…………………………………………………………..113
ROAD TRANSPORT…………………………………………………………….113
Tow procedure………………………………………………………….113
Moving a disabled machine……………………………………………….117
Transporting by truck or trailer…………………………………………121
PREPARING FOR ROAD TRANSPORT………………………………………………..124
Lifting the machine…………………………………………………….124
Transport dimensions……………………………………………………125
WORKING OPERATIONS…………………………………………………………….127
GENERAL INFORMATION………………………………………………………..127
Dozer blade……………………………………………………………127
Dozer blade pitch adjustment (if equipped)………………………………..129
Bulldozer blade adjustment (if equipped) …………………………………130
Ripper………………………………………………………………..136
Track systems………………………………………………………….137
Undercarriage wear……………………………………………………..139
Engine starting aids……………………………………………………146
MAINTENANCE…………………………………………………………………..149
GENERAL INFORMATION………………………………………………………..149
Advice………………………………………………………………..149
Servicing……………………………………………………………..150
Releasing pressure in the hydraulic system………………………………..152
Hydraulic and hydrostatic drive fluid…………………………………….154
Cab floor and seat access……………………………………………….155
Torque charts – Minimum tightening torques for normal assembly ……………..157
Torque – Hydraulic tubes and fittings – Standard torque data for hydraulics ….161
General specification – Biodiesel fuels ………………………………….164
General specification – Biodiesel fuels ………………………………….166
Recommended engine oil for operating temperature ranges…………………….168
Organic Acid Technology (OAT) coolant…………………………………….169
Fluids and lubricants…………………………………………………..170
MAINTENANCE CHART………………………………………………………….172
Maintenance chart………………………………………………………172
Daily inspection…………………………………………………………..174
General……………………………………………………………….174
Every 10 hours…………………………………………………………….178
Engine oil…………………………………………………………….178
Engine coolant…………………………………………………………179
Hydraulic oil………………………………………………………….181
Grease points………………………………………………………….183
Bulldozer blade (optional) grease points………………………………….188
Initial 20 hours…………………………………………………………..191
Track shoe bolt torque………………………………………………….191
Every 50 hours…………………………………………………………….192
Fuel pre-filter – Drain condensation……………………………………..192
Initial 100 hours………………………………………………………….193
Engine oil and filter (Initial) – Replace…………………………………193
Replace hydraulic oil filters (Initial)…………………………………..196
Fuel filter (Initial)…………………………………………………..198
Track tension (Initial)…………………………………………………200
Final drive oil (initial)……………………………………………….203
Every 500 hours……………………………………………………………205
Change engine oil and filter…………………………………………….205
Fuel filters…………………………………………………………..208
Battery electrolyte level……………………………………………….210
Every 1000 hours…………………………………………………………..211
Fuel tank cap………………………………………………………….211
Fuel tank sediment……………………………………………………..212
Hydraulic reservoir breather…………………………………………….214
Final drive oil………………………………………………………..216
Drive shaft slip spline…………………………………………………218
Every 1500 hours…………………………………………………………..219
Drive belt…………………………………………………………….219
Engine breather filter………………………………………………….222
Engine valve clearance………………………………………………….223
Every 2000 hours…………………………………………………………..224
Engine coolant…………………………………………………………224
Hydraulic and hydrostatic drive filter and fluid…………………………..227
Reservoir suction screen………………………………………………..230
Engine air filters……………………………………………………..231
As required……………………………………………………………….234
Track tension………………………………………………………….234
Roll Over Protective Structure (ROPS)…………………………………….238
Cab air filter…………………………………………………………241
Engine air filters……………………………………………………..243
Doors and windows………………………………………………………246
Ripper shanks and teeth…………………………………………………247
Battery service………………………………………………………..250
Auxiliary battery connections……………………………………………253
Battery removal and installation…………………………………………254
Work lights……………………………………………………………257
ELECTRICAL SYSTEM………………………………………………………….258
Fuses and relays……………………………………………………….258
STORAGE…………………………………………………………………..262
Preparation for storage…………………………………………………262
Periodic checks………………………………………………………..263
Removal from storage……………………………………………………264
SPECIFICATIONS………………………………………………………………..265
General specification………………………………………………………265
Tracks – General specification………………………………………………268
Machine specifications and dimensions………………………………………..270
Dozer blade cutting width specifications……………………………………..272
Ripper specifications………………………………………………………273
Machine weights……………………………………………………………274
ACCESSORIES…………………………………………………………………..277
Radio (if equipped)………………………………………………………..277
Auxiliary power outlet……………………………………………………..278
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V