Case 1188 “Plus” Wheeled Excavator Operator’s Manual 6-23630 GB – PDF DOWNLOAD
DESCRIPTION:
Case 1188 “Plus” Wheeled Excavator Operator’s Manual 6-23630 GB – PDF DOWNLOAD
TO THE OWNER :
- Your machine has been designed and built to the highest standards of
quality. It conforms to all current safety regulations. See “Official documents”.
However, the risk of accidents can never be completely
excluded. That is why it is essential to observe elementary safety rules
and precautions. - Read this manual carefully, paying particular attention to the instructions
concerning safety, operation and maintenance so as to avoid the
risk of injury while operating or servicing the machine.
Use this manual as a guide. Your machine will remain a reliable working
tool provided it is kept in good working condition and serviced properly. - The standard attachments and equipment available for use with this
machine are intended for general earthmoving purposes, material
rehandling, boring, ditch cleaning, etc. If the machine is to be used for
handling loads, (tubing, concrete pipe sections, shoring material, etc.),
make sure the machine is suitably equipped for this type of work. For
this type of application, the machine must be equipped with safety
valves, an overload indicator, a load handling chart corresponding to
the type of machine and its attachment and a load fixing point. All legal
requirements must also be strictly observed. - Do not use this machine for any application or purpose other than
those described in this manual. If the machine is to be used for work
involving the use of special attachments, accessories or equipment,
consult your CASE Dealer in order to make sure that any adaptations
or modifications made are in keeping with the machine’s technical
specifications and with prevailing safety requirements.
TABLE OF CONTENTS:
Case 1188 “Plus” Wheeled Excavator Operator’s Manual 6-23630 GB – PDF DOWNLOAD
TO THE OWNER ………………………………………………………………………………. 7 – 11
1188 “PLUS” SERIES HYDRAULIC WHEELED EXCAVATOR –
P AND PM TYPES (Special for Germany) ………………………………………….. 7
TO THE OWNER ………………………………………………………………………………… 8
RIGHT, LEFT, FRONT AND REAR OF THE MACHINE …………………………. 11
IDENTIFICATION NUMBERS/MACHINE COMPONENTS ……………………. 12 – 17
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE …………………… 12
MACHINE COMPONENTS
(P2AL and PM2AL Versions special for Germany) ……………………………… 16
SAFETY/DECALS/HAND SIGNALS ………………………………………………….. 18 – 43
REGLES DE SECURITE …………………………………………………………………… 18
DECALS …………………………………………………………………………………………… 30
HAND SIGNALS ……………………………………………………………………………….. 39
CONTROLS/INSTRUMENTS/ACCESSORIES …………………………………. 44 – 110
CAB DOOR ………………………………………………………………………………………. 44
WALKWAY ACCESS GATE ……………………………………………………………….. 45
STEPS AND ACCESS HANDLES ……………………………………………………….. 45
TILTING THE STEERING COLUMN ……………………………………………………. 47
INSTRUMENT PANEL ……………………………………………………………………….. 48
CONTROL PANEL …………………………………………………………………………….. 60
CAB CONTROLS ………………………………………………………………………………. 62
OPERATOR’S SEAT …………………………………………………………………………. 83
WINDSHIELD …………………………………………………………………………………… 86
FRONT LOWER WINDOW …………………………………………………………………. 88
HEATING AND VENTILATION ……………………………………………………………. 89
FORWARD VIEW MIRROR AND REAR VIEW MIRRORS …………………….. 90
ELECTRONIC CONTROL BOX …………………………………………………………… 91
ELECTRICAL CABINET …………………………………………………………………….. 91
TOWING EYE …………………………………………………………………………………… 92
FUEL TANK ……………………………………………………………………………………… 93
TOOL BOXES …………………………………………………………………………………… 94
TOOLS …………………………………………………………………………………………….. 94
STABILIZER AND DOZER BLADE SELECTOR VALVE
(depending on version) …………………………………………………………………… 95
ENGINE HOODS ………………………………………………………………………………. 97
ACCESS PANELS …………………………………………………………………………….. 98
RIGHT-HAND SIDE DOOR ………………………………………………………………… 99
ELECTRICAL SOCKET ……………………………………………………………………. 100
STABILIZER PADS ………………………………………………………………………….. 100
HYDRAULIC RESERVOIR SHUT-OFF VALVE …………………………………… 102
BATTERY MASTER SWITCH …………………………………………………………… 102
LOAD HANDLING EYE ……………………………………………………………………. 103
VALVE BANK PARTITION HOOD ……………………………………………………… 104
ENGINE COMPARTMENT LIGHT …………………………………………………….. 104
WHEEL BLOCKS ……………………………………………………………………………. 104
2
6
Controls/Instruments/Accessories (continued)
BOOM LOCKING VALVE …………………………………………………………………. 105
DIPPER LOCKING VALVES ……………………………………………………………… 105
BUCKET/CLAMSHELL SELECTOR VALVE ……………………………………….. 106
SAFETY VALVES …………………………………………………………………………… 106
FUEL TANK FILLER PUMP ……………………………………………………………… 107
ROTARY BEACON …………………………………………………………………………. 109
MAXIMUM OPENING RANGE AND MAXIMUM FORCE ……………………… 110
OPERATING INSTRUCTIONS ……………………………………………………… 111 – 155
BEFORE OPERATING THE MACHINE ……………………………………………… 111
MACHINE OPERATION …………………………………………………………………… 112
RUN-IN PERIOD …………………………………………………………………………….. 114
STARTING THE ENGINE …………………………………………………………………. 115
STARTING THE ENGINE IN COLD WEATHER ………………………………….. 118
STOPPING THE ENGINE ………………………………………………………………… 119
OPERATING THE MACHINE IN COLD WEATHER …………………………….. 120
INSTALLING THE FUEL TANK CAP …………………………………………………. 121
LOAD HANDLING …………………………………………………………………………… 122
MAXIMUM LOAD HANDLING CAPACITY LIMITS ………………………………. 124
HANDLING THE HYDRAULIC BREAKER …………………………………………. 125
BREAKING TECHNIQUES WITH THE HYDRAULIC BREAKER ………….. 125
CHOICE OF TOOLS ……………………………………………………………………….. 126
SPECIAL CONDITIONS OF USE FOR THE HYDRAULIC BREAKER …… 127
TRANSPORTING THE MACHINE …………………………………………………….. 128
HANDLING THE MACHINE ……………………………………………………………… 134
CAB REMOVAL AND INSTALLATION ……………………………………………….. 136
TOWING THE MACHINE …………………………………………………………………. 139
TOWING THE MACHINE IN AN EMERGENCY ………………………………….. 143
OPERATING THE MACHINE IN WATER …………………………………………… 144
TOOL INSTALLATION AND REMOVAL USING THE QUICK COUPLER . 145
ELECTRIC TRAVEL ……………………………………………………………………….. 150
OPERATING THE DOZER BLADE/STABILIZERS FROM THE OPERATOR’S
COMPARTMENT (P2AL version)
(with independent dozer blade/stabilizers) ………………………………………. 152
PARKING THE MACHINE ………………………………………………………………… 155
JOB SITE AND ROAD OPERATION …………………………………………….. 156 – 183
OPERATING INSTRUCTIONS ………………………………………………………….. 156
ROAD TRAVEL ………………………………………………………………………………. 158
FASTENING THE CASE CLAMSHELL FOR ROAD TRAVEL (P type) …… 168
FASTENING THE SHORT CLAMSHELL FOR ROAD TRAVEL
(PM type, special for Germany) ……………………………………………………… 172
JOB SITE TRAVEL ………………………………………………………………………….. 174
WORKING INSTRUCTIONS …………………………………………………………….. 176
LOAD HANDLING …………………………………………………………………………… 182
6
SERVICE INTERVALS ………………………………………………………………… 184 – 189
SERVICE INSTRUCTIONS ………………………………………………………………. 184
HOURMETER …………………………………………………………………………………. 185
SERVICE INTERVALS CHART …………………………………………………………. 186
HYDRAULIC BREAKER SERVICING INTERVALS …………………………….. 189
LUBRICATION/FILTERS/FLUIDS ………………………………………………… 190 – 257
FLUIDS AND LUBRICANTS ……………………………………………………………… 190
ENVIRONMENT ……………………………………………………………………………… 192
PLASTIC AND RESIN COMPONENTS ………………………………………………. 193
FLUIDS AND LUBRICANTS CAPACITIES AND SPECIFICATIONS ………. 193
GREASE POINTS ……………………………………………………………………………. 194
GREASING THE HYDRAULIC BREAKER …………………………………………. 218
FLUID LEVELS ……………………………………………………………………………….. 219
ENGINE …………………………………………………………………………………………. 222
COOLING SYSTEM …………………………………………………………………………. 225
FUEL SYSTEM ……………………………………………………………………………….. 229
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM ……………………. 234
HYDRAULIC SYSTEM …………………………………………………………………….. 235
AIR FILTER …………………………………………………………………………………….. 245
SWING REDUCTION GEAR …………………………………………………………….. 250
AXLES AND REDUCTION GEARS ……………………………………………………. 252
GEARBOX ……………………………………………………………………………………… 256
MAINTENANCE/ADJUSTMENTS …………………………………………………. 258 – 313
FUEL TANK FILTER ………………………………………………………………………… 258
FRONT AXLE LOCKING CYLINDERS ……………………………………………….. 258
WHEELS AND TYRES …………………………………………………………………….. 259
REPLACING TWIN WHEELS ……………………………………………………………. 261
HEATING UNIT FILTER …………………………………………………………………… 267
RADIATOR AND OIL COOLER …………………………………………………………. 268
ENGINE ALTERNATOR BELT AND FAN …………………………………………… 269
ADJUSTING ROCKER ARM CLEARANCE ………………………………………… 270
INSPECTING AND CLEANING THE MACHINE ………………………………….. 270
INSPECTING THE TURNTABLE BEARING ……………………………………….. 270
ACCUMULATORS …………………………………………………………………………… 271
INSPECTION AND MAINTENANCE OF THE QUICK COUPLER …………. 272
REPLACING A BACKHOE BUCKET TOOTH TIP ……………………………….. 273
TEETH AND TOOTH TIP WEAR LIMITS ……………………………………………. 274
REPLACING A BACKHOE BUCKET SIDE CUTTER …………………………… 275
REPLACING A BACKHOE BUCKET ………………………………………………….. 276
REPLACING A CLAMSHELL TOOTH ………………………………………………… 281
REPLACING A CLAMSHELL AND ITS UNIVERSAL COUPLING ………….. 281
REPLACING A BACKHOE BUCKET WITH A CLAMSHELL
(or vice-versa) ……………………………………………………………………………… 284
REPLACING AN EJECTOR BUCKET ………………………………………………… 287
6
Maintenance/Adjustments (continued)
REPLACING A TOOL ON A HYDRAULIC BREAKER …………………………. 293
REPLACING A TOOL BUSHING ON A HYDRAULIC BREAKER ………….. 295
REPLACING A HYDRAULIC BREAKER ……………………………………………. 297
WEAR LIMITS FOR THE HYDRAULIC BREAKER ……………………………… 299
SLEEVES FOR THREADED PINS …………………………………………………….. 300
REPLACING A HOSE ……………………………………………………………………… 300
REPLACING STANDARD PINS WITH “EXPANDER” PINS ………………….. 301
CHECKING FOR CYLINDER LEAKAGE ……………………………………………. 302
SHIMMING OF ATTACHMENTS ………………………………………………………. 303
AIR CONDITIONING ………………………………………………………………………. 305
ENGINE TROUBLESHOOTING ………………………………………………………… 308
ELECTRICAL SYSTEM ……………………………………………………………….. 314 – 330
FUSES AND RELAYS ……………………………………………………………………… 314
BATTERIES ……………………………………………………………………………………. 317
BOOSTER BATTERIES …………………………………………………………………… 320
ALTERNATOR ………………………………………………………………………………… 321
STARTER MOTOR ………………………………………………………………………….. 321
ELECTRONIC CONTROL BOX ………………………………………………………… 322
TEMPERATURE SENDER ……………………………………………………………….. 323
BULBS …………………………………………………………………………………………… 323
REPLACING A BULB ………………………………………………………………………. 324
ADJUSTING THE UPPERSTRUCTURE HEADLIGHTS ……………………….. 330
STORAGE …………………………………………………………………………………. 331 – 333
STORING THE MACHINE ………………………………………………………………… 331
STORING THE HYDRAULIC BREAKER …………………………………………… 333
SPECIFICATIONS ………………………………………………………………………. 334 – 368
ENGINE …………………………………………………………………………………………. 334
HYDRAULIC SYSTEM …………………………………………………………………….. 335
ELECTRICAL SYSTEM ……………………………………………………………………. 336
UPPERSTRUCTURE ………………………………………………………………………. 336
CAB ………………………………………………………………………………………………. 336
OPERATION …………………………………………………………………………………… 337
UNDERCARRIAGE (depending on version) ……………………………………….. 337
TYRES …………………………………………………………………………………………… 337
BRAKES ………………………………………………………………………………………… 337
SAFETY DEVICES ………………………………………………………………………….. 338
INDICATORS ………………………………………………………………………………….. 338
WARNING AND INDICATOR LAMPS ………………………………………………… 338
TRAVEL …………………………………………………………………………………………. 338
ATTACHMENTS ……………………………………………………………………………… 339
NOISE LEVEL ………………………………………………………………………………… 339
VIBRATION LEVEL INSIDE CAB ………………………………………………………. 339
WEIGHTS ………………………………………………………………………………………. 340
BUCKETS ………………………………………………………………………………………. 342
Specifications (continued)
CLAMSHELLS ………………………………………………………………………………… 343
HYDRAULIC BREAKER ………………………………………………………………….. 344
MACHINE OVERALL DIMENSIONS ………………………………………………….. 347
WORKING RANGE ………………………………………………………………………….. 354
TRANSPORTATION OVERALL DIMENSIONS …………………………………… 358
OVERALL ROAD TRAVEL DIMENSIONS ………………………………………….. 360
ATTACHMENT CONFIGURATIONS ………………………………………………….. 361
MATERIAL DENSITY/HANDLING TABLE (BACKHOE ATTACHMENT) …. 362
MATERIAL DENSITY/HANDLING TABLE (CLAMSHELL ATTACHMENT) 364
DENSITY OF VARIOUS SOILS AND MATERIALS ………………………………. 366
ALPHABETICAL INDEX ………………………………………………………………. 369 – 372
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V