Atlet Truck A-Ergo A-Ergo TF Manual de servicio de taller – PDF DOWNLOAD
DESCRIPTION:
Atlet Truck A-Ergo A-Ergo TF Manual de servicio de taller – PDF DOWNLOAD
Machine: A-Ergo
Manual No: 005975
Edition: 2008B
Extensión del manual de servicio
Generalidades:
En este manual se describe el servicio de las apiladoras NISSAN con conductor de pie de la serie A-Ergo. Utilice el manual para la ejecución rápida y correcta de cada modelo de carretilla. En el manual se describen los modelos fabricados a partir de la introducción del A-Ergo a finales de 2002. En el manual puede haber discrepancias en comparación con el modelo entregado. Esto se debe a diseños especiales, mejoras etc.
- El manual está estructurado según el mismo principio que los catálogos de repuestos de NISSAN, con la carretilla dividida en un sistema parcial por solapa. Las solapas 1-3 en el manual contienen información general sobre datos técnicos, instrucciones de servicio y herramientas.
- Las solapas 4-12 en el manual contienen información limitada a un área determinada de la carretilla en lo que se refiere a la descripción de los cuidados mecánicos que han de recibir diferentes componentes. Por ejemplo, Mástiles (solapa 6) y Sistema hidráulico (solapa 8).
- Los programas de software se describen bajo la solapa 10.
- El principio general cuando se trata de accesorios extra es ubicarlos bajo la correspondiente solapa. En segundo lugar se colocan bajo la solapa 12 “Otros”. Por ello esta solapa 12 no siempre se encuentra en el manual de servicio.
- En caso de problemas concretos e información sobre procedimientos, buscar en el índice principal la sección adecuada en el manual.
TABLE OF CONTENTS:
Atlet Truck A-Ergo A-Ergo TF Manual de servicio de taller – PDF DOWNLOAD
1 General information and technical data
Scope, service manual 1 3
General 1 3
Scope of the A-Ergo model 1 3
How to use the manual 1 4
Structure 1 4
History 1 4
Symbol key 1 4
Safety instructions 1 5
General 1 5
Lifting the truck 1 6
Welding on the truck 1 7
Taking the environment into consideration 1 7
Preparations 1 8
Service 1 8
Trouble shooting 1 8
Data A-Ergo 1 9
Designations 1 9
Dimensions and weights 1 14
Component specification 1 15
Recommended consumable material 1 16
Oil and grease 1 16
Standards and abbreviations 1 17
Screws 1 17
Colour of the truck 1 20
Colour codes, cabling 1 20
Designations, electrical components 1 21
Standard abbreviations 1 22
Edition 2004A
2 Special tools
Special tools A-Ergo 2 3
Introduction 2 3
List of tools 2 3
Table of Contents
Side 3
SERVICE MANUAL A-ERGO
Edition 2002B
3 Service
Regular maintenance 3 3
Introduction 3 3
Safety 3 3
Recommendation 3 3
Daily service 3 4
Weekly service (30 operating hours) 3 5
Service, 500 hours service interval 3 6
First service 3 6
Check list, service inspektion 3 7
Code explanation 3 12
Lubrication chart 3 16
Specific instructions 3 19
Storage of machines and motors 3 19
Drive motor 3 19
Gearbox 3 20
Lift chains and forks 3 21
Overhead guard 3 21
Mast 3 22
Hydraulic oil 3 23
Recommended replacement 3 23
Table of Contents
Side 4
SERVICE MANUAL A-ERGO
Edition 2005A
4 Chassis
Design and function 4 3
Scope 4 3
Machine housing 4 3
Overhead guard 4 3
Arm rest and steering wheel panel 4 4
Covers and panels 4 4
Foot plate 4 4
Castor wheel 4 4
Repair instructions 4 5
Overhead guard 4 5
Arm rest 4 6
Steering wheel panel 4 8
Covers and panels 4 9
Foot plate 4 9
Castor wheel 4 10
Adjusting the angle of the truck 4 11
Battery 4 12
Edition 2004A
5 Drive unit
Design and function 5 3
Introduction 5 3
Drive motor 5 3
Gearbox 5 3
Repair instructions 5 4
Preparations 5 4
Drive motor 5 4
Gearbox 5 6
Reconditioning of the gearbox 5 8
Drive wheel, replacement 5 13
Diagnosis and trouble shooting 5 14
Trouble shooting chart 5 14
Table of Contents
Side 5
SERVICE MANUAL A-ERGO
Edition 2007A
6 Mast system
Design and function 6 3
Mast system 6 3
Fork carriage 6 4
Straddle lift 6 6
Side stabilisers 6 7
Repair instructions 6 8
Replacing the mast/straddle legs 6 8
Dismantling the mast 6 14
Lift chains 6 21
Forks 6 23
Fork carriage, general 6 26
Fork carriage, telescopic forks, TF 6 27
Straddle lift 6 35
Side stabilisers 6 37
Diagnosis and trouble shooting 6 39
Trouble shooting chart 6 39
Edition 2002B
7 Steering
Design and function 7 3
General 7 3
Steering 7 3
Regulator, steering servo motor 7 4
Repair instructions 7 5
Steering wheel, step motor sensor 7 5
Steering servo motor with gearbox 7 5
Replacing the steering servo sensor 7 6
Diagnosis and trouble shooting 7 7
Table of Contents
Side 6
SERVICE MANUAL A-ERGO
Edition 2006B
8 Hydraulic system
Design and function 8 1
General 8 1
Hose rupture valve 8 2
Lowering brake valve 8 2
Mechanical control valve 8 2
Electric control valve 8 3
Hydraulic diagram 8 3
Repair instructions 8 10
Hydraulic system 8 10
Hydraulic oil, changing/draining 8 12
Air filter, replacing 8 14
Oil filter insert, replacement 8 15
Checking the hydraulic oil level 8 16
Lowering brake valve 8 17
Hose rupture valve 8 19
Control valve 8 21
Hydraulic pump motor 8 26
Hydraulic pump motor ALL 8 27
Stabiliser cylinders 8 30
Installation instruction for pipe couplings 8 31
Diagnosis and trouble shooting 8 34
Symptom and Action 8 34
Edition 2002B
9 Lift cylinders
Design and function 9 3
Introduction 9 3
Repair instructions 9 4
General 9 4
Free-lift cylinder TFV / DTFV 9 5
Lift cylinder TV/TFV/DTFV 9 7
Lift cylinder T 9 10
Table of Contents
Side 7
SERVICE MANUAL A-ERGO
Edition 2005B
10 Electrical system
General 10 3
Safety procedures 10 3
Safety check 10 4
Operation, Hand terminal 10 6
Design and function 10 9
General functional description, regulators 10 9
Multi Function Display Indicator (MDI) 10 13
Drive motor regulator, AC1 10 15
Steering servoregulator, EPS-AC 10 31
Wiring diagram 10 38
Repair instructions 10 39
Calibration, Speed controller 10 39
Calibration, Lifting/Lowering control 10 42
Save parameters in the Hand terminal memory 10 45
Download parameters from the Hand terminal 10 47
Checking error codes 10 49
Replacing drive regulator/steering servo regulator 10 51
Replacing MDI 10 51
Replacing the steering servo sensor 10 52
Diagnosis and trouble shooting 10 53
Safety 10 53
Tools for trouble shooting 10 53
Practical trouble shooting 10 55
Error codes 10 57
Edition 2007A
11 Brake and speed system
Design and function 11 3
Electric brake 11 3
Repair instructions 11 4
Electric brake 11 4
Speed controller 11 8
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