Allied Winch 300 & 400 Series Service Manual – PDF DOWNLOAD
DESCRIPTION:
Allied Winch 300 & 400 Series Service Manual – PDF DOWNLOAD
Safety Precautions :
Observe the following precautions to prevent injury to personnel and damage to
equipment.
• Do not operate winch unless tractor is equipped with a rear screen for operator protection against cable breakage.
• Authorized operators only!
• Report damage or erratic operation of the winch immediately.
• Do not stand while operating the tractor or the winch.
• Make sure that instruments and controls are operative before working the unit.
• Do not use control levers or handles as machine mounting assists.
• Do not use control levers or handles as hangers for clothes, water bags, grease guns, lunch pails, etc.
• Do not permit personnel in the control area when working or making checks on the machine.
• Do not allow riders on the machine or load.
• Use extreme care when operating close to other machines.
• Avoid operating near anyone working or standing.
• Do not stand or permit others to stand in a bight (loop) of the cable.
• Do not stand or permit others to stand near the winch or cable when it is under tension.
• Do not work with a damaged cable (broken wire or strands, or a decrease in the diameter of a cable, are warning
signs).
• Do not leave the tractor while the winch line is under tension.
• Avoid pulling the hook over the drum and through the throat of the winch.
• Do not anchor a double or two-part line to the winch.
• When not operating the winch, always leave it in neutral with the brake on.
• Never attempt to clean, oil or adjust a machine while it is in motion.
• Use extreme care when removing cable and ferrule from the drum. When the ferrule is released, the cable may
spring out with force.
TABLE OF CONTENTS:
Allied Winch 300 & 400 Series Service Manual – PDF DOWNLOAD
Trouble Shooting Guide 1
Operation of Winch 4
Winch Disassembly 5
How to Remove the Cable Drum Cover 5
How to Remove the Free Spool Clutch 7
How to Remove the Drive Gear for the Cable Drum for All Models 1 O
How to R~move the Pinion Shaft and Brake for the W and WD 300 Series Winches 11
How to Disassemble the Pinion Sprag for the W and WD 300 Series 12
How to Remove the Pinion Shaft and Brake for the Wand WD 311 and All 400 Series Winches 13
How to Disassemble the Pinion Sprag for the W and WD 311 and All 400 Series Winches 14
How to Remove the Pinion Shaft for All Models 15
How to Remove the Ring Gear for All Models with Outside Mounted Ring Gear
(Ring Gear Next to Ring Gear Cover) 16
How to Remove the Input Clutch for All W Series Winches 17
How to Remove the Input Clutch and Droo Gear for All WD Series Winches 19
Disassembly of Control Valve R231200 22
Disassembly of Control Value R242044 23
Cleaning and Inspection 24
Reassembly of Control Valve R231200 25
Reassembly of Control Value R242044 · 26
Reassembly of the Input Clutch for All Models 27
How to Install the Input Clutch Assembly for All W Series Winches 28
How to Install the Input Clutch and Drop Gear Assembly in All WD Series Winches 29
How to Install the Pinion Shaft for All Model Winches 31
How to Install the Pinion Sprag for W and WD 300 Series Winches 31
How to Assemble the Pinion Sprag for W and WD 311 and All 400 Series Winches 32
How to Install the Pinion for All Model Winches 33
How to Assemble the Ring Gear Mounted Inside the Drum Drive Gear 33
How to Assemble the Ring Gear Mounted Outside the Drum Drive Gear 36
How to Install the Pinion Brake 38
How to Install the Cable Drum and Drive Gear 40
Assembly of the Free Spool Clutch 42
Machine Service After Winch Overhaul 50
Lubrication 50
Pressures ·- ;·;- 51
Hydraulic Requirements 51
Sprag Rotation 52
Tooth Contact for Ring Gear and Pinion 53
Torque Specifications 55
Oil Seal Sleeve 57
Oil Seal Driver 57
Control Valve 58
Parts Identification 60
Assembly Instruction 71
Power Flow 7 4
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